Download - Plasm o Lite
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Ultimate solution for Brick work and Plastering
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Fabtech Sterling Building Technologies Pvt. Ltd. is positioned
as the technical leader for providing innovative building
solutions in construction & material space. FABTECH
STERLING BUILDING TECHNOLOGIES PVT. LTD. offers a
full range of load bearing and infill wall systems for
residential , commercial and industrial applications.Its most
premium offerings include Plaswall, Plasmolite and
Foamolite a range of building systems that deliver on SPEED,
STRENGTH and SAVINGS. These products have found
strong acceptability in Philippines, Australia, Vietnam,
Qatar, India and are spreading fast in Middle East and
Africa.
Plasmolite saves you from the hassles of brickwork, hollow-
block and plastering. It is very well integrated with
conventional column and beam and Pre-engineered
buildings. Its erection takes just one-third of the time when
compared to conventional brickwork and plastering which
results in quicker installation and lesser dependency on skilled
labor. It offers savings in raw material (no gravel) and steel
reinforcement in high rise buildings. Plasmolite is made from
mixing stable foam to slurry of cement, sand/flyash. This action
incorporates small enclosed air bubbles within the mortar
thereby making it lighter and possessing special properties
such as low thermal conductivity and high fire resistance. Its
density ranges from 600kg/m3 to1000kg/m3, allowing it to be
used in a variety of applications such as residential high rises,
commercial and industrial. As a result, we can witness
substantial weight reduction (dead-load), improved fire rating
and maximum sound absorption.
TM
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TM
Plasmolite Concrete Fill
Fiber Cement Board
Commercial thickness of Plasmolite Panel *
62 mm (2 inches)
87 mm (3 inches)
112 mm (4 inches)
137 mm (5 inches)
162 mm (6 inches)
212 mm (8 inches)
(*utilizing 6 mm board)
The ingredients for the production of
Plasmolite are cement, sand/flyash,
water and foam which is formed in
specifically designed foam generator. The
mix of cement, sand/flyash, water and
foam results in a highly flow-able mix that
is easy to manage and use. It is possible to
produce different grades of concrete by
altering the amount of Plasmolite foam
to the mix. It is possible to produce foam
concrete with wide range of densities,
each having different properties. Lighter
mixes are generally with cement, water
and foam, only providing lower strengths,
but higher insulation parameters. Higher
densities offer more strength at the cost of
larger thermal transmission.
Thermal Wall Insulation increasingly turns
to be the most important issue in the
planning and construction of buildings.
The best solution is, to incorporate thermal
insulation in the mix of a concrete like air
cured Plasmolite CLC. Plasmolite
technology has five times the thermal
resistance of conventional concrete,
which translates to high energy efficient
buildings and reduced building running
costs. The air-embedded in the
Plasmolite CLC is also instrumental for
the high fire-rating. In 600-1000 kg/m
density, a 137-162 mm thick wall has a
fire endurance upto 3 hours. Sound is
experienced as airborne or footfall
(impact). Plasmolite CLC also offers
superior sound insulation.
Wall thickness can be customized depending on the volume of work
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CONVENTIONAL CONSTRUCTION vs PLASMOLITE
TECHNICAL COMPARISON
SL NO ITEM OF COMPARISON CONVENTIONAL PLASMOLITE "TM"
1 TYPE OF CONSTRUCTION BRICK / BLOCKS MASONRY PLASMOLITE - FCB WITH FOAM CONCRETE
2 THICKNESS 115, 200, 230, 350 MM 87, 112, 137, 162 MM
3 HEIGHTS ALL HEIGHTS ALL HEIGHTS
4 INTERNAL PLASTER REQUIRED NOT REQUIRED
5 EXTERNAL PLASTER REQUIRED NOT REQUIRED
6 LINTELS REQUIRED NOT REQUIRED
7 MULLIONS REQUIRED NOT REQUIRED
8 BUND BEAMS REQUIRED NOT REQUIRED
9 CURING REQUIRED NOT REQUIRED
10 JUNCTIONS HACKING STEEL DOWELS
11 DENSITY 1900 - 2000 KG / M3 600 - 1000 KG / M3
12 MODIFICATIONS POSSIBLE POSSIBLE
13 TILES / HARD CLADDING POSSIBLE POSSIBLE WITH ADHESIVE
14 DOOR / WINDOW OPENINGS KEPT DURING CONSTRUCTION KEPT DURING CONSTRUCTION
15 DOOR & WINDOWS FRAMES CAN BE FIXED LATER / PREFIXED CAN BE FIXED LATER / PREFIXED
16 PAINTING ANY PAINT APPLICATION ANY PAINT APPLICATION
17 SURFACE LEVELLER - POP / PUTTY / NEERU REQUIRED NOT REQUIRED
18 JOINTS WITH CONCRETE SURFACE NOT TREATED TREATED WITH ACRYLIC SEALANT
