A/Prof Jeffrey Funk
Division of Engineering and Technology Management
National University of Singapore
Source: Roland Haitz, Jeffrey Tsao, Solid-state Lighting: The case 10 years after and future prospects,
Phys. Solidi A 208 (1): 17-29, 2011
What do Continued Improvements in Luminosity per
Watt for LEDs Mean for Lighting?
What about Organic LEDs (OLEDs)
What do Continued Improvements in Luminosity per
Watt for OLEDs Mean for Lighting?
Source: Sheats et al, 1996, Organic Electroluminescent Devices, Science 271 (5277): 884-888 and Changhee Lee’spresentation slides; PPV: poly (p-phenylene vinylene)
Session Technology
1 Objectives and overview of course
2 When do new technologies become economically feasible?
3 Two types of improvements: 1) Creating materials that
better exploit physical phenomena; 2) Geometrical scaling
4 Semiconductors, ICs, electronic systems, big data analytics
5 MEMS and Bio-electronics
6 Lighting, Lasers, and Displays
7 Information Technology and Land Transportation
8 Human-Computer Interfaces, Biometrics
9 Superconductivity and Solar Cells
10 Nanotechnology and DNA sequencing
This is Sixth Session of MT5009
Outline
Existing state of lighting
Light emitting diodes (LEDs)
Organic light emitting diodes (OLEDs)
Laser Diodes
Applications for Laser Diodes
Bioluminescence
Type of
Specs
Incandescent
Lamp
Fluorescent
lamp
LED OLED
Thickness Very Thick Very Thick 6.9 mm (for LED
TV)
1.8 mm
Flexibility Very inflexible,
and breakable
Very inflexible,
and breakable
Some flexibility Most flexible
Danger to eyes Can’t stare at
them
Can’t stare at
them
Can’t stare at
them
Okay to stare
Lifespan 500-700 hrs >10, 000 hrs 100, 000 hrs 15, 000 hrs
Price of 60 Watt
bulb
<1 USD <5 USD 9 USD Most expensive
Efficiency/
Brightness
300 USD/Year for
800 lumens
75 USD per
year
<10 USD per year Not yet efficient
Environmental
friendliness
Low efficiency Contains
mercury
Most efficient, no
toxic chemical
Not yet efficient,
no toxic chemical
Costs of LEDs have Rapidly Dropped
Source: Group presentation in MT5016 module and http://electronics.howstuffworks.com/led4.htm
http://www.theverge.com/2013/10/3/4798602/walmart-gets-aggressive-on-led-bulb-pricing
Incandescent Lights Electricity is generated
by voltage across electrodes
Poor efficiencies (most of the power is emitted as heat or non-visible electro-magnetic radiation)
Also large size Big connector, bulbs,
filaments
Filament
Fluorescent Lighting
Electricity also generated by voltage across electrode
Better efficiencies emits about 65% in 254 nm line
(visible) and 10–20% of its light in 185 nm line (UV)
UV light is absorbed by bulb's fluorescent coating (phosphors), which re-radiates the energy at longer “visible” wavelengths
blend of phosphors controls the color of light
But still large device Bulb, Connector, gases
Outline
Existing state of lighting
Light emitting diodes (LEDs)
Organic light emitting diodes (OLEDs)
Laser Diodes
Applications for Laser Diodes
LEDs are basically a PN junction on a Semiconductor Substrate
Voltage difference
causes electrons and
holes to recombine
and thus release
photons
Amount of energy
in photons (and thus
wavelength of light)
depends on band
gap
Typical LED Characteristics
Semiconductor
MaterialWavelength Colour VF @ 20mA
GaAs 850-940nm Infra-Red 1.2v
GaAsP 630-660nm Red 1.8v
GaAsP 605-620nm Amber 2.0v
GaAsP:N 585-595nm Yellow 2.2v
AlGaP 550-570nm Green 3.5v
SiC 430-505nm Blue 3.6v
GaInN 450nm White 4.0v
Different Materials for LEDs Emit Different Wavelengths
and thus Emit Different Colors
But other changes in materials lead to improvements in efficiency
One measure of efficiency is Photons per electrons: first LEDs in 1960s generated .0001 photons/electron
But efficiency is a vague term because our eyes are more sensitive to some colors than others
More popular measure of efficiency is lumens per Watt; function of internal efficiency: amount of lumens generated
extraction efficiency: % of lumens that actually escapes
Must create the right combination of materials (and processes) to achieve high luminosity per Watt
Orton, J, 2009. Semiconductors and the Information Revolution: Magic Crystals that made IT Happen, NY: Academic Press
Must find materials that
Emit light in visible spectrum
Have short radiative lifetime (high probability of radiative recombination for electrons and holes)
Minimize non-radiative recombination with high crystal purity and structure
Maximize the possibility of radiative recombination by bringing together holes and electrons in a small space (such as double hetero-structure or quantum well)
