LED LightingLED Lighting
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Agenda
IntroductionsIntroductionsLighting DefinitionsLighting DefinitionsLEDs BenefitsLEDs BenefitsLED Luminaire ConstructionLED Luminaire ConstructionEvaluating an LED SystemEvaluating an LED SystemCrouse Hinds LED ProductsCrouse Hinds LED ProductsSystem ReliabilitySystem ReliabilitySummarySummary
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Lighting Definitions
Delivered lumens – light output delivered after effects of optical Delivered lumens – light output delivered after effects of optical losses, heat, etc..losses, heat, etc..
Luminaire EfficacyLuminaire Efficacy– Fixture lm/watt including optics, thermal , driver lossesFixture lm/watt including optics, thermal , driver losses
Lumen MaintenanceLumen Maintenance– The ability to retain light output over a specified period of time. The ability to retain light output over a specified period of time. – Most LED packages rated at 70% lumen maintenance at 60K Most LED packages rated at 70% lumen maintenance at 60K
hours (L70)hours (L70)
– 60% lumen maintenance at 4K hours (175W MH)60% lumen maintenance at 4K hours (175W MH)
A well designed LED luminaire can deliver equal or better foot candles or A well designed LED luminaire can deliver equal or better foot candles or Lux to the work surface equating to higher overall system efficacyLux to the work surface equating to higher overall system efficacy
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Light Source Comparison
Light TypeData Sheet lm/W
Usable* lm/W
Lifetime (hrs)
Incandescent 17 10-17 3k
Halogen 20 12-20 10k
T12 fluorescent 60 45-50 20k
Metal halide 70 <40 5k-15k
T8 fluorescent 74 55-60 20k
Best-in-Class Power LED 120 55-75 > 60k
High-pressure sodium 91 <50 20-24k
T5 fluorescent 107 96 20k
Low-pressure sodium 120 65-70 18k
* Usable lm/w – What is actually delivered* Usable lm/w – What is actually delivered
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Lumen Maintenance and System Life
Lighting design should consider the mean (average) delivered lumens when determining lighting requirements.
Lumen Maintenance Comparison
0
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
initiallumens
5k hours 10k hours 16k hours 20k hours 24k hours 30k hours 40k hours 60k hours 100K hours
Lamp Life
Lu
me
n O
utp
ut
175W - MH
100W - HPS
VMV 7L - LED
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LED Benefits
Long Life Light SourceLong Life Light Source– Highly reliable solid state deviceHighly reliable solid state device
• LEDs rarely fail catastrophicallyLEDs rarely fail catastrophically• Life based on maintained lumensLife based on maintained lumens
– Excellent lumen maintenanceExcellent lumen maintenance• > 70% sustained lumens at 60K hours> 70% sustained lumens at 60K hours• Requires a good engineering designRequires a good engineering design
– Eliminates frequent lamp replacementEliminates frequent lamp replacement• Typical HID 7K to 15KTypical HID 7K to 15K
LEDs can provide more useable light over a long period of time reducing LEDs can provide more useable light over a long period of time reducing maintenance cost & increasing workplace safety through proper lighting levels maintenance cost & increasing workplace safety through proper lighting levels
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LED Benefits
Energy EfficientEnergy Efficient– Up to 50% energy savings compared to some Up to 50% energy savings compared to some
conventional lighting technologiesconventional lighting technologies• 100W LED system can replace a 175W Metal 100W LED system can replace a 175W Metal
Halide systemHalide system
End users will realize a lower cost of ownership through reduced maintenance End users will realize a lower cost of ownership through reduced maintenance and energy savingsand energy savings
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LED Benefits
Durable Light SourceDurable Light Source– Contain no filaments or glassContain no filaments or glass– Not susceptible to vibrationNot susceptible to vibration
Directional & point light sourceDirectional & point light source– Minimizes wasted lightMinimizes wasted light– Improves fixture efficacyImproves fixture efficacy– Allows for innovative lighting Allows for innovative lighting
fixturesfixtures
LED
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LED Benefits
Instant StartInstant Start– Requires no warm upRequires no warm up– No loss of light at cold temperatureNo loss of light at cold temperature
Environmentally FriendlyEnvironmentally Friendly– Contains no mercuryContains no mercury– Energy efficientEnergy efficient– Eliminate disposal issuesEliminate disposal issues– ROHS / LEED Compliant ROHS / LEED Compliant
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Where to Consider LED
Use LED where appropriateUse LED where appropriate– Where maintenance is frequent, costly or Where maintenance is frequent, costly or
challengingchallenging– Where there is a need to reduce energyWhere there is a need to reduce energy– Areas requiring better visibilityAreas requiring better visibility– Areas requiring instant-on illuminationAreas requiring instant-on illumination– LEED / ROHS CompliancyLEED / ROHS Compliancy– Marine-Port-PierMarine-Port-Pier
The value added benefits of lower cost of ownership, Green Lighting, & The value added benefits of lower cost of ownership, Green Lighting, & better lighting will offset the initial cost impact of an LED system. better lighting will offset the initial cost impact of an LED system.
