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InteliGenNT
, InteliSysNT
OperatorGuide
InteliVision 5, InteliVision 8
ComAp, spol. s r.o.Kundratka 2359/17, 180 00 Praha 8, Czech RepublicCopyright 2011 ComAp, spol. s r.o.Tel: +420246 012 111, Fax: +420 246 316 647Written by Pavel MareE-mail: [email protected], www.comap.czPrague, Czech Republic
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Table of Contents
Table of Contents ....................................................................................................................................2General guidelines................................................................................................................................... 3
Description of the controller system....................................................................................................3Available documentation.........................................................................................................................4
Conformity declaration........................................................................................................................4!! Warnings !!....................................................................................................................................... 5
InteliVision 5............................................................................................................................................ 6Page Structure .................................................................................................................................... 8Connection.......................................................................................................................................... 9Alarms ................................................................................................................................................. 9Setpoint Change ...............................................................................................................................11Entering the Password......................................................................................................................12History............................................................................................................................................... 17Display Contrast Adjustment............................................................................................................. 17Controller Information Screen........................................................................................................... 18
InteliVision 8..........................................................................................................................................19Page Structure ..................................................................................................................................24Connection........................................................................................................................................25Alarms ............................................................................................................................................... 26Setpoint Change ...............................................................................................................................28Entering the password ......................................................................................................................31History............................................................................................................................................... 32Display Contrast Adjustment............................................................................................................. 33Controller Information Screen........................................................................................................... 35
List of abbreviations............................................................................................................................... 36
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General guidelines
This manual provides general information on how to operate the IG/IS-NT controller via InteliVision 5
or InteliVision 8. This manual is intended for everybody who is concerned with operation andmaintenance of the gen-set.
Descript ion of the controller system
NT family controllers are comprehensive AMF-controllers for single and multiple generating setsoperating in stand-by or parallel modes. Synchronizer, isochronous load sharer, Mains and Generatorprotections allow for a total integrated solution for gen-sets in stand-by and parallel modes withmultiple engine support.NT family controllers (IG-NT, IG-NTC, IS-NT-BB, IS-NTC-BB, IM-NT and IM-NT-BB) could beequipped with a powerful colour display showing icons, symbols and bar-graphs for intuitive operation,which sets, together with high functionality, new standards in gen-set controls.
The controller automatically starts the gen-set, closes the gen-set C.B. when all conditions are met,then stops the engine on external signal or by pressing push buttons.Parallel to Mains operation can be achieved without additional HW. Forward and reversesynchronizing, Mains protection including vector shift, load and power factor control, earth faultprotection are the major functions provided. Interfacing to foreign synchronizers and load sharers issupported.The key feature of NT family controllers is their easy-to-use installation and operation. Predefinedconfigurations for typical applications are available as well as user-defined configurations for specialapplications.
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Available documentation
PDF FILE DESCRIPTION
InteliMonitor-2.7-Reference Guide Reference Guide for monitoring tool
GenConfig-2.6-Reference Guide Reference Guide for configuration tool
IGS-NT-BB Communication Guide 11-2011
Communication guide for IG/IS-NTcontrollers. It contains information how toconnect control unit and allcommunication features descriptions
IGS-NT-2.6 Installation GuideInstallation guide for IG/IS-NT controllers.It contains technical information aboutcontroller and extension modules
IGS-NT-2.6 Application GuideApplication guide for IG/IS-NT controllers.It refers to application and typicalinstallation settings and sites structures
IGS-NT-SPTM-2.6 ReferenceGuide.pdf
Reference guide for SPTM applications
IGS-NT-SPI-2.6 Reference Guide.pdf Reference guide for SPI applications
IGS-NT-MINT-2.6 Reference Guide.pdf Reference guide for MINT applications
IGS-NT-COX-2.6 Reference Guide.pdf Reference guide for COX applications
IGS-NT-COMBI-2.6 ReferenceGuide.pdf
Reference guide for COMBI applications
Conformity declaration
Following described machine complies with the appropriate basicsafety and health requirement of the EC Low Voltage Directive
2006/95/EC and EC Electromagnetic Compatibility Directive2004/108/EEC based on its design and type, as brought into circulationby us.
Note:ComAp believes that all information provided herein is correct and reliable andreserves the right to update at any time. ComAp does not assume any responsibilityfor its use unless otherwise expressly undertaken.
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!! Warnings ! !
Be aware that the binary outputs can change state during and after sof twarereprogramming (before the controller is used again ensure that the proper
configuration and setpoint settings are set in the controller)!!!
Be aware that gen-set can automatically or remotely start when followingcontrol ler terminals are disconnected !!!
