Download - Composite Exploded , i

COMPOSITE EXPLODED VIEW , I

GROUP 301-

GROUP 19 GROUP 17

GROUP 109 /

‘+“.’ ____-----------

IGROUPS 14oT SHOWN: I

I41-SHORT BLOCK UNIVERSAL

43-SERVICE ENGINE I SPECIFICATION I

’ 42-MINIBLOCK UNIVERSAL

44-SERVICE ENGINE MODIFICATION

~_____________-- I

-I GRID A2

COMPOSITE EXPLODED VIEW

GRID A3 unvur Ld

This manual contains a complete listing of service replacement parts for Kohler 4KW Generator Sets with specification'series code 102. These use the Kohler Model K321 Engine. The manual includes the following main sections in the sequence listed.

1.

2.

3.

4.

5.

Composite Exploded Views: Shows the general reference group location of the main components of the generator set.

Specification Number Index: Listing of generator set spec numbers arranged in numerical sequence on each page. Group variation numbers are listed in the horizontal line to the right of each spec number.

Group Parts Lists: Indicates specific parts for each specification. Illustrations of parts are shown for each of the various parts groups. Illustrations are keyed to the parts numbers found in the parts group listings.

Accessory Parts List: The parts listed in this section are not installed but are shipped with the generator set. Accessories are shown in back of manual.

Gasket Set Listinq: Lists the part number of the gasket set required for complete overhaul of the unit plus a listing of the individual gaskets and seals which are included in the set. Gaskets and seals are also listed individually in the various parts groups.

1 NUMBER SIGNIFICANCE 1 There are various numbers which must be used in determining how to identify a part number. The

significance of each of these numbers is explained as follows:

SPECIFICATION NUMBER: The generator set specification number, which is found on the nameplate attached to the frame of the generator, indicates model variation or the combination of groups used to build that particular generator set. The spec number is, in effect, a coded number. The first three digits, which are the code designation for generator size and engine model, remain constant in this series while the remaining digits in the spec number are issued in numerical sequence. When the se- quential number reaches 99, the next number will be 100, for example: 10299 is followed by 102100-- note that the spec number goes from a 5 digit to a 6 digit number in the example.

GROUP NUMBER: The group consists of related parts needed to provide one or more related functions.

GROUP VARIATION NUMBER: There may be various groupings of parts designed to provide the same function, however, with minor differences. variation number.

Each of these differences necessitates the assignment of a group Example, dry air cleaner or oil bath air cleaner--both perform the same function,

however, use different parts.

PART NUMBER: The part number is the number by which an individual piece part of a generator set is identified and ordered.

IHOW TO FIND PART NUMBERS] Following is a step-by-step procedure to be used in identifying and ordering a specific part.

STEP 1:

STEP 2:

STEP 3:

STEP 4:

Item to be ordered: ARMATURE ASSEMBLY

Record the Generator Set specification number from the nameplate on the generator frame. (Sample: 10242A)

Turn to the composite views to determine the group in which the armature assembly is located. The armature assembly is in Group 201 - Generator and Mounting.

In the Specification Number Index, find specification 10242A in the left-hand vertical column. Under Group 201 - Generator and Mounting column, locate the variation number assigned to specification 10242A. The variation number is 55.

Turn to Parts Group 201 - Generator and Mounting. Note that the armatures are identified with Index Letter P--under this letfer locate Variation 55. Armature assembly A-252209 is assigned to this variation.

GRID A4

GENERATOR SET SPEC. NO. INDEX

Gasket Set on GRID Cl3

GRID A5

GRID A6

GENERATOR SET SPEC. NO. INDEX

GRID A7

1 SERIES 102

B3

II’

INDEX DESCRIPTION PART LTR. VARIATION NUMBER NUMBER QTY

A

Bl

B2

63

Cl

c2

Dl

D2

El

E2

Nut, wing 1,3,27,28,37,38,44,51

Cleaner, air - assembly (Includes A,Cl,Dl & El) 133

Cleaner, air 13

Cleaner, air - assembly (Includes O,P,Q & R) 15

Cover, cleaner 1,3,27,37,44

38,51

Cover, cleaner 28

Element, filter 1,3,27,37,38,51

44

Element, filter 28

Base, cleaner 1,3,44

28

38,51

Base, cleaner 27,37

X-276-7 1

A-235100 1

272461 1

A-230538 1

235102 1

237848 1

277142 1

235116 1

47 083 02 1

277138 1

235101 1

236638 1

237424 1

235123 1

:NDEX DESCRIPTION PART .TR. VARIATION NUMBER NUMBER QTY.

F

G

H

3

Kl

K2

K3

L

Ml

M2

Gasket, air horn 1,3,13,15,27,28,37, 38,44,51

Precleaner, element (May be used with filter element 235116)

Stud, cleaner l/4 - 20 x 4-718

27,37

Gasket, cleaner 27,37

Elbow, air cleaner 13

Elbow, air cleaner 15

Elbow, air cleaner (Includes nipple) 27,37

Ni;7pl;71/4 x l-118

Brace, air cleaner 15

Brace, air cleaner 27,37

Elbow, street 90" 27,37

Cup, air cleaner 15

Baffle, air cleaner 15

Fastener, oil cup 15

Body, upper 15

Seal, air cleaner 38,5i

Screw, hex. hd. ii10 - 32 x 5/16

1,3,28,38,44

275341

237421

235156

AC-1787

275259

235553

236229

X-226-2

235539

235339

X-211-6

231414

231415

231416

232561

237423

X-167-2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

3

1.1 GRID A8

SERIES 102

23 4

INDEX LTR.

DESCRIPTION VARIATION NUMBER

PART NUMBER

Al Baffle, head (Use 237520 after engine serial no. 31849991 27,37,61,62,79,136,164, 193 235049

Baffle, head 191,198,199,206,229,264 237678

A2 Baffle, head (Use 235049 prior to engine serial no. 3185000) (Use 237677 on engine spec suffix "C") 39,145 237520

Baffle, head 174,175,184,192 237677

B Baffle, cylinder (Use 236676 after engine serial no. 3184999) 27,37,39,61,62,79,130, 235054 206,264

Baffle, cylinder 145,164,174,175,184,191, 192,193,198,199,229 235054

C Housing, blower 27,145,174,192,206

37,175,264

39,184

235901

235934

236289

61,62,79,130,164,191,193, 198,199,229 235561

D Baffle, side air 27,61,164,192,199 236272

37,39,62,79,130,145,174, 235652 175,184,191,193,198,206, 229,264

E Scroll 61,62,79,193,198 236717

130,164,191,199 237475

229 47 416 01

F Baffle, air 61,62,79,130,164,191,193, 198,199,229 236390

Cover, scroll 61,62,193,198 275824

275827(Discont'd

130,164,191,199>229 237476

Bracket, scroll support 61,79,193,198 236718

Brace 229

Screen, air outlet 229

Switch 264

Nut (not shown) 264

41 120 02 1

47 162 06 1

41 099 04 1

41 100 02 1

BAFFLES AND

SHROUD 2

2.1-3.1 GRID A9

INDEX LTR.

