instytut mechaniki sp. z o.o.

company presentation, december 2014

key figures

employees: 640

location: Jelcz-Laskowice 50 min. drive to Wrocław Airport

company area: 82’000 m2

area under roof: 48’000 m2

turnover 2014: 28 m€

established in: 1984

expertise

machining

bending

cutting

assembly

painting

welding

engineering

instytut mechaniki develops welding jigs, assembly

jigs, control gauges and other tools and fixtures.

systems:

autodesk inventor

mechanical desktop

auto cad

solid edge

NX CAM express

dxf, dwg, igs, par, crt, stp, sld,

hpgl

quality systems

Quality Management System

certified according to

ISO 9001: 2009

IRIS

Environmental Management

System certified according to

ISO 14001: 2004, EMAS

Quality Management System

in welding certified according to

EN ISO 3834-2 and EN 15085-2

quality systems

quality control

coordinate measuring machine:

- 2000x1000x600 mm

- 1200x900X450 mm

measuring arm (2 pcs), range up to 3 m

X-ray laboratory

dimensions microscope

electronic height gauge

ultrasonic defectoscope

profile measurement gauge

hardness testing machine Rockwell, Brinell

devices for measuring thickness

of the surfaces

universal measuring tools

laser cutting

bench 2500x6500 mm, max

4,4 kW

3 Machines

processed thickness:

-carbon steel up to 25 mm

-stainless steel up to 20 mm

-aluminum up to 12 mm

plasma and flame cutting

bench 2500x6000 mm

processed thickness carbon

steel:

-up to 300 mm for flame

cutting

-up to 8 mm for plasma

cutting

guillotine shears

thickness: 13 mm, width:

3000 mm

band-sawing machines

cutting

bending brakes

CNC 320 tons/ 4 m

220 tons/ 3,15 m

120 tons/ 3,15 m

eccentric presses 160 tons

hydraulic presses

700 tons

table size 2,2x1,3 m

leveling machine

width: 2,5 m

thickness: 16 mm

bending

machining

milling: CNC milling machines

x=1400, y=650, z=675 mm Smax=10000 turns/ min milling-boring machine

x=4000, y=2500, z=1600 mm Smax=3500 turns/ min milling planner x=3000, y=900, z=700 mm planning

milling machine with grinding x=6000, y=1200, z=1000 mm universal milling machines x=1450, y=600, z=600 turning: CNC lathes

Ǿ 710 mm over table L=2000 mm universal lathes up to Ǿ 1000 mm automatic lathes Ǿ 5 up to Ǿ 40 mm

CL1 to EN 15085-2 qualified welders: 90 welding processes: MAG (135) MIG (131) TIG (11) GAZ (311) (111) testing: VT, MT, PT, UT, X-ray KEMPI and LORCH semi-automatic welding machines CLOOS welding robot

welding

shot-blasting chamber 7,7x3,9x2,9 m steel blast-cleaning abrasives aloxite blast-cleaning abrasives

automatic shot-blasting cabin

chamber window 1,5x0,5 m

wet painting & backing booths 5,6x3,6x3 m

7x4x2,8 m

solvent-based paint systems water-based paint systems

powder painting – 2 stations

painting

trams

trams

metro

metro

regional trains

regional trains

buses

buses

construction equipment

construction equipment

various parts / rail vehicle

various parts / rail vehicle

various parts / rail vehicle

various parts / rail vehicle

bogie parts / bogies

instytut mechaniki sp. z o.o. / biuro@instytutmechaniki.pl