And also design the device such that most of the light is extracted, i.e., escapes
Orton, J, 2009. Semiconductors and the Information Revolution: Magic Crystals that made IT Happen, NY: Academic Press
Improvements in Luminosity per Watt have Occurred
Source: Lima Azevedo, Granger Morgan, Fritz Morgan, The Transition to Solid-State Lighting,
Proceedings of the IEEE 97(3)
Lu
min
osi
ty p
er W
att
New Processes Also Helped
Because these materials do not naturally occur and because the processes impacted on the efficiency of an LED, scientists and engineers also created new processes for these new materials
These processes include
Liquid phase epitaxy
MOVPE (metal organic vapor phase epitaxy)
MBE (molecular beam epitaxy)
Electron beam irradiation
MBE allowed better control over the ratio of materials and the structures of the devices
Orton, J, 2009. Semiconductors and the Information Revolution: Magic Crystals that made IT Happen, NY: Academic Press
Most Recent Color is Blue
Bottleneck for making white LEDs for many years was in blue lasers (need red, blue, and green lights)
Efficient blue lasers did not exist until Shuji Nakamura improved the efficiency of blue LEDs in late 1990s by using GaInN
Blue LEDs enabled white LEDs and thus the use of LEDs for lighting
Second, blue lasers enabled smaller memory storage areas in CDs because shorter wavelength than red lasers
Finally, he developed a new growth technique called epitaxial lateral over growth, which enabled lower dislocation densities in blue lasers
Orton, J, 2009. Semiconductors and the Information Revolution: Magic Crystals that made IT Happen, NY: Academic Press
How to achieve White Color LED
Mixture of Red, Green & Blue color to get white color LED.
Involved electro-optical design to control blending & diffusion of different colors
Involved coating of an blue LED with phosphor of different colors to produce white light.
Fraction of blue light undergoes the Stokes Shift being transformed shorter wavelength to longer wavelength.
RGB White LED Phosphor Based White LED
LED Die
Phosphor
Phosphor Based White LED Spectrum of Phosphor LEDRGB Color Chart
Warm white
Cool white
Daylight white
Both Phillips and Samsung have created LEDs that emit 200 lumens and they have concluded that maximum theoretical efficiency is 400 lumens per Watt.
http://www.greentechmedia.com/articles/read/philips-ups-led-ante-with-200lumens-per-watt-tube. http://www.ledinside.com/node/16905
Further Improvements in Efficiency Have
Continued to Occur and More are Still Possible
According to DoE, Phillips, and Samsung
DoE’s Projected Increases in Efficiency of LEDs
Fluorescent
Source: Lima Azevedo, Granger Morgan, Fritz Morgan, The Transition to Solid-State Lighting,
Proceedings of the IEEE 97(3), March 2009
More Detailed Projections for LEDs by DoE
Source: Roland Haitz, Jeffrey Tsao, Solid-state Lighting: The case 10 years after and future prospects,
Phys. Solidi A 208 (1): 17-29, 2011
Costs are also Falling (Dotted Line) due
to Greater Efficiencies and Changes in Scale
Through-hole LED
Lead frame based
Advantages Low cost & easy rework
Higher mechanical shock resistant
Better light extraction with optic designed viewing angle
Disadvantage Size
Printed Circuit Board based
Advantages Size, thickness
SMT process, more popular
Disadvantage Less immunity to environmental
No optic design, customized viewing angle
Complicated process
Surface Mount LED
Both reductions (smaller LEDs) and increases in scale (bigger wafers/equipment) drive Cost Reductions
*See fourth session on ICs and discussion of displays for more details on why costs fall as substrates
and equipment are made larger. Wafers for ICs are now 12” and will soon be 18”Source of figure: http://www.electroiq.com/articles/sst/2012/02/led-manufacturing-highlights-from-strategies-in-light-day-2.html
Wafer Sizes Have and Will Become Larger*
LED CFL Incandescent
Light bulb projected lifespan 50,000 hours 10,000 hours 1,200 hours
Watts per bulb (equiv. 60
watts)10 14 60
Cost per bulb $35.95 $3.95 $1.25
KWh of electricity used over
50,000 hours500 700 3000
Cost of electricity (@ 0.10per
KWh)$50 $70 $300
Bulbs needed for 50k hours
of use1 5 42
Equivalent 50k hours bulb
expense$35.95 $19.75 $52.50
Total cost for 50k hours $85.75 $89.75 $352.50
Relatively Recent Cost ComparisonBut most recent price < $10 (USD) for LEDs
Sources: http://www.tomsguide.com/us/light-bulb-guide-2014,review-1986.html;
http://www.tomsguide.com/us/light-bulb-guide-2014,review-1986.html
$9
$9
$59
Can’t
we design
and package
LED lights
any better
than this?