DESCRIPTION PART VARIATION NUMBER NUMBER

Use stock of original part number before ordering replacement.

QTY

A Hose l/2 I.D. x 3/4 O.D. x 3-l/8

637 X-484-2

8

C

Dl

D2

Clamp, hose

6

Stud, valve cover 1,6,7

Cover, valve (Standard) 1

Cover, valve (Closed breather) 6,7

Gasket 1,6,7

Seal, breather 1,697

Filter 1,6,7

Baffle 1 ,6,7

Reed, breather 1,6,7

Plate, breather 1,6,7

Gasket 1,6,7

X-426-3

275220

275143

275839

275144 1

231032 1

235118 1

235117 1

235047 1

235631 1

235048 1

34 SERIES 102

f

/D

INDEX LTR.


PART NUMBER QTY.

E

Fl

F2

Use stock of original part number before orderinq replacement.

Pin, camshaft 10,19,24

Spacer, camshaft .005 10,19,24

Spacer, camshaft .OlO 10,19,24

Camshaft - assembly 10,19,24

Spring, actuating 10,19,24

Tappet 10,19,24

Rotator, exhaust valve 10,19

Retainer, exhaust valve 24

Spring, exhaust valve 10,19

24

Retainer, spring upper 10,19,24

Valve, exhaust (Stellite) (Use 237672 on engine spec suffix "D" & later) 10

Valve, exhaust (Stellite) 19,24

Valve, intake (Stellite) 10,19,24

Keeper, valve 10,19,24

Spring, intake valve 10,19

24

Rotator, intake valve 10,19

Retainer, intake valve 24

235193

275066

275067

47 010 06

47 089 01

D-235327

230020

230011

235168

235010

235011

235838

237672

235582

240013

235168

235010

230020

230011

1

A.R.

A.R.

1

4

3.2-4.1 GRID A10

SERIES 102

5

INDEX LTR.


PART NUMBER QTY


Al Carburetor - assembly 5,40,56,71,78,86

61

1

14

A2 Ca;;u;t;; - assembly , 2

B Gasket, carburetor 1,5,14,40,54,56,61,64, 71,73,78,86

C Bushing, reducer l/4 I.D. x 3/8 O.D.

54,73

Bushing, reducer 318 I.D. x 718 O.D.

56,71

Bushing, reducer l/4 I.D. x 3/4 O.D.

56,71

73

D Nuk6(;;)pper fuel line only) 3

A-236271

E-235501

47 053 13

47 053 15

B-237821

271030

X-202-30

X-202-28

X-202-7

A-105

220786

E Sleeve (Copper fuel line only) 56,71 220547

Fl Elbow (Copper fuel line use 231509)

1,5,14,40,56,61,71,78 x-391-1

F2 Elbow 54 x-274-9

64,73 X-211-8

NDEX TR.


PART NUMBER QTY.

Elbow 54

Elbow 56,71

86

Elbow 73

Bracket, regulator 54,56,64,71,73

Regulator 54,56,64,71,73

Hose, flexible 8-l/2 54

Hose, flexible 11 73

Hose, flexible 12-l/4 56,71

Fitting, hose (Swivel) 54,73

Fitting, hose 73

Connector 54,73

Connector 56

71

237813

x-447-5

x-447-10

x-215-5

231471

B-230695

x-409-5

X-651-10

235171

X-653-l

X-652-l

X-296-2

231509

231509

1

1

1

1

1

1

1

1

1

1

1

1

2

3

Adapter, carburetor - assem. (Includes V & W) 56,71 A-237412(Discont'd)l

CARBURETOR S 5.1 GRID Al 1

C’ SERIES 102

CARBURETOR


N

Z

Choke, automatic 5,56

40,61,71,78 86

Linkage, choke 5,40,56,61,71,78,86

Gasket, choke 5,40,56,61,71,78,86

Coupling l/8 56,71

Gasket 56,71

Pipe l/8 x 3/4 56,71

Pipe 3/8 x 2 64

Pipe l/4 x 718 73

Valve, needle 56,71

Line, idle 14-13/16 copper 56,71

Valve, adapter 56,71

Venturi 56,71

Clamp, hose 54

Screw, sltd. hd. 5/16 - 18 x 1

1,5,14,40,54,56,64,71> 73,78,86

Screw, hex. hd. l/4 - 20 x l-114

54,56,64,71,73

Solenoid 86

230426

238095 4717501

235466

240285

X-216-24

270550

X-217-6

X-204-6

X-220-5

221282

A-237389

270662

237411

X-426-3

x-770-1

X-776-l

47 462 02

1

1

1

1

2

1

1

1

2

1

1

1

1

2

2

1

1

INDEX DESCRIPTION PART .TR. VARIATION NUMBER NUMBER QTY.


ALLincludes variations1,5,14,40,56,61,71,78 and 500.

Carburetor - assembly 5,40,56,71,78

61

Carburetor - assembly 14,500

Screw, bowl retainer 5,14,40,56,71,78,500

61

Bowl 1,5,14,40,56,71,78,500

61

Float with lever ALL

Pin ALL

Gasket, bowl ALL

A-236271

E-235501

47 053 15

235447

200420

235448

200418

200408

200376

200375

Al

1

1

1

1

1

1

1

1

1

1

CARBURETOR S 5.2 GRID Al2

SERIES 102

5 NDEX DESCRIPTION PART TR. VARIATION NUMBER NUMBER QTY.


INDEX DESCRIPTION PART LTR. VARIATION NUMBER NUMBER

G Needle and seat 5,14,40,56,61,71,78 231555

H Spring, main fuel adjusting needle

ALL 200383

J Needle, main fuel adjusting 1,5,40,56,71,78 235415

61 200442

500 47 103 01

Needle, main fuel adjusting (Use 47 103 01 after engine serial no. 5125237) 14 237489

K Spring, idle fuel adjusting needle ALL 200380

L Needle idle fuel adjusting 1,5,40,56,61,71,78 235006

14,500 275231

M Gasket, anti-splash ALL 200439

N Repair kit (Includes bowl nut gasket, bowl ring gasket, bowl baffle gasket, needle and seat with gasket, float pin & carburetor gasket)

ALL 231555

l ooooooooooooe

5 CARBURETOR

A

B

C

0

E

F

G

H

J

K

L

Y

N

3

Carburetor - assembly 54,64,73

Venturi 54,64,73

Screw, Venturi set 54,64,73

Washer, split 54,64,73

Screw, idle stop 54,64,73

Spring, idle stop 54,64,73

Arm, cast 54,64,73

Screw, throttle lever 54,64,73

Lever, throttle 54,64,73

Seal, felt

54,64,73

Sp;;nz; ;;le adjustment 9 >

Screw, idle adjustment 54,64,73

B-23782 1 1

236666

X-60-l(Discont'd) l

X-18-2 1

236554 1

234208 1

236670 1

x-51-14 1

275228 1

236669(Discont'd)l

234208 1

234206 1

Nut, load adjustment lock 54,64,73 236553 1

Screw, load adjustment 54,64,73 236552 1

l ooooooooooooo

@'F CARBURETOR S

[NDEX DESCRIPTION PART .TR. VARIATION NUMBER NUMBER QTY.

