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GEORGE FISCHER +GF+
ELECTROFUSION
PRESENTED BY
IR. ROY PRIBADI MM.
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Gas and Water Distribution
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Modern electrofusion fitting
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ELGEF Plus Coupler
Fusion indicator
4 mm terminal
Integrated pipefixation
Centre stop(removable)
Cold centrezone
Fitting identificationPE 100/SDR
Structuredsurface
Optimised
marginalzones
Smoothfusion surfaces Easy assembly due
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The new ELGEFPlus couplers
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Attention to perfect design and detail
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The new ELGEFPlus coupler
clear fittingidentification
protectedpin connectors
limited path fusionindicators
All important information in one line
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extra large, limited pathfusion indicators
protected4 mm pinconnector
elegantDesign
d 160removablecentre stop
coldmiddle zone
fitting identificationPE 100/SDR
user-friendlyweight
optimisedentry zone
smooth innersurfaces
Easy installationdue to clearance fit
The new ELGEFPlus coupler
protectedwire
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Technical Features
melt indicator protection hood
conical entrance
fusion zone(dynamic thread)
cold zone centre stop
winding preform
Mage Mate
connection
d 4 mm pin terminal
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Visual welding indication ELGEF Plus
Before welding
3 mm
After welding
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The new ELGEFPlus coupler-your advantage
+ optimised wall thickness
user-friendly handling
+ reduced weight reduced installation time as well as less physical strain
+ smooth inner surfaces
possible dirt from building site easily removed
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+ embedded heat conductor ensures homogenous heat transfer and therefore
delivers a very high quality fusion
+ covered heat conductor no contact with medium possible
+ protected heat conductor
no possible damage to heat conductor during theinstallation
The new ELGEFPlus coupler-your advantage
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+ extra large limited path fusion indicators
extremely good indication of process status no uncontrolled emission of melt material possible
+ optimised connection terminal
connections to withstand the rough & tumble of thebuilding site
+ compact layout of the functional elements
all relevant information always in view
The new ELGEFPlus coupler-your advantage
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+ multi-functional data processor (magnetic card)
no stooping required for automatic data input! data available for manual input
possibility of on-site quality control visual actual/target comparison of fusion time possible traceability information synchronically available data processor can be connected to the coupling. additional information such as pipe range compatibility ,
cooling times and production batch available
data processor for units with barcode and magnetic stripreaders applicable
The new ELGEFPlus coupler-your advantage
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ELGEF Plus Tapping Saddle
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ELGEF Plus Tapping saddles
Integrated cutter,leaktight in endposition
Extra-longfusion outlet
Large tappingdiameter
PE 100
Heating wire not in contact with
medium; optimized fusion zone
One top saddle formany applications
360 rotatableoutlet
Screw cap orelectrofusioncap
4 mm pin
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G
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ELGEF Plus under pressure tappingvalve
Main sizes 63-225 mm
Outlet sizes 32-63 mm
Stainless steelspindle
Extra-longfusion outlet
Heating wirenot in contactwith medium
360 rotatable outlet
Integratedcutter
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ELGEF Pl d i
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ELGEF Plus under pressure tappingvalve used for venting
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Polyvalve Stop off valves
Body in PE
19 dimensions / SDR11 and SDR17
Plug valve for d20 to d40 mm
Ball valve for d50 to d225 mm
Light weight
Corrosion resistant
Conforms to ANSI B 16.40, GdF, DS
Full range of accessories
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News from George Fischer +GF+
ELGEF Plus Branch Fitting System Saturn
A major innovation
for new installations, rehabilitation, repair
and network extensions
... another Plus with ELGEF Plus!
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How do you overcome this problem?
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ELGEF Pl B h Fitti S t
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ELGEF Plus Branch Fitting SystemSaturn
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Many possibilities...
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Saturn in practice
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Saturn in practice
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Saturn in practice
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A major innovation...
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Modular System Saturn
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Modular System Saturn X 2 = PE Cross
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ELGEF Plus Branch Fitting System
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ELGEF Plus Branch Fitting SystemSaturnd -d1 Code H L L1 B d2
110-90 193 135 009 101 220 81.5 164 65
110-110 193 135 010 107 220 87.5 164 89
125-90 193 135 019 101 220 81.5 179 65
125-110 193 135 020 107 220 87.5 179 89
160-90 193 135 039 102 240 81.5 215 65
160-110 193 135 040 108 240 87.5 215 89
160-125 193 135 041 129 240 98.5 215 89
180-90 193 135 049 102 260 81.5 237 65
180-110 193 135 050 108 260 87.5 237 89
180-125 193 135 051 129 260 98.5 237 89
200-90 193 135 059 102 260 81.5 253 65
200-110 193 135 060 108 260 87.5 253 89
200-125 193 135 061 129 260 98.5 253 89
225-90 193 135 069 102 260 81.5 287 65
225-110 193 135 070 108 260 87.5 287 89
225-125 193 135 071 129 260 98.5 287 89
250-90 193 135 079 102 260 81.5 312 65
250-110 193 135 080 108 260 87.5 312 89
250-125 193 135 081 129 260 98.5 312 89
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TTS Tools: Modular concept
All
Possibilities
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Many possibilities...
