Download - PIPL WMS Solution Overview
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Pravin ChallawarSr. Solution Consultant
PrometheusWarehouseManagement
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Senior level executives now realize that theautomated warehouse is as much a part ofe-commerce and e-fulfillment as the Internet.
-Supply Chain Yearbook
InboundInternal
Processing
Outbound
Purchases Mfg / Assembly Transfers Outside Processing
Customer Shipments Vendor Returns Transfers Outside Processing
Pick Pack Inspection Count
Assembly Storage Move Replenish
Warehouse Management At-a-Glance
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Transaction Velocity / VolumeSmall Large
P
roduct
/Orde
rC
omplexity
Low
Manual InventoryRecord transactions and
track balances
RF / Barcode OnlyImprove accuracy and reduce latency
of existing transactions
High
Warehouse ManagementImplement a true execution system using
system directed tasks and task management
Highly Automated FacilitiesAutomate physical inventory handling
Cap
abilitie
s
Warehousing Functionality Spectrum
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Just-in-Time Delivery How can I improve the
speed of warehouseoperations?
How do I integrateoperations to reduce orderprocessing time?
Guaranteed Availability How can I improve order
promise accuracy?
How do I create a globalview of inventory?
One Size Fits One How can I manage
SKU proliferation?
How do I ensurelabeling compliance?
Lowest Total Cost Where can I reduce
inventory whilemaintaining high fill rates?
How do I improve laborefficiency?
InternalProcessing
Inbound Outbound
Business Pressures
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Warehouse
System 1
ManufacturingProcurement Order Management
WarehouseSystem 2
WarehouseSystem N
RF Middleware RF Middleware RF Middleware
Integration and Operation Complexity, Localized Solutions
Operational Challenges
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Fulfillment Processes Integrated with Partners
Support All Company Processes (e.g. Service, Mfg)
Automated Material Handling for Improved Productivity
Mobile and Automatic Data Capture (e.g. RF, RFID)
Streamlined Material Flow (e.g. Cross-Docking)
A Need for ChangeLeading Business Trends
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How
Delivers
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Foundation:Unified Information Architecture
Common data modelenables a single sourceof truth
Comprehensive suite of
applications designed towork together
Robust set of integrationservices based on openstandards
Modular deploymentby business flow
Single global instanceimplementations
Customers,
Suppliers,
Products,
Develop
Market
Sell
Order
Plan
Service
Maintain
Finance
HR
Projects
Contracts
WarehouseManagement
Procure
Make
Fulfill
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EliminateIntegration
Reduce Costand Complexity
Reduce Risk andUpgrade Issues
EliminateProblems withReconciliation
Simplify Support
Support for the IntegratedEnterprise
Built-In, Not Bolt-On Functionality
MSCA &WarehouseManagement
Service Finance Planning
Procurement Manufacturing Fulfillment
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Apps /Database
RF BaseStation
SQL NetTelnet Over TCP/IPRF Device
Built-in RF Middleware
Built-in Mobile User Interface
Mobile
Transaction Server
Prometheus Mobile SupplyChain Appl.
Support Basic Warehousing Needs
Moves, Issues, Returns,
Scrap, Completions,
Quality Collections,Specifications,
Misc. Transactions,Transfers, Counts,
Pick, Confirm, Ship,Confirm, Print,
Direct, Std, Inspect,Cross-Dock, Print,
Mobile Manufacturing Mobile Quality
Mobile Receiving Mobile Inventory Mobile Shipping
LAN orWAN
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SeamlessIntegration
Prometheus Warehouse ManagementSolution
or Provide a Complete Warehouse Execution System
RTVsOrders
Transfers
RMAsPurchases
Transfers TailorableRules &
WorkflowProcessGlobal Visibility
RF Support
Planning Manufacturing FulfillmentPurchasing
Inspect
Receive
Ship PackDirected
Pick
Cost
Assemble
WIPIssues
Transfer
Count
Move
Replen-ish
Label
Cross DockPutaway
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Support Lower Cost of Ownership
Increase Warehouse Efficiency
Integrate WMS Throughout the Enterprise
Enables you to
Prometheus Warehouse Mgmt Solution
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Rules-Driven ProcessesFlexibly Meet Needs without Customization
User DefinedStrategies & Rules
(e.g. > 30 Days Shelf Life)
Transaction(e.g. Pick)
Suggestions(e.g. LPNs
or Locators)
Eliminates customizations
Supports common toolwith examples
Easily changed and evolved
Improves ROI andongoing support
Accelerates implementation
Increases long-term flexibility
Support for: DirectedPicking, Directed Put-away,
Tasks Assignment, Costing, Labeling
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Additional Ways for Customization
Characteristics
Same application forall certified devices
Automatically adaptsto any form factor
RF DeviceIndependence
Lot & SerialAttributes
User definable fields
Use throughout WMS
(UI, Rules Engine, etc.)