Mains voltage measuring and / or
Binary outputs for MCB control and / or
MCB feedback
Switch InteliGenNT to OFF mode and disconnect the Binary outputs Starter and Fuelto avoid unexpected automatic start of gen-set and GCB closing.
!!! CAUTION !!!
Dangerous voltage
In no case touch the terminals for voltage and current measurement!Always properly connect grounding terminals!
Take care when disconnecting In/Im3 terminals when the gen-set is stopped.For safety connect parallel to controller In/Im3 terminals two anti parallel diodes10A/100V.
In any case do not disconnect generator CT terminals when the gen-set is loaded.
Adjust set points
All setpoints are preadjusted to their typical values. But the setpoints in the Basicsettings settings group !!must!! be adjusted before the first startup of the gen-set.
!! ! WRONG ADJUSTMENT OF BASIC PARAMETERSCAN DESTROY THE GEN-SET !!!
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InteliVision 5
5
INTELIVISION 5INDICATION
POSITION DESCRIPTION
1 Status LED indication. The InteliVision 5 is running.
DISPLAY AND CONTROL BUTTONS
POSITION BUTTON DESCRIPTION
2Up button. Use this button to move up, scroll up thescreens or increase a value.
3Menu button. Use this button to switch to menusubpages. See Pages Structure chapter below this table
for more details.
4Enterbutton. Use this button to enter item from the list,menu, or confirm a value.
5Down button. Use this button to move down, scroll downthe screens or decrease a value.
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CONTEXT SENSITIVE BUTTONS
POSITION INDICATOR DESCRIPTION
6 Mode button. Use this button to call mode change.*
7 History button.Use this button to call controller history screen.*
8 Alarm listbutton. Use this button to enter Alarm list.*
9GCB button. Works in MAN mode only. Press this button to open orclose the GCB manually. Note that certain conditions must be validotherwise GCB closing is blocked.*
10
MCB button. Works in MAN mode only. Press this button to open orclose the MCB manually.*CAUTION!
You can disconnect the load from the mains supply with this button!Be sure you know well what you are about to do!
* - It is valid in default configuration only. Screens description and buttons 6 to 10could have different meaning in customized versions or SW branches.
GEN-SET CONTROL BUTTONS AND DISPLAY
POSITION BUTTON DESCRIPTION
11
Stop button. Works in MAN and SEM mode only. Press thisbutton to initiate the stop sequence of the gen-set. Repeatedpressing or holding the button for more than 2s will cancelcurrent phase of stop sequence (like ramping the powerdown or cooling) and next phase will continue.
12
Fault reset button. Use this button to acknowledge alarmsand deactivate the horn output. Inactive alarms will disappearimmediately and status of active alarms will be changed toconfirmed so they will disappear as soon as their reasonsdismiss.
13Horn rest button. Use this button to deactivate the hornoutput without acknowledging the alarms.
14Start button. Works in MAN and SEM mode only. Press thisbutton to initiate the start sequence of the engine.
15 Colour display, 320x240 pixels.
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Page Structure
Display Screens and Pages Structure
The displayed information is structured into "pages" and "screens".1. The pages Metering consists of screens which displays measured values likevoltages, current, oil pressure etc., computed values like i.e. gen-set power, statisticdata and etc.. Use arrows Up and Down buttons to switch over the pages.2. The Setpoints screen contains all setpoints organized to groups and also a specialgroup for entering password.3. The History screen shows the history log in the order that the last record isdisplayed first.4. Help/Othersscreen allows set-up languages, user access, InteliVision 5 settingand etc..
Metering
+
+
+
+
Setpoints
MenuAlarmList
History
Help/Othhers
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Connection
Configuration reading
InteliVision 5 information SW, HW version and release date
Alarms
Alarms are structured into two levels and inteliVision 5 allows easy interpreted theirmeaning based on the colour scheme. First level alarm (yellow lamp, warnings) is
interpreted with yellow colour . Red colour is used for all second levelalarms (Red lamp, ShutDown,). When an error occurs, a new alarm appears in theAlarmList screen, exclamation mark starts blinking on the metering screens.
Second level alarm
Hint:When a new alarm appears AlarmListscreen is displayed automatically when themain/first Metering screen is displayed. From different screen, Alarm button has to beused to display AlarmList screen.
Alarm indication
First level alarm
Direct button to AlarmList
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AlarmList Screen
Active unacknowledged first level alarm
Inactive unacknowledged first level alarm
Inactive unacknowledged second level alarm
Active unacknowledged second level alarm
Active ECU alarm
Sum of all alarms
Alarm activated wi th analogue value
Alarm activated wi th binary inputs
Sum of unacknowledged active and inactive alarms
Number of active alarms
Second level alarm
First level alarm
First level alarm
Second level alarm
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Setpoint Change
Hint:Setpoints marked with a padlock icon are password protected. Enterpassword asdescribed in the chapter Entering the Password below.