LED Family of Lighting
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EgressEgress
Vaporguard Vaporguard
Champ® VMV LEDClass I, Division 2LED Luminaire
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Markets / Applications
Class I, Division 2 locations– Platforms and Refineries
– Chemical and Petrochemical Plants
– Mining
– Outdoor & Indoor Industrial Locations
Class II, Div 1– Grain Mills, Sugar processing
– Pharmaceutical
Ideal Application– Areas requiring safe, reliable lighting– Areas requiring continuous illumination throughout the day– Areas requiring instant illumination– Areas where access to re-lamping is difficult or costly
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Key Features & Benefits
PerformancePerformance– 100,000 hour performance & 60,000 hours rated life 100,000 hour performance & 60,000 hours rated life
• Maintains 70% lumen output through 60,000 hoursMaintains 70% lumen output through 60,000 hours• Eliminates need for frequent lamp replacementEliminates need for frequent lamp replacement
– Energy efficientEnergy efficient• Replaces many 100W to 250W HIDReplaces many 100W to 250W HID• 50 to 60% Energy savings typical50 to 60% Energy savings typical
– Instant illumination and restrikeInstant illumination and restrike
– Better visibility with crisp white lightBetter visibility with crisp white light
ConstructionConstruction– Easy installation – uses existing Champ MountingEasy installation – uses existing Champ Mounting
– Modular & compact design for ease of upgrade or Modular & compact design for ease of upgrade or serviceservice
– Durable and vibration-resistant Led light sourceDurable and vibration-resistant Led light source
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Champ LED Construction
Uses existing Champ Mounting modules – Facilitates easy retrofit to
existing Champ VMV, DMV, LMV
(2) High performance/efficient LED power supplies provide
regulated current to LED arrays
Heatsink – engineered to effectively remove heat from the LED and the driver increasing system reliability
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Champ LED Construction
LED housing assembly is designed to allow for future upgrade or
replacement.
(6) High power multi die LED arrays provide instant on and
full illumination
Impact resistant glass lens. No globe or guard required
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Champ Assembly
LED lamp sub-assembly
LED Power supply assembly
The modular construction of the LED Champ was designed to facilitate future maintenance requirements
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Key Features & Benefits
Realize a lower cost of ownership through reduced maintenance and lower cost of operation!
Realize a lower cost of ownership through reduced maintenance and lower cost of operation!
Reliable performance in any environment– Designed for Hazardous Locations
• Gas, Dust and Fiber
– Ambient suitability for -40º to 55ºC• Low temperature starting - 30º C
– T5 temperature rating • Safely operates in the most hazardous environments
– Type 4X, marine outdoor locations, IP66 rated
Bright and white and “green” all over– Low energy consumption – Contains no mercury or other hazardous substances
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VMV LED Series
VMV5L VMV7L VMV9L
Su
gg
ested
Rep
lacemen
t
Metal Halide 100W 150W-175W 200W
HPS 70W-100W 150W 150W
Mercury 175W 250W 250W
Induction 85W 165W 165W
Typical Mounting Up to 10ft 10 to 18ft 18ft to 25ft
Input Watts 70 98 98
Delivered Lumens 3778 5706 6340
Lamp comparisons are based on average foot-candles when measured using Photopic Photometry
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Light distribution comparison
Compared to 175W MH, The VMV7L provides more effective light on the target work area with a 50% energy savings
Better avg. foot-candles
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Lighting Comparison
Compared to 100W HPS, The VMV5L provides more effective light on the target work area with a 40% energy savings
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Support Tools
Lighting layout servicesEconomic analysis ROI calculatorCustomer Success
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Lighting Layout
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Room Renderings
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ROI InputInput Data
0 Schenectady INT
1 E
2 40
3 $350.00
4 $30.00
5 $6.00
6 1.25
7 1
8 $100.00
9 $0.10
10 24
11 A
12 $650.00
Lamp Source Lamp SourceA 100W HPS A VMV 5L - 100WB 150W HPS B VMV 7L - 175WC 175W HPS C VMV 9L - 250WD 100W MVE 175WMVF 250W MV Notes:G 70W MH Be sure replacement time includes time for approvals, down time, paperwork, lock out tag out, man lift, etc.H 100W MH Use the fully loaded labor rateJ 150W MH Many Harsh and Hazardous locations require 2 person teamsK 175W MH Calculator may not include things like equipment costs, scaffolding, etc.