Two LED-based Decorative Lights
Available in Singapore
LEDs for Greenhouses?
Greenhouses enable more locally grown food, and thus lower transportation costs
Build greenhouses in cities, something like vertical farms?
LEDs make more light available for greenhouses in northern climates and thus increase their productivity
http://nextbigfuture.com/2014/06/greenhouses-will-get-more-energy.html#more
Smart Lighting and (Heating)? Easer to control LEDs via Internet with for example,
tablet or smartphone
Can set timing, adjust colors and brightness
Various hardware are needed
but getting cheaper due to better electronic components
may be economical in office or other commercial buildings
How about using electronics to sense presence and location of humans?
Lights automatically turn on and off as people move
Take this one step further: lights only illuminate spots where people are standing or looking
Lighting as a serviceSource: Technology Review, Nov 5, 2012. http://m.technologyreview.com/blog/guest/28396/
Upgrades lightings at no
upfront cost
Provides maintenance
Provide free energy audits,
technical assistance and its
new financing option
Share Electricity Savings from using LEDs
More than
120 years
in lighting
business
What is Lighting-as-a-Service?
Smart Heating with Infra-Red LEDs
Direct beams of infrared light at people using
Clever optics
Servo-motors
Infrared light heats people and reduces need for heating entire room
Large infrared lamps?
Or small infrared LEDs?
People tracked with image sensors or Wi-Fi
Useful for large open rooms (e.g., lobbies, atrium, lecture halls) or rooms rarely used
Can reduce heating costs by 90%
Economist, in the moment of the heat, economist, September 6, 2014
Market for LEDs is Changing from Industrial Applications to General
Lighting as US bans sale of 40 and 60Watt Incandescent Bulbs
Source: http://www.semiconductor-today.com/news_items/2012/AUG/LED_090812.html
http://www.ledinside.com/node/17226; April 24, 2013
Outline
Existing state of lighting
Light emitting diodes (LEDs)
Organic light emitting diodes (OLEDs)
Laser Diodes
Applications for Laser Diodes
Bioluminescence
OLEDs have many Advantages Cheaper to process than semiconductor materials
Lower temperatures required
Can be roll printed onto a substrate (see later slides in this session)
Can put multiple colors on the same substrate
Can stare at them, unlike other forms of lighting
Thinner and more flexible
These advantages enable more aesthetically appealing
designs, even more than LEDs
But they currently have higher cost, lower efficiency and shorter lifetimes than do LEDs
What about Organic LEDs (OLEDs)
Improvements in OLEDs are Occurring
Source: Sheats et al, 1996, Organic Electroluminescent Devices, Science 271 (5277): 884-888 and Changhee Lee’spresentation slides; PPV: poly (p-phenylene vinylene)
More Recent Data Improvements also continue to be made. According to a 2009
paper in Nature, a novel structural design for a white OLED is described that exhibits efficiencies of 90 lumens per watt and shows a potential for efficiencies as high as 124 lumens per watt
Panasonic announced a white OLED with 114 lumens per Watt in 2013
Philips claims that efficiencies of 150 lumens per Watt can and will likely be achieved in the near future.
http://www.technologyreview.com/news/413485/ultra-efficient-organic-leds/
http://panasonic.co.jp/corp/news/official.data/data.dir/2013/05/en130524-6/en130524-6.html
Improvements are Driven by Creating Materials…..
Creating materials that better exploit the phenomenon of electroluminescence is the main reason for the improvements shown in the previous slide
Nitrides
Polymers
Polyfluorene
Also new processes?