1 Carburetor - assembly 501 B-237821 1

3 Venturi 501 236666 1

CONTINUED ON GRID Bl

5.3 GRID Al3

INDEX LTR.


PART NUMBER QTY

D Spring, idle adjustment 501

E Screw, idle adjustment 501

F Nut, load adjustment lock 501

G Screw, load adjustment 501

H Spring, throttle lever adjusting screw

1,501

J Screw, throttle lever adjusting

1,501

57 SERIES

4

236669(Discont'd)l

234208 1

234206 1

236553 1

236552 1

232555 1

232556(Discont'd)l

u /M

INDEX LTR.

DESCRIPTION PART VARIATION NUMBER NUMBER

)Use stock of original part number)

QTv

Ibefore orderins replacement. J f When replacing cylinder block on Dynamic Balanced engines with serial no. 4110021 and earlier,

required due to change in boss height. InstaZZation Instructions are included in the kit.

Gasket, camshaft cover ALL 235025 1

Cover, camshaft ALL 235026 1

Bearing, needle ALL 234866 1

Shaft, governor ALL 235125-S 1

Plug, expansion ALL X-230-11 1

NDEX TR.


PART NUMBER QTY.

\IDEX TR.


PART NUMBER QTY.

Bearing, rear ball ALL

Plug, pipe 175,248

175,248

Seal, rear oil 175,222,240,248,249,278

Insert, exhaust valve (fW)used after spec suffix

ALL

Insert, intake & exhaust valve (Use exhaust valve insert 230170 on spec suffix "A") ALL

Block, cylinder - assembly 175

Block, cylinder - assembly (Iyczudes C,D,E,J,K,M & N)

235376 1

x-75-31 1

x-75-17 1

x-379-9 1

230170 1

230265 2

B-237347 1

B-237845 1

Block, cylinder - assembly 240,249 B-237857 1

Block, cylinder - assembly (Includes C,D,E,K,M & N) 248,278 B-237835 1

5.4-7.1 GRlDA14

INDEX LTR.


PART NUMBER QTY.

M Guide ALL

N Shaft, stub ALL

0 Gasket, bearing plate .OlO ALL

P Gasket, bearing plate ALL

Q Bearing, front ball ALL

R Plate, bearing ALL

Seal, front oil ALL

235007-S 2

236559 2

235070 A.R

235757 1

235376 1

45 156 03 1

X-271-30 1

SERIES 102

zw

L @oQ@/D C

INDEX DESCRIPTION LTR. VARIATION NUMBER

PART NUMBER QTY

A Crankshaft 53,79 45 014 09 1

B Gear - assembly (Includes E)(Order spacer kit no. 47 755 01 when replacement spacers are required) 53 47 042 01 2

Ki:; spacer (Includes D) 47 755 01

0 Retainer 53 X-269-34 i

E Bearing, needle 53 236506 i

UDEX TR.


PART NUMBER QTY.


Screw, hex. hd. 3/S - 16 x 2-l/2 (Use variation no. 27 after engine serial no. 3184999)

7,12,61,69,85,97

Screw, hex. hd. 3/S - 16 x l-3/4 (Use variation no. 7 orior to engine serial no: 3185000)

27,45,46,55,57,70

Screw, hex. hd. 3/S - 16 x l-1/2 (Use variation no. 7 prior to engine serial no. 3185000)

27,45,57,70

Screw, hex. hd. 3/8 - 16 x l-1/2

46,55

Screw, hex. hd. 318 - 16 x 2-5/8 85,97

Washer 7,12,27,45,46,55,57,61, 69,70,85,97

Head, cylinder (Use 237560 after engine serial no. 3184999) 7

Head, cylinder (Use 237828 after engine serial no. 3184999)

12

235175

270721

270158

270158

275196

2 JO889

237831

237830

A.R.

10

(cl-CONTINUED NEXT PAGE)

7.2-8.1-9.1 GRID 61

SERIES 102

INDEX LTR.


PART NUMBER QT’

(Cl-CONTINUED)

Head, cylinder 61,85,97 237671

69 237715

c2 Head, cylinder (Use 237670 on engine spec suffix "Cl') 27,46 237828

Head, cylinder (Use 237714 on engine spec suffix "D" & later) 45 237560

Head, cylinder 55,57 237670

70 237714

Gasket. cylinder head 7,12;27;45,46,55,57,61, 69,70,85,97 237658

Strap, lifting 7,12,27,45,46,55,57,61, 69,70,85,97 47 445 01

Stud 46,55,97 237522

Spacer 13/32 I.D. x 5/8 O.D. x 23/32 46,55 x-400-71


I1 Dipstick 2-l/4" blade 1 A-235092 1

42 Dipstick 4-3/B" blade 28 237013 1

43 Dig;tick 14-l/2" blade 237052 1

14 Dipstick 2-61/64" blade 43 237552 1

31 Tube, oil fill l-13/16" 28,43 237012 1

32 Tube, oil fill g-11/32" 30 236964 1

I Gasket 30 237064 1

IDEX 'R.


PART NUMBER OTY.

1 Muffler 96,98 237485 1

2 Muffler 97,99,600 275679 1

Pipe 1 I.P. x 9 28 X-218-5 1

Pipe 28

I.P. x 4-l/2 X-218-10 1

Pipe 1 1-P. x 3 99 41 136 02 1

Pipe, exhaust 23,24,96,98 237129 1

:2 Pipe, exhaust 96,98 237603 1

9.2-10.1-12.1 GRID 82

SERIES 102

EXHAUST

P 4

INDEX LTR.


PART NUMBER OTY

G

H

Jl

52

53

Pipe, exhaust 96,98

Pipe, exhaust 97,600

Elbow, exhaust 2,28,31

Gasket, exhaust 2,28,31

Nut, lock 23,24,96,97,98

600

Clamp, muffler 96,98

Elbow, street 28

Bracket, muffler mounting 96,98

Bracket, muffler 96,98

Bracket, muffler mounting 98

237608 1

235194 1

235166 1

235122 1

AC-1536 1

238807 1

237548 3

x-215-15 1

237609(Discont'd)l

237642(Discont'd)l

VDEX TR.


PART NUMBER QTY.


Flywheel 1,13,102,132 A-235908 1

18,131,150 A-235978 1

58,82 A-236252 1

Support, rotor 58,82 236593 1

Rotor 58,82 277227 1

Key ALL

Shaft, front drive 18

131

150

:1 Screen, grass 1

:2 Screen, grass 13

X-286-17 1

235226 1

237506(Discont'd)l

235377 1

235208 1

47 162 02 1

/

62

FLYWHEEL 13 12.2-13.1 GRID B3

SERIES 102

INDEX LTR.


PART NUMBER QTY

F3 Screen, grass 18,131 235052 1

150 237029 1

F4 Screen, grass 132 236688 1

Gl Pulley, electric start (Single groove) 1,18,131 235207 1

62 Pulley, rope start 82 235752 1

H Rope ALL A-230099 1

J Nut, lock 5/8 - 18 ALL x-119-14 1

E2

NDEX TR.