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ELGEF Plus The only electrofusion
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ELGEF Plus The only electrofusion
programme with a modular system
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ELGEF Plus Electrofusion
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ELGEF Plus - ElectrofusionSystem
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2 / 5 Interleaved Barcode
Manufacturer and Type
Diameter
Current
Resistance
Fusion Time
Control Number
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Electrofusion - historical development
1954 First patent application for electrofusion socket
1960 Market introduction of Mannesmann electrofusion fittings
1965 First products used on PE gas pipes
1969 First products used on trial basis in medium pressure
gas system1974 Development of new electrofusion control unit for
Mannesmann fittings and Georg Fischer tapping tees
1975 Introduction of Georg Fischer tapping tees in medium and
low pressure gas distibution systems
1979 Development of second generation electrofusion couplers -ELGEF System
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Electrofusion - historical development
1981 Pilot installations with ELGEF System1982 Market introduction ELGEF System
1989 Development of a fusion control unit withmagnetic card technology ( MSA)
1991 Market introduction MSA control units
1994 Market introduction ELGEF Plus system
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Our Stars
MSA 300 MSA 400MSA 350
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The new integral design MSA 300 350
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The new integral design MSA 300, 350and 400
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Easy to use and operate
Graphic display
Robust aluminium housing
Very low weight
With barcode reader or scanner
MSA 300, MSA 350 and MSA 400
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Unit performance optimised for
use with generators
Data simultaneously available in up to
24 different languages
MSA 300, MSA 350 and MSA 400
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Weight 11.5 kg
One case for both units
Dimension W x D x H 29x20x37cm
It is as easy to handle as a brief case
Very low weight - a new standard
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Technical Specification MSA 300Ambient operating temperature range -10 C - +45 C
Input supply voltage 180 V - 264 V
Output supply voltage 8 V - 42 V (48 V)
Frequency range 45 Hz - 65 Hz
Fusion current max. 90 A
Power consumption max. 3500 W
Protection class IP 65
Display with background lighting LCD (graphic)
Language capacity 24
Capacity on memory card - - -
Number of records on memory card - - -
Interface - - -
Main cable 3 m
Fusion cables 3 m
Dimensions W x D x H 290 x 200 x 370 mm
Weight incl. cables 11.5 kg
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Technical Specification MSA 350Ambient operating temperature range -10 C - +45 C
Input supply voltage 180 V - 264 V
Output supply voltage 8 V - 42 V (48 V)
Frequency range 45 Hz - 65 Hz
Fusion current max. 90 A
Power consumption max. 3500 W
Protection class IP 65
Display with background lighting LCD (graphic)
Language capacity 24
Capacity on memory card - - -
Number of records on memory card - - -
Interface RS232
Main cable 3 m
Fusion cables 3 m
Dimensions W x D x H 290 x 200 x 370 mm
Weight incl. cables 11.5 kg
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Technical Specification MSA 400Ambient operating temperature range -10 C - +45 C
Input supply voltage 180 V - 264 V
Output supply voltage 8 V - 42 V (48 V)
Frequency range 45 Hz - 65 Hz
Fusion current max. 90 A
Power consumption max. 3500 W
Protection class IP 65
Display with background lighting LCD (graphic)
Language capacity 24
Capacity on memory card 256 kB
Number of records on memory card 450 with 256kB
Interface RS 232
Main cable 3 m
Fusion cables 3 m
Dimensions W x D x H 290 x 200 x 370 mm
Weight incl. cables 11.5 kg
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MSA RequirementsControl units
MSA 300 799.350.
MSA 350 799.350.MSA 400 799.350.
8-42 VAdaptors4 mm: 799.350.3404.7mm: 799.350.341
Ambient temp. range: -10C - +45CRec.service int.: once/year
Generator
Generator
ELGEF d 75 mm 2 KVAELGEF d 400 mm 4 KVA
Extension cablemax. 50 m
Cross sectionmin. 2.5 mm2
3 m180V-264V45 Hz-65 Hz
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GF I * 32mmN 15/4384
MNU MNU
7.15 21C
START
END
EXAMP1A1234567890Z
14:2025/05/1999
>U:?9.5VMSA400 D
ENTDWNUP LFT RGT
t:0000s
1
234
5
6
GF I * 32mmN 15/4383
31s 1.2kJ
STOP
MSA 300/350/400 Display - Operation
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MSA 200
...the manual
fusion unit...
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S
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MSA 250
Automatic
operation with fusion
data transfer by
barcode
Manual
operation by
manual data
input
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B h Fitti S t S t
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Branch Fitting System Saturn
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Bi li
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Big couplings
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Bi li
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Big couplings
- Design study based on a real working
coupling design was exhibited in the lastAquatec exhibition to clarify the real
market demand - Coupling d1200 mm
- Result was surprisingly good
- Current production method and invest-
ment as well as the necessary installation
tools are extremely expensive
=> Decision made: before production ofthe exhibited solution, GFW will invest
additional effort in development of
innovative alternatives
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Cost elements of pipeline systems
Material: pipe / fitting Maintenance costs
Excavation / reinstatement of the surface
Jointing technique Training expenses for installers
The cheapest material is notnecessarily the most favourable,taking into account total installedcosts !