What are the limits?
To what extent can efficiencies be improved?
costs be reduced?
thinness be achieved?
Lifetimes be increased?
Are these limits determined by materials or processes?
Can roll printing dramatically reduce costs; can increasing scale of roll printing equipment lead to much lower costs?
Where will be the first application for OLEDs Ones that require thinness, flexibility, and/or
multiple colors on a single substrate?
Household lighting?
Retail lighting?
Clothing?
Displays?
How many improvements are needed before these applications become economically feasible?
Household Lighting
Retail Lighting Display
New forms of eye
catching layouts
New types of Signs
Clothing
Flexible light panels sewn on clothing can provide
brighter luminance compared to conventional
safety clothing
OutlineExisting state of lighting
Light emitting diodes (LEDs)
Organic light emitting diodes (OLEDs)
Laser Diodes
they are similar to LEDs
They are basically an LED with a cavity and a mirror to enable “optical amplification based on stimulated emission of photons”
Applications for Laser Diodes Bioluminescence
Semiconductor Lasers also benefit from the two mechanisms mentioned earlier
Creating materials (and their associated processes) that better exploit physical phenomenon Creating combinations of materials that better exploit
phenomenon of optical amplification based on stimulated emission of photons
Helped by new processes that enable higher purity, better crystal structure, and better control over composition of materials
Also better materials for heat sinks, solder, and mirrors
Geometrical scaling Increases in scale: larger wafers/production equipment
Reductions in scale: smaller sizes generally lead to lower threshold current densities (helped by new technologies)
Different materials emit light at different wavelengths
Laser types shown above the wavelength bar emit light with a specific
wavelength while ones below the bar emit in a wavelength range. Non-
semiconductor lasers (many kinds of lasers) are also shown in this figure
Many Improvements to Lasers
Reductions in threshold current, i.e., minimum current needed for lasing
Reductions in Pulse Width of Lasers for faster switching
Increases in Power of Lasers
Improvements in cost and power for one type of laser (GaAs)
Source: Materials Today 14(9) September 2011, Pages 388–397
Reductions in Threshold Current, i.e., Minimum Current Needed for
Lasing to Occur, enable lower power consumption
Reductions in Threshold Current Driven By:
New structures
Double hetero-structure
Quantum wells
Quantum dots
Reductions in scale
These new structures involve smaller dimensions
Reductions in scale for a specific structure (along with other changes) also led to reductions in threshold current density
Reductions in scale also lead to lower costs in the long run
Double Heterostructure Quantum Well
(edge emitter) (edge emitter)
Vertical Cavity Surface Emitting Laser (VCSEL) (emits from the top and
emits perpendicular to the top surface), cheaper to fabricate than others
Source: NTT develops current-injection photonic-crystal laser
http://www.physorg.com/news/2012-02-ntt-current-injection-photonic-crystal-laser.html
DFB: Diffraction
Feedback Laser
VCSEL: Vertical
Cavity Surface
Emitting Laser
Lower operating currents also for VCSEL
Reductions in Threshold Current (2)
Creating new combinations of materials; enabled both
new emission wavelengths and
better lasing at a single wavelength (purity and crystal strength are important: see next slide)
New processes supported the reductions in scale and the creation of better materials
Liquid phase epitaxy
Vapor phase epitaxy
Molecular beam epitaxy
Metal organic vapor phase epitaxy
Low pressure chemical vapor deposition
Reductions
in Pulse
Width
of Lasers
http://www.nature.com/
nature/
journal/v424/n6950/fig
_tab/nature
01938_F2.html
Improvements in Power of Other Lasers for Defense, Medical
(without affecting
eyes)
Yb: Ytterbium
Tm: Thallium
Er:Yb: Ytterbium-
sensitized erbium
http://spie.org/x26003.xml
Source: Ultrafast fiber lasers, Marting Fermann and Ingmar Hart, Nature Photonics, 20 Octobers 2013, 868-874
Using Multiple Fibers can Enable Even Higher Power Output
Many Improvements to Lasers
Reductions in threshold current, i.e., minimum current needed for lasing
Reductions in Pulse Width of Lasers
Increases in Power of Lasers
Improvements in cost and power for one type of laser (GaAs)
For a specific type of laser, e.g., GaAs laser diode
Improvements are largely driven by creation of new materials
and processes for making those materials
Heat sink: heat must be removed in order to prevent overheating
of laser
Mirror: contaminants in mirror cause light to be focused on a
spot and thus burn up the mirror
Processes
Fewer defects can have large impact on maximum power because
small reduction in defects can lead to much higher power
Faster processes leads to lower costs come from faster processing
Also increases in scale of wafers and associated production
equipment
Source: Martinson R 2007. Industrial markets beckon for high-power diode lasers, Optics, October: 26-27. and
conversations with Dr. Aaron Danner, NUS
Improvements in Average Selling Price (ASP) and Power of Semiconductor Lasers
Source: Martinson R 2007. Industrial markets beckon for high-power
diode lasers, Optics, October: 26-27.