What is the quantity of luminaires required ?
Enter a cost of the existing luminaire ($ each)
What is the energy cost on site ? ( $ / kWhr )
Cost of replacement lamps in ($)
Time per fixture for lamp maintenance (Hours)
How many people are required for lamp maintenance ?
Enter the labor rate ($ per Hour)
Cost of disposal per lamp ($)
Design Parameter
Chart BCHART A
Customer or Project Name
Enter lighting hours of operation per day (12, 24 etc)
Use "Chart B" below to select an LED light source (A,B,C, etc)
LED Luminaire Cost
Use "Chart A" below to select a traditional lamp source (A,B,C, etc)
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ROI Summary
Energy Savings over Life of the LED System ($)
Payback on Incremental $12,000 LED Cost vs Traditional Light Source
$0$14,000 $26,000
$0 $52,525$7,648
$16,800$49,200$4,717
- 1.6
Total Initial InvestmentTotal Savings / YearTotal Savings over Life of the LED System ($)
$2,930$20,125
$32,400
$0.00
Total Cost of Ownership Summary
Annual energy consumption (kWhr)Energy Savings
Annual energy cost ($)24,461
175WMV
7,164
LED SYSTEM71,635
2,446Energy Cost over life of LED System
Annual Cost of Replacement Lamps ($)Annual Maintenance Costs ($)Annual Lamp & Maintenance Savings ($)
Payback Period on the Entire Lighting Installation NEVER ! 3.4
Maintenance Savings 175WMV LED SYSTEM
Total Cost of Ownership
$655 $0.00
Lamp & Maintenance Savings over Life of the LED System ($)
175WMV LED SYSTEM
Years of Maintenance Free Operation
$2,275
Annual Energy Savings ($)
2 7
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Eastman Chemical
Customer Trial
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Dominion Power Install
Customer Install 250 + units
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OXYCHEM Install
Customer Install 120 + units
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Plattsburgh WWTP
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LED Lantern Class I Div 1
Users will realize increase workplace flexibility with Users will realize increase workplace flexibility with portable lighting solutionsportable lighting solutions
Users will realize increase workplace flexibility with Users will realize increase workplace flexibility with portable lighting solutionsportable lighting solutions
Enhance safety and productivityEnhance safety and productivity– 12 hours on time12 hours on time– Induction charging systemInduction charging system– First Responders, HazMat TeamFirst Responders, HazMat Team– Five LED light patternsFive LED light patterns
• On/offOn/off• FlashingFlashing• RotatingRotating• SOS mode – front and rear flash blue SOS SOS mode – front and rear flash blue SOS
simultaneouslysimultaneously
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LED Exit Signs
Ex-Lite Series– Hazardous locations
• Class I div 2, Class II div 2• Class 1 Zone 1
– Specification grade luminaire
CCH UX Series– Value Line Exit luminaire
– Industrial & commercial applications• Wet location rated
– Optional hazardous location• Class I div 2
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Customer Benefits:Customer Benefits: 150W Incandescent Equivalent150W Incandescent Equivalent 30X Longer Life – 60K Hours30X Longer Life – 60K Hours 75% more energy efficient (25Watts)75% more energy efficient (25Watts) Pays for itself in 2 years or lessPays for itself in 2 years or less
– Maintenance FreeMaintenance Free– Reduced Energy ConsumptionReduced Energy Consumption
Modular design for retrofit applicationsModular design for retrofit applications
LED Vaporgard
Coming
August 2010
LED VaporgardLED Vaporgard NEC / CEC (Pending June 2010)NEC / CEC (Pending June 2010)
– Class I Div 2/Zone 2, Class II/Zone 22Class I Div 2/Zone 2, Class II/Zone 22
IEC Ex/ATEX (Pending July 2010)IEC Ex/ATEX (Pending July 2010)– Ex II 2 G D IP66Ex II 2 G D IP66– Ex nA T5 (-30 to 40C)Ex nA T5 (-30 to 40C)
Obstruction Lighting
Technology & Innovation
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Key Features & Benefits
LET US DO THE WORK !LET US DO THE WORK ! System IntegrationSystem Integration
– Lighting ProductsLighting Products– ControlsControls– Technical SupportTechnical Support
Cutting Edge ProductsCutting Edge Products– LED Obstruction LED Obstruction – LED Visual SignalLED Visual Signal
Cooper Crouse Hinds offers complete systems and Cooper Crouse Hinds offers complete systems and customized packages, providing application based customized packages, providing application based
solutions that meet customer needsolutions that meet customer need
Cooper Crouse Hinds offers complete systems and Cooper Crouse Hinds offers complete systems and customized packages, providing application based customized packages, providing application based
solutions that meet customer needsolutions that meet customer need
THANK YOU!THANK YOU!
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