PART NUMBER QTY.


Slp;ve (Copper fuel line only) 220547

Nut (Copper fuel line only) 18 220786

Line, fuel (Pump to carb.) 5 rubber (Copper fuel line- 235097)

18,20,25,28,32,38,48,66 X-810-1

Line, fuel (Pump to carb.) 5-l/2 rubber

30,41 X-386-25

Li;ti, fuel (Steel) 47 516 01

Cl amp, hose (W&g ;;e;,l ;F3;n$)41

666’ ’ ’ ’ ’ ’ ’ x-309-14

Elbow, street l/8 x 90" 18,20,25,28,41 x-211-10

Elbow, street l/8 x 45' 38 X-274-4

Elbow 900 18,44 x-447-10

Elbow 90" 20,25,28,41 A-822

Elbow, street l/8 x 90' 30,44,66 X-555-2

Elbow, street 44 x-774-1

Filter, fuel - assembly (Includes G thru M)

18,20,25,28,30,38,41,44,66 A-210101

Top, filter 18,20,25,28,30,38,41,44,66 210478

Valve, needle 18,20,25,28,30,38,41,44,66 A-210480

Screen, filter 18,20,25,28,30,38,41,44,66 210479

Gasket, filter 18,20,25,28,30,38,41,44,66 210468

Bowl, glass 18,20,25,28,30,38,41,44,66 210467

Bail 18,20,25,28,30,38,41,44,66 A-210477

Pump, fuel (without prime lever)

18,20,25,30,32,38,41,44,66 A-235845

48 47 393 20

Pump, fuel (with prime lever) 28 A-235807

1

1

1

1

1

2

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

13.2-14.1 GRID B4

14 FUEL PUMP

/N’

N2' /E5

D Th /p

D

E4

INDEX LTR.


PART NUMBER

0 Elbow, hose 900 (l/4" I.D. hose) 18,20,25,28,30,32,38,41,48, 66 x-391-1 A.F

Elbow, hose 90° (3/16" I.D. hose) (Use X-391-1 prior to engine serial no. 5155716)

32,48;66 x-391-11

P Gasket, fuel pump pad ~;1~~2~~25,28,30.32,38,41,

I 9 47 041 04

Q Cover, pump pad 4 240282

R Nipple l/8 x 2-l/2 20,38,41 167196

66 47 136 02

S Repair kit (Use only with pumps having letter "B" stamped on body)(Includes diaphragm, diaphragm spring, valve assembly, valve gasket and pulsator diaphragm)

18,20,25,28,30,32,38,41,44 230675

_TR. VARIATION NUMBER NUMBER OTY.

Dl

D2

El

E2


Briiket, upper tank

Bracket, lower tank 44

Valve, fuel (Use 47 462 01 after engine serial no. 5155715)

44

Tank, fuel 1.5 gallon (Includes cap) 44

Tank, fuel 7.5 gallon (Includes cap) 99

Strap (Includes 1 screw X-5-26 ,and 1 nut X-101-8)

44

Strap 99

Spacer 44

45 217 10 1

47 217 11 1

220764

235164

288831

237639

288832

X-400-89

1

2

Q F’

FUEL TANK 15

14.2-15.1 GRID85

15 FUEL TANK

E2' P2

SERIES 102

INDEX DESCRIPTION PART _TR. VARIATION NUMBER NUMBER I

INDEX DESCRIPTION PART LTR. VARIATION NUMBER NUMBER CITY

Gl

G2

Line, fuel 20 44

Line, fuel 41 99

Clamp, hose 44

Clip 99

Webbing, tank 99

Elbow 90' 99

Gauge, fuel tank 99

Tank, support 99

Cap, tank 44

X-788-l 1

265484 1

X-426-8 2

286533 1

x-295-4 2

x-447-10 1

234111 1

288635 1

236655 1

QTY.

A

B

C

Dl

D2


Lever, governor (Includes 1 screw X-776-1, 1 washer X-25-72 & 1 nut X-81-1)

5,37 A-237653 1

Spring, governor 5,37 1

Bracket, speed control 5,37 235086 1

Spacer 5,37 45 112 01 1

Spacer (Use only on engines after serial no. 3173783)

5,37 X-400&80 1

Bushing 5,37 235476 1

Pin, governor stop 5,37 231355 1

Shaft, governor cross 5,37 237455 1

Retainer, rod 5,37 235278 1

Rod, ball joint 5,37

Ball, joint 5,37

235277 1

237130 2

&/D’

GOVERNOR

17

15.2-17.1 GRID 66


L Bracket, adjusting screw 5,37 235084 1

M Washer, tension 5,37 275690

N Damper, spring 37 45 263 01 1

0 Rod, throttle 5,37 235078 1

P Washer, thrust (Use with nylon gear)(Use X-25-67 with steel gear)

5,37 237022 1

Q Gear, governor A-236294-S 1

R Screw, shoulder #lO -, 24 x l/2

5,37 235477

/K % /

[NDEX .TR.


PART NUMBER QTY.

4

B

C

D

El


SERIES 102

1218

Stator, mangeto - assembly (Includes B,C,F & G) 27,35,70,84 A-235741

Kit, coil clip 27,35,70,84 237919

Coil 27,35,70,84

Condenser 27,35,?0,84

Clip 27,35,70,84

238059

47 147 01

275303

Clip l/2 wide 27,35,70,84 275183

Clip 7/16 wide 27,35,70,84

Screw 27,35,70,84

Cable, hi-tension 27,35,70,84

Cover, breaker 27,35-,70,84

X-728-l

234423

234424

A-220136

Plug, spark 27,35,70 235040-S

84 235041-S

Boot, spark plug 27,35,70,84 220791

Rod, breaker 27,35,70,84

Breaker 27,35,70,84

Gasket, cover 27,35,70,84

Lead, low tension

X-489-7

47 150 01

220174

Use 14 gauge leads for all low tension circuit wiring except use 6 gauge wherever battery current is present and 10 gauge from ammeter to .generator or to start switch. Low tension leads are available only in "multiple-use" kit form. Each kit includes an assortment of ter- minals plus a length of wire which is cut to match the length of the lead being replaced. The available low tension lead kits are:

1

1

1

1

1

1

1

1

1

1

1

1

1

1.

1

1

17.2-18.1 GRID 87

?W? SERIES 102

INDEX LTR.


PART NUMBER OTY

A Plate, switch instruction 50 220725

B Switch, ignition 50 234690

INDEX LTR.