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Entering the Password
+
Locked Display and SetpointsDisplay is locked, no user is logged in
Locked setpoint
Hint:
Log in? Password dialog has to be open and then use or for position and for the
field use or .Password is a five-digit number (0 - 65535). Only setpoints associated with the
entered password level can be modified. Display is locked automatically when noaction is done within 15 minutes.
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Hint:Break through password prottection
- Break through password function can be ENABLED/DISABLED from thepassword management window in InteliMonitor (initial status is DISABLED).
- Warning PassInsertBlck appears in alarm list when controller is blocked- It is not allowed to insert the password in case that controller is blocked. There
is information that controller is blocked for next password attempt and timeremaining till the end of blocation instead of password input window at theterminal screen.
- The controller is locked for 5 minutes when the password is 6 times wrongentered (in case of next 6 wrong attempts (correct password was not insertedat all) for 30, 60, 120, 240 minutes). Incorrect password message appears inthe history of the controller when the invalid password is used.
Unlocked Display and Setpoints
Display is unlocked, an user is logged in
Unlocked setpoint
For setpoints change use arrows or to go to a certain setpoint (e.g. Base load)and press Enterbutton, see pictures below:
Numeric Setpoint Change
Actual setpoint value
Min ... Max value
Actual cursor position
Cursor position - Arrow right
Cursor position - Arrow left
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Use or buttons to go to a certain position of the field and use or buttons tochange the value. Then use Enterbutton to confirm new value.
Hint:If you set the value out of limit, the field will get red colour and the new value is
invalid. Invalid value cannot be confirmed.
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String Selection
Actual setpoints group
Sum of the setpoints group
Actual setpoint value
Direct button to the last Metering screen
Use orbuttons to select the string from the list and press the Enterbutton.String Edit
Actual position in characters list
Cursor position - Arrow right
Cursor position - Arrow left
Numbers / lower case / upper case
Insert space / character
Remove space / character
Use orbuttons to select the character and buttons for the next position andpress Enterbutton.
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Time and Date Edit
Scroll bar shows cursorposition on the current screen
Cursor position - Arrow right
Cursor position - Arrow left
Use buttons to select the number, for the next position and press Enterbutton.
Combined Setpoints
Actual setpoint value
Cursor position - Arrow right
Cursor position - Arrow left
Use or buttons to select the number, or for the next position or go Up or goDown context buttons and press Enterbutton.
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History
History page
Display Contrast Adjustment
Display brightness could be set from the keyboard with button combination Menu
button and or.
Two modes for backlight could be used day or night mode. Hold Menu button untilthe day or night pictogram appears.
Hold
Press
Or press
Direct button to the last Metering screen
Direct button to the first position / or columnIn the history log
Page scroll (1x, 1x Page, 10x Page)
Scroll history log - Arrow left
Scroll history log - Arrow right
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Day mode - active
Night mode - inactive
Hint:
Display backlight could be switched off due to Backlight Time. For recovery anybutton has to be pressed. (see IV5 Settings).
Controller Information Screen
Hint:Lost password? Display the information screen containing the serial number andpassword decode number as described in the picture bellow and send them to yourlocal distributor.
Serial number
Password decode
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InteliVision 8
DIRECT BUTTONS (GROUP 1)
123
654
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POSITION BUTTON DESCRIPTION
1
Help/Others- settings and information (users/passwords,communication, languages, InteliVision 8 and controller info,
InteliVision 8 settings)
2Historybutton. Use this button to call controller history.
3 Alarm listbutton. Use this button to enter AlarmList.
4Measurement button. Display actual values (power, synchro,analog. inputs, binary I/O, cylinders, engines, etc.)
5Trends button. Use this button to go to the trends screenwhere chosen values in graphs/real time trends aredisplayed.
6Setpoints button. Use to go to the setpoints group screen.
CONTEXT SENSITIVE BUTTONS (GROUP 2)
The context sensitive buttons allow display predefined screens when a suitablebutton is pressed. Meaning of the buttons depends on the Main menu option that iscurrently displayed (Metering, Trends and etc.) and on the controller firmware. ThePicture above introduces standard SW IGS-NT-2.5.
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Hint:
The icon in the bottom right hand corner (see picture above) indicatespossibility to use PgDn button to see next items of the context menu.