Outline
Existing state of lighting
Light emitting diodes (LEDs)
Organic light emitting diodes (OLEDs)
Laser Diodes
Applications for Laser Diodes
Bioluminescence
Applications for Lasers
Telecom is a big one: covered in Session 10
But many others Information storage (e.g., CDs and DVDs)
Processing of metals and other materials
Printing, Surgery
High power lasers for military, fusion
Agriculture
Automated vehicles
Virtual reality games
Some of these applications use laser diodes while other applications use other forms of lasers (gas and solid state lasers)
Agriculture
Laser leveled fields facilitate irrigation
Better control of water
GPS equipped tractors facilitate harvesting and seeding
Remember prescriptive planting in session 4?
Helps farmers plant seeds with greater precision using GPS and special seed drills
Cost of Autonomous Vehicles (Google Car) Falls as Improvements
in Lasers and Other “Components” Occur
Source: Wired Magazine, http://www.wired.com/magazine/2012/01/ff_autonomouscars/3/
Better Lasers, Camera chips, MEMS, ICs, GPS Making these Vehicles
Economically Feasible1 Radar: triggers alert when something
is in blind spot
2 Lane-keeping: Cameras recognize lane
markings by spotting contrast between road
surface and boundary lines
3 LIDAR: Light Detection and Ranging
system depends on 64 lasers, spinning at
upwards of 900 rpm, to generate a 360-
degree view
4 Infrared Camera: camera detects
objects
5 Stereo Vision: two cameras build a
real-time 3-D image of the road ahead
6 GPS/Inertial Measurement: tells us
location on map
7 Wheel Encoder: wheel-mounted
sensors measure wheel velocity
ICs interpret and act on this data
What an Autonomous Vehicle Sees
Underwater Automated Vehicles
For better oil exploration and fisheries
For fish farms
More than 50% of consumed fish are from fish farming
But feeding the fish is costly and the waste damages the local environment
Self propelled submersible fish pens can move fish to food and disperse waste
Many sensors help make this more economically feasible
Virtual Reality is becoming economically feasible partly
because lasers are getting better and cheaper. Lasers sense
the head movements so that the field of view changes.
Outline
Existing state of lighting
Light emitting diodes (LEDs)
Organic light emitting diodes (OLEDs)
Laser Diodes
Applications for Laser Diodes
Bioluminescence
Biological Materials Emit Light!
How it Works
71
Applications Lighting
Can we use trees to provide street
lighting?
Or to provide indoor lighting?
In-vivo imaging
A noninvasive insight into living
organisms
Understand disease related changes in
the body
Food industry
Can help detect pathogens
Challenges
Very expensive to extract luciferase from fire flies
Can we make better sources of bioluminescence through sequencing DNA, adjusting DNA, synthesizing DNA?
Discussed in next session
Can we put DNA into another living organism like has been done with spider silk?
Or will the cost of luciferase as we scale up production?
Just as cost of chemicals dropped as scale was increased
Conclusions and Relevant Questions for Your Group Projects (1)
The luminosity per Watt and their costs continue to be improved for LEDs and OLEDs because Scientists and engineers create new materials that better exploit
the relevant phenomenon
Also benefits from changes in scale
How many further improvements are likely to occur?
When will their costs become low enough or performance high enough to be economical for specific applications?
Can we identify those applications, order in which they will become economical, and specific needs of each application?
What does this tell us about the future?
Conclusions and Relevant Questions for Your Group Projects (2)
Improvements in lasers continue to occur Lower threshold current density
Higher power
Shorter pulse widths
How many further improvements are likely to occur?
When will their costs become low enough or performance high enough to be economical for specific applications?
Can we identify those applications, order in which they will become economical, and specific needs of each application?
What does this tell us about the future?