19 CHANCES OF LEAKAGES THROUGH JUNCTIONS JUNCTIONS SEALED WITH SEALENT
20 WATER SEEPAGE THROUGH JOINTS SEAMLESS STRUCTURE, HENCE NO SEEPAGE
21 AESTHETIC FINISH REQUIRES SPECIAL COATS NATURAL FINISH / CORNERS / JOINTS / LINES
22 INSERTS LIKE CONDUITS, PIPES, SLEEVES CHISELLING - INSTALLATION - FINISH PRE FIXED - CONCRETE - NO FINISH REQUIRED
23 ADDITIONAL CONDUITS ETC LATER STAGE CAN BE CHISSELLED AND INSTALLED CAN BE CHISSELLED AND INSTALLED
24 FUNGAL / TERMITE NOT PROOF FUNGUS & TERMITE PROOF
25 PRODUCTIVITY 2 / 3 SQM PER MAN DAY 10 - 15 SQM / DAY
26 SPEED COMPARISON 1 UPTO 3 TIMES FASTER
27 REQUIREMENT OF RIVER SAND MUST NOT REQUIRED / CRUSHER SAND USED
28 SPECIAL TOOLS NORMAL FOAM GENERATOR, PUMP
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TM
Wall
Thickness
Load
Bearing
Fire
Rating
Scratch
Resistance
( mm/Kg )
Sound
Insulator
(%Reduction)
Impact
Resistance
Nail Holding
Capacity
(Kg/cm2)
Concrete Compressive
Strength ( 100 days )
( Mpa )
Thermal
Conductivity
(W/m*K)
API of TM
Plasmolite
System
(MPa)
3 inch
4 inch
5 inch
6 inch
No
No
No
No
6.894
6.894
6.894
6.894
2 hrs
20 mins
upto
3 hrs
upto
3 hrs
upto
3 hrs
0.9
0.9
1
1.2
0.23
0.23
0.19
0.17
6.9
6.9
8.4
9.2
1mm
depth
of wear
1mm
depth
of wear
1mm
depth
of wear
1mm
depth
of wear
4.5
(Single Nail)
4.5
(Single Nail)
4.8
(Single Nail)
5.1
(Single Nail)
2 - 3
2 - 3
2 - 3
2 - 3
Density2
(kg / m )
600 - 1000
600 - 1000
600 - 1000
600 - 1000
Weight 2
(kg/m )
85
105
125
145
Fire Testing Certificates. Industrial Design, Philippines. Philippines Patent. Australian Patent.
Published Patent, India. Design Registration
Certificate, India.
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TM
A gang of 3 carpenters and 6 helpers can fabricate, erect and pour upto
350 sft of wall area per day
Plasmolite CLC Minimix and Pumping system has a productivity of 3
pouring upto 8m /hr
Depending upon the size of project Plasmolite CLC System can be
customized for higher productivity
Residential - High rise
Commercial - Shopping malls, Hotels, IT Parks
Industrial - Factories
Pre - engineered buildings
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Faster ConstructionOptimum thermal insulationSubstantial weight reduction ( dead - load ) Improved fire rating Maximum sound absorptionSaving of Concrete in foundation , columns and beamsSavings in steel reinforcement in high riseSavings in transportation ( less relocation, larger range )Increased Floor Area, 6 - 7 %Lower Dependency on skilled labours ( masons )Minimal maintenance
TM
We plan our processes and products in a manner that includes sustainability before, during and after the
application incorporated under our Green Policy. We strive to minimize the environmental impact of our
products - right from design to disposal - continuously enhancing energy efficiency, reduction in emission
and conversation of resources .
FCB ( fibre cement Board) boards are environment friendly building material and are manufactured
under a strict 'Green Policy' using eco-friendly manufacturing processes. The production process used
for FCB uses pulp from farmed trees only. Under no circumstances, natural forests are decimated with
these raw materials.
Mentioned below are few ways towards greener construction in Plasmolite :
Steam produced in heating process of FCB is re-used in the product curing process.
Waste materials from burning rice husk are recycled into the product.
Water is recycled into vast 'ponds' and reused in the product manufacturing process.
There is no CFS (cold formed steel) in the polystyrene (in case of thermal panels).
HIMI (spacer) is again a green product made from 100% recycled plastic.
bulk of fly ash generated, many hundred million tons a year, is disposed of in slurry ponds or
reservoirs, causing environmental problems. Therefore, most nations encourage increased use of fly
ash. Using fly ash to make building products has several beneficial impacts on the environment,
some of which include: saving energy, reducing solid waste disposal, reducing air pollution and
greenhouse gas, and mitigating global warming. In addition, the design's flexibility and adaptability
lend itself to a broad range of other applications.
Fly ash is a coal combustion residue. At present, less than 50% of fly ash in the world is used; the
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Let the brick rest in peace...
Tel: +91-22-64553344 Email: [email protected] website: www.fabforms.ae
SPEED . STRENGTH . SAVINGS
TM
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