Navigation Buttons
There are nine navigation buttons:
POSITION BUTTON Description
1 ESC button.Escape from any dialog window or menu(cancels an action).
2Right button. Use this button to move the cursor to the right,scroll to the right history page and etc.
3Home button. J ump to Home screen. Main Metering screenis used in default configuration.
4Down button. Use this button to move down, scroll down thescreens or decrease a value.
5
PgDn button. Use this button to quickly go down amongMetering screens or Setpoints groups (when menu is active)or among Setpoints or History records (when menu is notactive).
6Left button. Use this button to move the cursor to the left,scroll to the left history page and etc.
7
PgUp button. Use this button to quickly go up amongMetering screens or Setpoints groups (when menu is active)or among Setpoints or History records (when menu is not
active).
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8Up button. Use this button to move up, scroll up the screensor increase a value.
9Enterbutton.Use this button to confirm a value or opens avalue adjustment within setting dialogs.
Hint:To leave the context menu, use Esc, Enteror buttons.
GEN-SET CONTROL BUTTONS
POSITION BUTTON DESCRIPTION
4
STOP button. Works in MAN mode only. Press this button toinitiate the stop sequence of the gen-set. Repeated pressingor holding the button for more than 2s will cancel currentphase of stop sequence (like ramping the power down orcooling) and next phase will continue.
5START button. Works in MAN mode only. Press this buttonto initiate the start sequence of the engine (MAN and SEMmode only).
6HORN RESET button. Use this button to deactivate the hornoutput without acknowledging the alarms.
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POSITION BUTTON DESCRIPTION
8 Mode button. Use this button to call mode change.*
9
Fault reset button. Use this button to acknowledge alarmsand deactivate the horn output. Inactive alarms will disappearimmediately and status of active alarms will be changed toconfirmed so they will disappear as soon as their reasonsdismiss.*
12GCB button. Works in MAN mode only. Press this button toopen or close the GCB manually. Note that certain conditionsmust be valid otherwise GCB closing is blocked.*
13
MCB button. Works in MAN mode only. Press this button toopen or close the MCB manually.*
CAUTION!You can disconnect the load from the mains supply with thisbutton! Be sure you know well what you are about to do!
14 Colour display, 800x600 pixels.
* - It is valid in default SPtM configuration only. Screens description and buttons from8 to 13 could have different meaning in customized versions or SW branches.
INTELIVISION 8LEDINDICATION
POSITION DESCRIPTION
7 POWER indication. LED diode turns on when InteliVision 8 ispowered up.
10
Alarm indication. Alarm LED indication indicate alarms. Yellowcolour for the first level alarms and red colour for the second levelalarms.Hint:LED diode blink when at least one acknowledge alarm is present inthe Alarm List.LED diode lights when alarms were acknowledged but are stillactive.
11Engineindication.Engine LED indication lights only when engine isrunning.
Hint:When you switch on InteliVision 8 display, PowerLED turns on and Engine andAlarm LEDs start to blink for a while.
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Page Structure
Display Screens and Pages Structure
The displayed information is structured into "pages" and "screens".1. The pages Metering consists from pages which displays measured values likevoltages, current, oil pressure etc., computed values like i.e. gen-set power, statisticdata and etc.. Use arrows Up and Down buttons to switch over the pages.2. The Setpointsscreen contains all setpoints organized into the groups and also aspecial group for entering password.3. The History screen shows the history log in the order that the last record isdisplayed first.
Metering pages structure
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Connection
Configuration reading
InteliVision 8 core information
Serial number and release date
InteliVision 8 SW and HW version
InteliVision 8 is not connected
Not available value
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Reloaded configuration
Alarms
Alarms are structured into two levels and InteliVision 8 allows easy interpreted theirmeaning based on the colour scheme. When an error occurs, a new alarm appears intheAlarmList screen, exclamation mark starts blinking on the metering screens.When all alarms are acknowledged, the exclamation stops blinking and is on.
Alarm indication
Hint:When a new alarm appearsAlarmList screen is displayed automatically when themain/first Metering screen is displayed. From different screen,AlarmList button hasto be used to displayAlarmList screen.
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AlarmList Screen
Active acknowledged alarm
Active unacknowledged alarm
Inactive unacknowledged alarm
Sum of all alarms
Hint:Use Fault reset button to confirm alarm in theAlarmList .
Second level alarm
First level alarm
Sum of unacknowledged alarms
Number of active alarms
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Second level alarm
First level alarm
Setpoint Change
On Setpoints screens you can set various setpoints. To go to Setpoints screen pressSetpoints button. Setpoints screen appears with the context sensitive buttons for thethe setpoints group.