PART NUMBER ClTV

Al

A2

Bl

82

Hl

HZ


Gasket, pan 1,4,25,28,42

Gasket, pan 33,34,35

Pan, oil (Side drain) 1,4,25,28,42

Pan, oil (Side drain) 33,34,35

Cap, pipe 3/4 4,35

Ni;p;; ii4 x Z-3/16 , ,

Nipple 314 x 2-l/2 28,34,42

Plug, drain 3/4 sq. hd. 1,25,28,33,34

235057 1

235353 1

235115 1

237462 1

X-268-l 1

X-206-10 1

X-206-4 1

X-75-6 7

Elbow 25,28,34,42 X-215-2

Bushing (Use after generator set serial no. 440032)

33 X-202-23

Bushing 34,42

Valve (Use after generator set serial no. 440032)

33

Valve 34,42

Elbow, oil drain (Use prior to generator set serial no. 440033) 33

X-202-23

238123

X-256-l

SA-472

OIL PAN

19.1-21.1 GRID BB

SERIES 102

22zz3

-D


PART NUMBER QTY

A Rod, connecting 7,B

Rod, connecting .OlO U.S.

B Piston - assembly (Std.) (Includes pin & retainers) 738

Piston - assembly (.003) (Includes pin & retainers)

Piston - assembly (.OlO) (Includes pin & retainers)



C Retainer 7,a

A-237344

A-237344-10

47 074 06

47 074 07

A-237403

47 074 09

A-237405

235004

D Ring set - Std. & .003 (Svc.) 7,a 236763

Ring set - .OlO (Service) 236764

Ring set - .020 (Service) 236765

Ring set - .030 (Service) 236766

INDEX LTR.


PART NUMBER OTY.

A


Starter, recoil - assembly (Includes C thru R) 1

Starter, recoil - assembly (Includes C thru R)

7

Cup 1 >7

Screw, hex. hd.

"'Y,, 32 x =I8

Washer _._ 1 ,7

Washer 1 ,7

Retainer 1,7

Spring, retainer 137

Brake 1 ,J

Washer, thrust 1>7

47 165 01

47 755 03

235685

231691

231690

231693 1

231699 1

232525 1

231689 1

231692 1

RETRACTABLE

STARTER

22.1-23-l GRID B9

SERIES 102

INDEX LTR.


PART NUMBER QTY

K Dogs 1>7 231695 3

L Handle I,7 234452 1

M Rope #6 - 66' 1.7 231686 1

N Pulley 197 231697 1

0 Sheave 137 231685 1

P Screw 1>7 231683 4

Q Spring, recoil 1>7 231705 1

R

7 47 165 01 1

INDEX LTR.


PART NUMBER OTY

A Cutout, hi-temperature 1 230989 1

INDEX LTR.


PART NUMBER QTY


A Short Block - assembly 1 B-237536 1

2 B-237845 1

3 B-237844 1

4 B-237845 1

B Block, cylinder - assembly 1 B-237347 1

SHORT BLOCK 41

NDEX TR.


PART NUMBER QTY.

(B-CONTINUED)

Block, cylinder - assembly , L B-237845

3

4

B-237835

B-237857

Crankshaft ALL 45 014 09

Plate, bearing ALL 45 156 03

Rod, connecting - assem. ( S~dli)

A-237344

Piston - assembly (Std.) ALL 47 074 06

Ring set (Std.) ALL 236763

Bearing, ball ALL 235376

Seal, rear oil ALL x-379-9

Seal, front oil ALL X-271-30

23.2-31.1-41.1 GRID BlO


PART NUMBER QTY.

A

'AUTION: Balance gears and related spacers are not 'urnished with miniblocks--transfer these from engine being replaced if equipped with Dynamic Balance. When replacing Dynamic Balanced engines with serial no. 4110021 and earlier, order and install spacer kit no. 47 755 Ol-- this is required due to change in boss height. Installation Instructions are included in the kit.


Miniblock - assembly 1 0-237347

2 A-237835

3 A-237857

NDEX TR.


PART NUMBER QTY.

J Block, cylinder - a 1

2

3

C Rod, corm.-assem. ( ALL

.ssembly B-237347 1

B-237835 1

B-237857 1

Std.) A-237344 1

D Piston - assembly (Std.) ALL 47 074 06 1

E Ri;riLset (Std.) 236763 1

F Bearing, ball ALL 235376 1

42.1 GRID Bll

Service Engines are selected on the basis of their ability to be adapted to a specific application. Certain applications will require one or more modifications. Modifications listed in this Group may be required in addition to those listed in Group 44 - Service Engine Modifications.

Service Engines have 7-3/4" and 5-5/8" bolt circles. All have 3-l/2" bore and 3-l/4" stroke.

VARIATION NUMBER

PARTS GROUPS

AIR INTAKE

BAFFLES AND SHROUD

CAMSHAFT AND VALVES

CARBURETOR

CRANKCASE

CRANKSHAFT

CYLINDER HEAD

DIPSTICK

EXHAUST

FLYWHEEL

FUEL PUMP

FUEL TANK

GOVERNOR

IGNITION

INSTRUMENT PANEL

OIL PAN

PISTON & ROD

RETRACTABLE STARTER

HIGH TEMPERATURE CUTOUT

DESCRIPTION

PA-60144-D* (Replaced by PA-60241-D) SERVICE ENGINE: Generator Set PA-60204-D* SERVICE ENGINE: Generator Set PA-60241-D" SERVICE ENGINE: Generator Set

PARTS GROUPS, APPLICATION AND MODIFICATION FEATURES

DESCRIPTION, FEATURES AND SPECIAL INSTRUCTIONS

Dry type air cleaner furnished. Transfer or order other types only when necessary to retain for application involved.

High clearance type furnished. Air vat scroll and cover furnished on Variations 1 & 3. Transfer or order other types only when necessary to retain for application involved. See Group 44 - Service Engine Modifications for Air-Vat Cooling.

ACR Camshaft, Stellite Valves with Rotators.

Side draft gasoline carburetor furnished. Transfer automatic choke and/or other components as required. See Group 44 - Service Engine Modifications for LP natural and combination gas/gasoline systems.

Features previously described.

Standard Generator Set crankshaft furnished. Balance gears in Variation 2.

Standard gasoline head furnished.

Flange type furnished.

Exhaust elbow furnished. Transfer or order other types only when necessary to retain for application involved.

Provisions for front drive shaft or retractable starter drive cup-screen on Variation 2. Air Vat Cooling flywheel on Variations 1 & 3.

Mechanical fuel pump furnished.

Not furnished: See Group 44 - Service Engine Modifications.

Constant speed furnished: Governor set for 1800 RPM operation. For 1500 RPM operation adjust the governor speed adjusting nuts.

Flywheel magneto type furnished.

Not furnished. Transfer from original engine or order and install parts as called for in original spec. See Group 19.

Oil drain on side opposite carburetor. Two quart capacity on Variation 2. Variations 1 & 3 have l-3/4 quart capacity pan. Two quart capacity oil pan can be reversed if oil drain required on carburetor side.

Standard for 3-l/2" x 3-l/4" bore and stroke.

Not furnished: See Group 44 - Service Engine Modifications can be converted to retractable start with kit described in Group 44.

Not furnished. Transfer from original engine or order and install cutout, part number 230989.

*Modifications may be required on these engines. Check Group 44 of the Spec No. Index. Also check Parts Groups, application and modification instructions in this group.