Benefits
Maximum flexibility ofRF device selection
Lower support costs
Flexible interfaces
Support your specific
data needs
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Deploy and manage ona single global instance
Support with single
worldwide organization Support for statutory and
customary local requirements
Multi-lingual, multi-currency, multi-org, multi-national
capabilities
Cost-Effective Global DeploymentThink Locally, Act Globally
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Support Lower Cost of Ownership
Increase Warehouse Efficiency
Integrate WMS Throughout the Enterprise
Enables you to
Prometheus Warehouse Mgmt Solution
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Worker Productivity
Automate WarehouseProcesses
Optimize TaskAssignments
Reduce WorkerTravel Time
Resource Utilization
Optimize TotalWarehouse Space
Maximize Use ofEquipment
Optimally LocateInventory to Reduce
Travel Time
Warehouse Efficiency
Inventory Utilization
Reduce InventoryCarrying Costs
StreamlineMaterial Flow
Reduce InventoryObsolescence
AutomateReplenishment
Improve Warehouse MgmtFunctions
Increase Efficiency of All Resources
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Automated Task ManagementCreate, Organize, Dispatch Tasks to Optimal Resource
Dispatch Tasks ToRF Devices
Support MultiplePicking Methodologies
Match Skills andEquipment to Tasks
Perform TaskSequencing andInterleaving
Pick Wave Task Queue
Create Paperless,Streamlined Processes
Align Pick Plan withBusiness Mix
Reduce Safety Issues
and Training Costs Significantly Reduce
Travel Time
Split
Merge
Sort
Create &Allocate
Task
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Support Numerous Types and Variations of Labels
- LPN, LPN content, LPN summary, material, serial, location,shipping, shipping contents, WIP contents
Flexible to Meet Your Business Needs
- Design and rendering choices
-
Highly flexible configuration- Adapts to changing
requirements
Data Transmitted via XMLdirectly to printer or via
middleware of choice
Print at the Right Time in the Correct Format
Automated Compliance LabelingMeet Customer Specific Requirements
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Container and LPN* Support Supports Infinite Nesting Levels
Perform Complex Moves via aSingle Scan
Fully Integrated with ASNs
Improves Efficiency,Accuracy, and Tracking
RFID Support Automatically Track All
Related Product Information
Capture All Information
with a Single Scan
Reduces Cycle Time &Improves Accuracy
Single Unique Numberfor All Information
Multiple Packagesand Products
=
*License Plate Number
RFID & License Plate # SupportPerform Complex Inventory Transactions
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ShipDropPut-AwayDeliverInspect
Cross-Dock
Inventory
Direct Ship
PickPick
Releaseeceive
Direct Receipt
Configurable flows
Express ASN receipt
Cross-docking
Express picks & load
Direct ship
Adjust implementation tobusiness
Accelerate receiving process Reduce handling and inventory
Increase operator efficiency
Support lean mfg processes
Cross-Dock and Direct ShipSelectively Accelerate Warehouse Material Flow
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(1) Load of pallets
and / or cartons withRFID tags on each
(2) Drive load
through RFIDReader inReceiving Dock
(3) Interface toreaders, clean and filterdata, then pass IDs toapplication
(4) Access objectsassociated with the
ID's (e.g. LPN's on ASN)then raise correctBusiness Event
(6) Process theBusiness Event,(e.g. Receipt ofpallet or carton)
(5) Accessassociated sourcedocument (e.g. thePOs ASN)
(7) Confirm successor failure (e.g. triggergreen light or soundbuzzer)
(8) Putaway,rescan or divertmaterial
RFID-Initiated Shipping & ReceivingProcess Transactions with No Manual Intervention
RFIDMiddleware(PIPL App)
RFID Event
Processor
ApplicationAPIs
Response& Exception
Handling
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Directed Picking and Put AwayAutomatically Suggest Optimal Locators
Slot dynamically basedon velocity, size, etc.