Order of the setpoints group
Sum of the setpoints group
Setpoints Group
User Access Level
Locked setpoint
Hint:Content of the context buttons list depends on the type of the application. To be morefamiliar with setpoints, see Reference Guide of the specific application (e.g.IGS-NT-SPTM-2.5-Reference Guide.pdf or IGS-NT-MINT-2.5-Reference Guide.pdf).
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Change of the Numerical Value
Use , buttons to go to a certain position of the field and use to change thevalue. Then confirm your settings with Enterbutton.Hint:If the value is out of limit, the field will color red and the value could not be confirmed.
Edited setpoint
Actual setpoint value
Cursor position
Max. value
Min. value
String Selection
Use to go to a certain setpoint and press Enter, see picture below:Administrator signed in
Actual setpoint value
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String Edit
The characters set table appears on the screen when string will be edited (like gen-
set name). Use and to find the position, then press button to confirmtext.
Time and Date Edit
Date and Time are edited as the numerical value. See Change of the Numerical
Value.
Cursor position
Setpoint
Written text
Character table
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Combined Setpoints
Actual cursor position
Actual setpoint value
Unlocked setpoint
Use Left or Right buttons to move between the cells. Use Left or Right arrow tochange cursor position.
Entering the password
User has to be logged in before setpoint is changed. Use Help/Others button to
open login dialogue, then use to go to Users field and Password then pressEnter.
Cursor position
Hint:Password is a five-digit number (0 - 65535). Only setpoints associated with theentered password level can be modified.
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Administrator signed in
The icons in the top right-hand corner then show you that you are logged on.
History
Displayed values in columns
1
2
3
4
5
Actual line (row) with the appropriate values in the history log
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HISTORY CONTEXT BUTTONS
POSITION DESCRIPTION
1First Row/Col. Use to jump to the first column and first row (thefirst column is RPM you cannot move among columns Reason,
Date and Time)2 First Row. Use to jump to the first row.
3 First Col. Use to jump to the first column.
4 Last Col. Use to jump to the last column.
5
PageMode On. Use this button when the PageMode is ON you
can use buttons to jump by page right or left (quicker
movement through columns). Icon at the top of the screenindicates that PageMode is On.
Display Contrast Adjustment
From the mains screen the day or night mode can be choose. The mode is switchedwhen ESC button is pressed for one second. The brightness is adjustable in the fullrange of 0 % - 100 % in the both modes. The display brightness can be
increased/decreased by holding Esc button and repeated pressing . See picturebelow:
Hold
Press
Or press
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Day mode - active
Night mode - inactive
When brightness dialogue is active, use ESC + PgUp buttons or ESC + PgDn toswitch between modes, which shall be adjusted.
Hold
Press
Or press
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Controller Information Screen
Control unit serial number
InteliVision 8 SW verison
InteliVision 8 SN
Supported languages
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List of abbreviations
AMF Auto Mains Failure (controller starts automatically on mains failure)COX Application for Complex Systems where actions are taken by a PLC and the controlleronly follows the orders =>needs an external driver (cox)
Combi Application where SPTM, SPI or MINT can be used. Application is defined byBinarary inputs combination.
GCB Generator Circuit Breaker
IG-NT InteliGen New Technology gen-set controller
IG-NTC InteliGen NT controller with extended communication possibilities +switchablesensing ranges of AC voltages and currents
IG-NT-BB InteliGen New Technology Base Box gen-set controller (without display)
IG-NTC-BB InteliGen New Technology Base Box gen-set controller with extended communicationpossibilities +switchable sensing ranges of AC voltages and currents (without display)
IM-NT InteliMains New Technology Mains supervision controller; the same controller in adifferent SW configuration can work as a bus-tie synchronizer
IM-NT-BB InteliMains New Technology Mains supervision controller; (without display)
IS-NT InteliSys New technology gen-set controller
IS-NT-BB InteliSys New Technology Base Box (without display)
IS-NTC-BB
InteliSys New Technology Base Box gen-set controller with extended communicationpossibilities (without display)
MCB Mains Circuit Breaker
MGCB Master Generator Circuit Breaker (sometimes used with multiple gen-sets in islandparallel or mains parallel operation)
MINT Multiple application with INTernal control loops - for multiple gen-sets in islandparallel or mains parallel operation; Load Sharing and VAr Sharing controlledinternally; PMS available
SPI Single Parallel Island application - for single gen-sets in parallel with mains or in islandoperation; suitable for CHP application; no MCB control
SPtM Single Parallel to Mains application - for single gen-sets in parallel with mains or inisland operation, with AMF support; both MCB and GCB controlled