43.1 GRID 812

SERIES 102

44

J

To determine modifications needed to make the designated Service Engine compatible to the original engine, check original specification and locate the variation number assigned under Group 44 - Service Engine Modifications. Engines.

These modifications are in addition to those explained in Group 43 - Service

Use the following chart and find the Index Letter(s) applicable to the Service Engine modification number. (Example: Original engine specification calls for Service Engine modification variation 43. Variation 43 calls for Index Letter D. Index Letter D is for Gas Fuel System).

APPLICABLE VARIATION INDEX NUMBER LETTER(S)

43 D

44 A

45 B,C

46 A,D

47 C

INDEX LETTER DESCRIPTION INSTRUCTIONS

A AIR VAC COOLING

Transfer components, including flywheel, from original engine or order and install Kit #237689.

B SIDE MOUNT Transfer from original engine or order and install FUEL TANK Kit #237690.

C RETRACTABLE Transfer blower housing, starter and cup from original STARTER engine or order and install Kit #237749.

D GAS FUEL Transfer from original engine or order and install SYSTEM LP/Natural Gas Kit #237703 or combination Gas/Gasoline

Kit #237704.

44.1 GRID 813

INDEX LTR.


PART NUMBER

A

B

Cl

C2

D

El

E2

Fl

F2

Stud, generator mounting 1,3,10 230349

Damper, vibro (Engine end) 40 duro

1,3,10 244613

Damper, vibro (Generator end) 60 buro

7,3,70

Skid 193

Skid 77,22

18,20

19

Frame, carrying 10

Bracket, mounting (L.H.) 16,17,78,19,20,22

Bracket, mounting (R.H.) 76,77,18,79,20,22

Support, engine 16

Support, generator 76

Strap, ground 1,3,10,16,17,18,19,20~22

Terminal, grounding 7,3,10,16,17,18,19,20,22

245038

275304

237500

237632

237963

236793

237464

237465

237466

237467

245297

x-377-11

Spacer, rolled (Generator end) 16,17,18,19,20,22 X-400-82


(J-CONTINUED)

SERIES 102

Spacer (Engine end) 76,77,18,79,20,22

: Tee, rubber 16,17,18,19,20,22

cup, rubber 76,17,78,19,20,22

Spring 16,17,18,19,20,22

X-400-84

237451

237452

237463

SKID & MOUNTING 104 109.1 GRID 614

SERIES 102

:NDEX .TR.


PART NUMBER QTY.

Screw, hex. hd. 114 - 20 x s/a 59 X-465-Z

Clip 50,59,67,78,79,86,88,92, 96,97,98,99 x-428-i 2

Frame, generator - assembly (Includes M,N & 0) 50,59 'A-252217(Discont'd) 1

67,71,78,79,86 A_237468(Discont'd) 1

91,94,104 A_252264(Discont'd) 1

Frame, generator - assembly (Includes M & 0) 55,61,90 A-252207 1

Frame, generator - assembly (Includes M,N & 0) 65,76,77,83 A-252248 1

70 A_252254(Discont'd)l

88,92,96,97,98,99 B-237794 1 INDEX LTR.


PART NUMBER OTI

Coil, field 5D,59 A-242390 4

Use stock of original part number before ordering replacement. 55,61,67,71,78,79,86,88,

90,92,96,97,98,99 A-242014 4 A

B

Key, woodruff #15 50,59,71,91 x-45-3 65,76,77,83 A-242449 4

70,91,94,104 A-242779(Discont'd)4 Bolt, thru 50,55,59,61,65,67,71,76, 77,78,79,83,86,88,90,92, 96,97,98,99 242196

242786(Discont'd) Bolt, thru

70,91,94,104

Fan, generator ALL 242281

242298

242299

252273

242365

242753

252164

x-377-11

Shim, brush ring ALL

ALL

Adapter, generator ALL

Cover, generator 50,55,59,61,65,67,71,76, 77,78,79,83,86,88,90,92, 96,97,98,99

70,91,94,104

Guard, generator 55,61,65,67,70,71,76,77, 83,88,90,91,92,94,96,97, 98,99,104

G

H Terminal, grounding 59,67,70,78,79,86,91,104

GENERATOR &

MOUNTING 201 201.1 GRID Cl

SERIES 102

201 GENERATOR

& MOUNTING

-_

_-- - -_

CC \

’ : /I 1

I I “(si

___..,/OyAN ’ /’

A A 2/@ ‘/

_ _r/ _ s - -,- 4

- - - -=_

_---

\ \ \ \

\ \ I

\ -\.

uI’/--., II

\ . . -_ . ----- ‘,

---_ -- ---- _---


NDEX DESCRIPTION TR. VARIATION NUMBER

(S-CONTINUED)

PART NUMBER QTY.

N Baffle, air 50,59,65,67,70,71,76,77, 78,79,83,86,88,91,92,94, 96,97,98,99,104 242294 1

61,65,76,78,79,86,90,92, 98

96

97

Bracket, end - assembly (Includes U & W)

70,91,94,104

A-242083 1

B-242084 1

A-237990(Discont'd)l

A-252211 1

0 Pole, field 50,55,59,61,65,67,71,76, 77,78,79,83,86,88,90,92, 96,97,98,99 A-242391 4

70,91,94,104 A-242778 4

P Armature - assembly (Includes Q & R)

50,55,59,67,71,83,88,96,99 A-252209 1

Anti-flicker 50,55,59,61,65.67,71,76, 77,78,79,83,86,88,90,92, 96,97,98,99

A-252308 1

A-252260(Discont'd)l

A-252260 1

A-252272 . 1

E_252253(Discont'd)l

X-758-l 1

242860-S 1

242160-S 1

26723; 1

A-242084

61,65,78,92

76,79,86,90,98

77

97

Armature - assembly (Includes Q & R)

70,91,94,104

Q Bearing, ball ALL

R Ring, collector 50,55,59,67,71,77,83, 88,96,97,99

61,65,76,78,79,86,90,92, 98

70,91,94,104

S Bracket, end - assembly (Includes T,U,V & W)

233773 1

Bracket, end 50,55,59,61,65,67,71,76, 77,78,79,83,86,88,90,92, 96,97,98,99

70,91,94,104

Rectifier 50,55,59,61,65,67,71,76, 77,78,79,83,86,88,90,92, 96,97,98,99

242830

242749

283741 1

Ring, brush - assembly (Includes X thru DD2)

50,55,59,67,71,77,83,88, 99 C-242086 1

Ring, brush - assembly (Includes X thru D22)

61,65,76,78,79,86,90,92, 98 B-242087 1

50,55,59,67,71,77;83, 88,99

(W-CONTINUED NEXT PAGE)

201.2 GRID C2

INDEX DESCRIPTION P.ART LTR. VARIATION NUMBER NUMBER QTV

(W-CONTINUED)