Control hazardousmaterials / co-mingling
Handle task exceptionswith reason codes
Optimize the use ofstorage locations
Minimize inventoryfragmentation
Reduce chanceof obsolescence
Receipt
Business
Logic
Locator
Locator
Locator
Pick
I t Utili ti
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Advanced Inventory CapabilitiesProvide Single Source of Truth for All Inventory
Maintain Accurate, Real-TimeInformation
- Physical inventory measurement
- Holding and other associated costs
- Cycle counting
Manage Inventory Levels- Automated replenishment
- Kanban management
- Transfers between facilities
Support Advanced Tracking
Capabilities- Material status control
- Inventory ownership tracking
- Advanced lot and serial control
Inventory Utilization
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Performance Management ToolsProactively Manage Warehouse Performance
View current status, perform transactions and calculateavailability via Materials Workbench
Monitor and refine facility activity via Control Board
Provide real-time statuswith active alerts and
notification messaging Handle last minute
changes withworkflow exceptions
Keep key personnel
informed with multiplereporting options
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Support Lower Cost of Ownership
Increase Warehouse Efficiency
Integrate WMS Throughout the Enterprise
Enables you to
Prometheus Warehouse Mgmt Solution
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Comprehensive Logistics SolutionIntegrated Logistics Adapts to Changes
PlanBook
/Tende
r
Manage
Wrhs
Pick&
Label
Pack &
ShipRate Trac
k
GlobalCustomers
ContinuousImprovemen
t
Integrated Planning & Execution
Carriers /3PLs
InboundSupplySource
OutboundDemandDestination
Collaboration &Event Management
CarrierAnalysis
On-TimePerformance
CustomerSatisfaction
Settle
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Comprehensive Logistics SolutionEnables Cross-Functional Process Optimization
Planning(Plan & Monitor)
Warehouse(Store & Manage)
Transport(Move & Track)
Stage &Cross Dock
DynamicRerouting
& Drop Ship
InventoryOptimization
Supply /DemandMatching
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WMS and ManufacturingExtends Beyond Sales Order Inputs
Solution Integration Enables:- Task-managed component picks
- Cross-dock to / frommanufacturing
- Directed ship from
manufacturing- Compliance labeling
- LPN and lot / serial creationand tracking
Supports Full Spectrum ofTasks:
- Simple kitting to full BOM / workorder jobs
- Seamless CTO flow
SalesOrders
ManufacturingProcesses
WMS Solution
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WMS and Service / SparesIntegrate all Inventory Transactions
Provide a single, common viewofall inventory
Integrate and manage internal
and field inventory locations Consolidate / coordinate all
field requests to maximize DCefficiency
Regional / FieldWarehouses Field TechnicianStock
Distribution Center
Service / Spares Mgmt
Warehouse Mgmt Manage high volume DC operations (pick,pack and ship) with WMS and leverageinternal orders to release parts to the field
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Business Intelligence
Integrated Throughout
Entire Offering
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Deliver Daily Business IntelligenceReal-Time Access to Complete Business Information
What is my inventory accuracy for all products?
What are my labor costs for each warehouse?
How is my warehouse space utilization changing?
How are inventory turns and quantities changing?
What are my book-to-ship and receipt-to-putaway cycle times?
Objective: Set institutional targets Fact: Provide performance-based metrics Exception: Continuously evaluate performance
Manage By
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Mfg & Inventory Intelligence:Timely, Accurate,
Relevant Daily updates on
key performanceindicators
Actionableinformation on
savings andincrementalrevenueopportunities
At a glance:-
Inventory quantityand turns- Inventory accuracy- Pick-to-ship cycle time- Warehouse labor costs
LinksReports
Real-TimeResults
Graphs
FlexibleTime Periods FlexibleComparisons
PerformanceMeasures
P th W h M t
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Single global instance, mobileapplications, built-in integration,barcode and RF capabilities
Out-of-the-box integration, full
logistics support for all SCM flows
Optimized space and warehouse
utilization, improved workerproductivity, flexible process flows,monitoring and mgmt capabilities
Prometheus Warehouse ManagementSolution
Support Lower Costof Ownership
Integrate WMSThroughout the
Enterprise
Increase WarehouseEfficiency
Prometheus Warehouse Management
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Inventory
Management
Warehouse
Management
Mobile Supply Chain
ApplicationsLogistics Intelligence
Develop
Market
Sell
Order
Plan
Procure
MakeFulfill
Service
Maintain
Finance
HR
Projects
Contracts
Prometheus Warehouse ManagementProducts
Customers
,
Suppliers,
Products,
Prometheus Warehouse Management
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Support Lower Total Cost of Ownership
Increase Warehouse Efficiency
Integrate WMS Throughout the Enterprise
Prometheus Warehouse Management
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Thank You!