X

Y

Zl

22

AA1

AA2

BB

cc

DDl

DD2

Ring, brush - assembly (Includes X thru 002) 70,91,94,104

96,97

Washer, resistor centering (l/2 I.D. resistor) ALL

Resistor, 4 ohm 50,55,59,61,65,67,71,76, 77,78,79,83,86,88,90,92, 96,97,98,99

Resistor, 3 ohm 70,91,94,104

Brush AC 50,55,59,67,71,77,83,88, 96,97,99

61,65,76,78,79,86,90, 92,98

70,91,94,104

Brush DC 50,55,59,61,65,67,71,76, 77,78,79,83,86,88,90;92; 96,97,98,99

70,91,94,104

Spring, brush 50,55,59,61,65,67,71,76, 77,78,79,83,86,88,90,92, 98,99

Spring, brush 70,91,94,104

Stud, resistor ALL

Nut, resistor ALL

B-252210

C-242086

X-364-2

242088

242698

242189 4

242189

266822

242230

266821

4

4

242191 A.R.

266803 a

242663 1

242840 1

Capacitor, 1OOV. D.C. 50,55,59,61,65,67,71,76,77, 78,79,83,86,88,90,92,96,97, 9a,99 232413

70,91,94,104 232411

Capacitor, 240V. A.C. (R.H.) 50,55,59,61,65,6!,71,76, 77,78,79,83,86,88,90,92, 96,97,98,99 232414

Capacitor, 240V. A.C. (L.H.) 61,65,70,76,78,79,86.90. 91,92,94,98,104 232416

1

A.R.

VDEX DESCRIPTION PART TR. VARIATION NUMBER NUMBER OTY.


Mount, vibro 64,71,110

73,76,86

Bracket, exhaust pipe 90,94,97,98

I Bracket, controller R.H. 56

? Bracket, controller L.H. 56

3 Bracket, controller R.H. 64,70,71,110

I Bracket, controller L.H. 64,70,71,110

i Bracket, controller R.H. 73,76

Bracket, controller L.H. 73,76

Bracket, controller R.H. 75

223022 4

243833 4

237656 1

246911 1

246912 1

245481 1

245482 1

248661(Discont'd)l

248662(Discont'd)l

248718(Discont'd)l

201.3-301.1 GRID c3

SERIES 102

CONTROLLER


i PART NUMBER QTY

C8

c9

Cl0

Cl1

Cl2

Cl3

Cl4

D

E

F

Gl*

G2*

Bracket, controller L.H. 75 248719(Discont'd)l

Bracket, controller R.H. 83,90,94,97,98 248366 1

Bracket, controller L.H. 83,90,94,97,98 248367 1

Bracket, controller R.H. 86 245383 1

Bracket, controller L.H. 86 245384 1

Bracket, receptacle box R.H. 103 233783 1

Bracket, receptacle box L.H. 103 233784 1

Switch, rockette (See Optional Accessories-- Grid A6) 94,97 237652 1

Enclosure, circuit breaker 94,97 248857(Discont'd)'l

Breaker, circuit 94,97 248859

Controller - assembly 56 A-248372 1

Controller - assembly 64,110 C-245483 1


Controller - assembly 71 C-248670(Discont'd)l

DEX 'R.


PART NUMBER QTY.

Co,ntroller - assembly 73 A-248934 1


Controller - assembly 75 A_248721(Discont'd)l

Controller - assembly 83,90,94,97 A-248372 1

98 A-248895 1

Controller - assembly 86 C_245976(Discont'd) 1

Box, receptacle - assembly 100 A_233782(Discont'd) 1

103 A-233799 1

Grommet 56,64,70,71,73,75,76, 83,90,94,97,110 243488 A.R.

(Al-CONTINUED NEXT PAGE)

*For components furnished with the assembly, check items HI thm EE as listed for the variation number invotved.

301.2 GRID c4

SERIES 102

301


PART NUMBER QT’

(Hl-CONTINUED) 76,83,90,94,97 X-284-7 A.R

83,90,94,97 X-284-13

86 X-284-10

86 200705 2

86 X-284-3 1

86 X-284-4 1

100,103 D-1128 1

H2 Grommet 56,64,70,71,83,86,90,94, 97,110 243035 A.R.

NDEX TR.


PART NUMBER OTY.

11

12

13

14

15

Bracket, resistor mounting 56,64,70,71,83,90,94,97, 98,110 X-363-l A.R.

56,70,83,90,94,97,98 X-363-2 1

Bracket, cover mounting 56,64,70,71,100,103,110 265348 4

Bracket, transformer mounting 71 243796(Discont'd)l

Bracket, rectifier mounting 75 265320 1

Bracket, switch 83,90,94,97,98 248375 1

*For components fumished with the assembly, check items HI thru EE a8 Zisted for the variation number involved.

301.3 GRID C5

SERIES 102


56 Bracket, resistor mounting 86

57 Bracket, terminal 86

58 Bracket, terminal block 86

Kl Washer, resistor centering (3/4 I.D. resistor) 55,64,70,83,90,94,97>8 98,110

Washer, resistor centering (l/Z I.D. resistor) 56,70,83,90,94,97,98

K2

Washer, resistor centering (1:{3:6I.D. resistor)

,

Washer, insulated

64,71,110

Ll Strip, terminal (3 terminal) 56,70

245746 1

X-668-1 2

245741 1

X-364-6 2

X-364-2 2

X-364-5 A.R.

243321

223096

Strip, terminal (5 terminal) 64,110 244742

Strip, terminal (6 terminal) 71 x-405-3

St;:p, terminal (2 terminal) X-405-2

L2

Strip, terminal (4 terminal) 75,83,90,94,97,98 266118

Block, terminal (3 terminal) 56,64,70,71,83,86,90,94, 97,98,100,110 245448

75 245506

INDEX DESCRIPTION PART _TR. VARIATION NUMBER NUMBER QTY.

L4

L5

L6

Ml

M2

Nl

N2

0

P

Ql

Block, terminal (4 terminal) 75 245511

Block, terminal (3 terminal) 86 245372

Strip, terminal (7 terminal) 86 245370

Block, terminal (2 terminal 1 103 245756

Block, terminal (1 terminal 1 73,76 284061

End, terminal (1 terminal) 73,76 284062

Resistor, 15 ohm (R2) 56,70,83,90,94,97,98

64,71,86,118

Resistor, 1.5 ohm (lR2) 56,70,83,90,94,97,98

Resistor, 2.5 ohm (lR2) 64,71,86,110

Stud 83,90,94,97,98

Lead, ground 64,71,73,76,86,110

Receptacle 73,76

243890

x-474-4

245291 1

245442

168068 1

200521 1

223156 A.R.

5

18

*For components furnished with the assembly, check items

301.4

HZ thru EE as Zisted for the variation number involved.

GRID C6

INDEX LTR.

DESCRIPTION PART VARIATION NUMBER . NUMBER OTY

42

43

44

Rl

R2

R3

R4

R5

R6

Sl

s2

53

s4

Receptacle 73

Receptacle 100

Receptacle 100;103

Relay, dranking (C) 56,64,70,71,75,83,86, 90,94,97,98,110

Relay (RR) 56,64,70,71,83,86,90,94 97,98,110

Relay (lCR,2CR) 56,70,83,90,94,97,98

Relay (CC) 64,71,86,110

Relay (CR) 64,71,86,110

Relay (1CR)

71

Re;y (L)

Box, controller 56,64,70,110

Box, controller 71

Box, controller 73,76

Box, controller 75

223187

248794

248795

233442

245269

245445

245588

A-233059

233808

245674

233192

233227

2

A.R.

245308(Discont'd)l

24570D(Discont'd)l

INDEX LTR.


PART NUMBER QTY.

S6

57

Tl

T2

Ul

u2

u3

u4

u5

Box, controller 83,90,94,97,98

Box, controller 86

Box, receptacle 100,103

Transformer 71

Transformer (TR2,TR3) 75

Switch, toggle 56,70

Switch, toggle 64,86,110

Switch, thermal (1TS) 64,71,86,110

Switch, toggle 75

Switch, rocker 83,90,94,97,98

248370

245668

233589

245675

243263

243305

268028

245803

268042

248376

1

1

1

1

2

1

1

1

2

1

R4

/Tl

/T2

301.5 GRID C7

SERIES 102


PART NUMBER QTY

Vl

v2

v3

v4

Wl

w2

X

Yl

Y2

Y3

Zl

22

AA

Cover, controller 56,64,70,71,110

Cover, control1 er 73,76

75

86

Cover, controller 83,90,94,97,98

Cover, receptacle box 100,103

Cover, plate 73,76,86

Cover, relay dust 86

Rectifier 75

Panel, controller 73,76

75

Panel, controller 86

Panel, mounting 86

Breaker, circuit 64,71,86,110

Breaker, circuit 100

103

Bushing 98

243484 1

245310 1

245529 1

245381 1

248371 1

233590 1

245266 1

245401 1

245118 1

245309(Discont'd)l

245527 1

245646 1

245669 1

265327 1

233582 2

233582 4

248896 2

NOEX TR.


PART NUMBER "TV

Gasket, receptacle 100,103

Terminal, adapter 103

Deflector, heat 98

Insulator 98

Wiring diagram 56,70

64,110

71

73

75

76

83,90,94,97,98

86

100

103

Ring, lock (not shown) 110

Ammeter 110

233581(Discont'd) 4

233704 1

248888 1

248887 1

246643 1

C-245469 1

C-248671 1

245655 1

248722 1

245600 1

248374 1

c-245979 1

233796 1

233798 1

151511 1

245377 1

@

P2

X'

FF

301.6 GRID c8

SERIES 102

INDEX LTR.


PART NUMBER QTY

A Webbing, tank 7

B Elbow 7,17

18

C Gauge, fuel tank 7

Dl Stud, battery hold down 7,8

D2 Stud, brass 17,18

E2

El Line, fuel 41 7

Line, fuel 14 17

Lin,e, fuel 11 18

Clamp, battery 798

Clip, fuel line 7

Clip, tube 17,18

C1;;pi8cable I

Support, tank 7

Tank, fuel 7

x-447-10

x-447-1

234111

244668

237612

265484

265462

256036

274081

286533

X-414-2

275183

288635

288831

NDEX TR.


PART NUMBER OTY.

Strap, tank 7 288832 2

Cover, box 17,lB 266469 1

Box, junction 17,18 237615(Discont'd)l

Ca;;ei8battery (black 21") 3 237613(Discont'd)l

Cable, battery (red 31" 17

Cable, battery (red 42" 18

Plate, mounting 17,18

Block, terminal 17,18

Bracket, terminal 17,18

Insulator 17,18

Enclosure, sound 17,18

Base, enclosure 17

18

237927 1

237927 1

237607(Discont'd)2

245756 1

237610(Discont'd)l

233269 1

237776(Discont'd)l

237606(Discont'd)l

237824(Discont'd)l

O /N

L p/

0

HOUSING al

MOUNTING SO?

501.1 GRID C9

SERIES 102

SO? HOUSING

& MOUNTING

/? P

INDEX LTR.


PART NUMBER


PART NUMBER QTY.

U Hood 798 288943(Discont'd)l

Vl Support, housing rear 7,a 288936 1

v2 Support, housing front 7,a 288937 1

Wl Panel, rear 7,a 288944(Discont'd)l

w2

W3

w4

Panel, front . 7,8

Panel, upper R.H. 798

Panel, upper L.H. 7,a

Panel, lower R.H. 7,a

Panel, lower L.H. 738

288947(Discont'd)l

288941(Discont'd)l

288942 1

288940(Discont'd)l

288938(Discont'd)l

501.2 GRID CIO

OPTIONAL ACCESSORIES

i Line, fuel l/4 0.D. #D-31 #X-261-1

L Cable, battery #X-545-19 Cable, battery #A-270251 Cable, battery #A-270252

Red (+) 70"

Red (+) 24"

Black (-) 24"

#150201

#237485

1 Pipe, exhaust 11237603

23!618

f

L Clamp, muffler #237548

?T ki,.us t #237;04 #237;08

1

/ 0’

L Kit, remote switch Bracket, muffler #A-237617 #237642(Discont'd)

GRID Cl 1

i Elbow 7/16 - 20 x l/8 #X-447-10

.!- Rope 64" #A-230099

P 0

IJ /J *

@

L Strap, muffler #237549

i Bracket, muffler mounting #237609(Discont'd)

237618

L Kit, remote switch #A-237925

OPTIONAL ACCESSORIES-CONTINUED

/Cable, battery #244881

(set)

LLine, flexible fuel 18" #265461 Li_;G,;lexible fuel 10"

#275679

GRlDC12

MISCELLANEOUS 47 004 01 GASKET SET

Part No. Description QLYL

X-271-30 ............... Seal, front oil ........................ 1

X-379-9 ................ Seal, rear oil ......................... 1

220174 ................. Gasket, breaker cover .................. 1

231032 ................. Seal, breather ......................... 1

235025 ................. Gasket, camshaft cover ................. 1

235048 ................. Gasket, valve cover .................... 1

235057 ................. Gasket, oil pan ........................ 1

235070 ................. Gasket, bearing plate .................. 3

235122 ................. Gasket, exhaust ........................ 1

235353 ................. Gasket, oil pan ........................ 1

235757 ................. Gasket, bearing plate .................. 1

237064 ................. Gasket, starter pad oil fill ........... 1

237658 ................. Gasket, cylinder head .................. 1

275144 ................. Gasket, valve cover .................... 1

275341 ................. Gasket, air horn ....................... 1

47 041 04 .............. Gasket, fuel pump ...................... 1

47 049 01 .............. Gasket, carburetor ..................... 1

271030 ................. Gasket, carburetor ..................... 1

47 041 02 .............. Gasket, air cleaner .................... 1

47 041 07 .............. Gasket, oil pan ........................ 2

47 041 08 .............. Gasket, oil ............................ 1

GRID Cl 3

SERIES 102

NAMEPLATES AND DECALS

Description Part Number Description

Part Number

Nameplate, specification 287439 Decal, air cleaner 220720 Decal, Kohler loqo (8") 241543 Decal, Kohler logo (6") 241545 Decal, Kohler logo (4") 241559 Decal, radio interference 41 113 03

GRID Cl4

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