Download - Brazing Procedure
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DELEVOPMENT MANAGER: J ohn Buck CompanyP.O. Box: 63737, ABU DHABI, UAE
Tel: (+971) 2 414 6699 - FAX: (+971 2 4146756
Internet: www.johnbuckinternational.com
ARCHITECTS: Goettsch Partners224 S. Michigan Ave, Suite 1700 Chicago, IL 60604
GenslerAldgate House, 33 Aldgate High St,
London EC3N 1AH
CONTRACTOR: OGER ABU DHABIP.O. Box 35656, ABU DHABI, UAE
TEL: (+971) 3 7555745 - FAX: (+971) 3 7555732
ARCHITECTURE & OGER INTERNATIONALENGINEERING: 70 RUE SAINT-DENIS - 93582 SAINT OUEN - FRANCE
UNITED ARAB EMIRATES
ABU DHABI
ABU DHABI FINANCIAL CENTER
: -
INTERNET: www.ogerinternational.com
SUBCONTRACTOR: THERMO L.L.C.
5 DONE BY: CHECKED BY: APPROVED BY:
4 DATE & VISA: DATE & VISA: DATE & VISA:
3
2
1
ORGANIZATION PHASE TRADE UNIQUE NUMBER
TITLE:
PROJECT
005004
CONCEPT DESIGN
DESIGN DEVELOPMENT
CONSTRUCTION DEVELOPMENT
FLOOR
P H A S E S
MTS9000
AS BUILT
0Z
AREA23/09/09
2 PWS
DATE:
0Z
BUILDING
METHOD STATEMENT BRAZINGPROCEDURE
TRM
SCHEMATIC DESIGN
00
REV
0Z
Written document cover sheet template, rev 029/07/09
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Contact: 5004SOWW AH SQUARE PROJ ECT
REF.No: 5004- TRM-2-~.s- 0z- .M1>~00ABU DHABI, UNITED ARAB EMmA TES
Rev. No. : 00
METHOD STATEMENT FOR Date: 19-5ept.-2009BRAZING PROCEDURE
Page: 1of 15
METHOD STATEMENT
FOR
BRAZI NG PROCEDURE
PREPAREDBy
HANY
CHECKEDBy
APPROVEDBy
GEaR
DESCRIPTION &PAGE NUMBERSOFREVlSION
UBMITlED FOR APPROVAL
~~ jC 4=? g l
O G E R A B U D H A B I
T H E R M OSUB CONTRACTOR
THERMO L .L .C.
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Contact: 5004SOWWAH SQUARE PROJECT
REF. No: 5004- TRM-2·Q W 5 - 02.-nr,..~·000ABU DHABI, UNITED ARAB EMmA TES
Rev. No.: 00
METHOD STATEMENT FOR Date: 19-5ept.-2009BRAZI NG PROCEDURE
Page: 2 of 15
METHOD STATEMENT: Mrn THODSTATEMENTFOR THEBRAZWG
PROCEDURE
CONFIRM THAT THOSE PEOPLE LISTED BELOW HAVE BEEN MADE
AWARE OF THE REQUIREMENTS OF TillS METHOD STATEMENTAND UNDERSTAND THE CONDITIONS LISTED WITHIN.
~~1C4:?91
O G E R A B U D H A B I
T H E R M OSUB CONTRACTOR
THERMO L.L.C.
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SOWWAH SQUARE PROJ ECTABU DHABI, UNITED ARAB EMIRATES
Contact:5004
REF. No: 5004-TRM-2-PWS-0Z-MTS9000
Rev. No. : 00
METHOD STATEMENT FORBRAZING PROCEDURE
Date : 19-Sept.-2009
Page : 3 of 15
CONTRACTOR
OGER ABU DHABI MEP CONTRACTOR
SUB CONTRACTOR
THERMO L.L.C.
TABLE OF CONTENTSS.NO DESCRIPTION PAGE NO.
01 Scope & Purpose 4
02 Reference & Related Documents 4
03 Abbreviations 5
04 Safety 7
05 Responsibilities 8
06 Equipment / Tools 10
07 Materials requirements 10
08 Work Sequence & Methodology 11
09 Procedure 12
10 Attachments 15
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SOWWAH SQUARE PROJ ECTABU DHABI, UNITED ARAB EMIRATES
Contact:5004
REF. No: 5004-TRM-2-PWS-0Z-MTS9000
Rev. No. : 00
METHOD STATEMENT FORBRAZING PROCEDURE
Date : 19-Sept.-2009
Page : 4 of 15
CONTRACTOR
OGER ABU DHABI MEP CONTRACTOR
SUB CONTRACTOR
THERMO L.L.C.
1. SCOPE & PURPOSE
1.1. This “Method Statement” covers the nature and type of work for the BRAZINGPROCEDURE.
1.2. This method statement gives guidelines contained herein so as to ensure that the job executioncomplies with the requirement of the Specifications and the authorities concerned and servesthe intended purpose to satisfactory level.
2. REFERENCES& RELATEDDOCUMENTS
2.1 Project Quality Plan
2.2 Contract No:- 5004
2.3 Manufacturer Product Data Sheets
2.4 OGER HSE Manual.
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SOWWAH SQUARE PROJ ECTABU DHABI, UNITED ARAB EMIRATES
Contact:5004
REF. No: 5004-TRM-2-PWS-0Z-MTS9000
Rev. No. : 00
METHOD STATEMENT FORBRAZING PROCEDURE
Date : 19-Sept.-2009
Page : 5 of 15
CONTRACTOR
OGER ABU DHABI MEP CONTRACTOR
SUB CONTRACTOR
THERMO L.L.C.
3. ABBREVIATIONS
EMPLOYER : MUBADALA DEVELOPMENTS
EMPLOYER REPRESENTATIVE : FLUOR
CONSULTANT : SEREX
CONTRACTOR : OGER ABU DHABI
SUB CONTRACTOR : THERMO L.L.C
PM : Project Manager
SE : Site Engineer
ITL : Independent Testing Laboratory
PQP : Project Quality Plan
QCP : Quality Control Procedure
MS : Method Statement
QA/QC : Quality Assurance / Quality Control.
ITR : Inspection and Test Request
NCR : Non-Conformance Report
MAR : Material Approval Request
MIR : Material Inspection Request
BPS : Brazing Procedure Specification
BPQR : Brazing Procedure Qualification Record
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SOWWAH SQUARE PROJ ECTABU DHABI, UNITED ARAB EMIRATES
Contact:5004
REF. No: 5004-TRM-2-PWS-0Z-MTS9000
Rev. No. : 00
METHOD STATEMENT FORBRAZING PROCEDURE
Date : 19-Sept.-2009
Page : 6 of 15
CONTRACTOR
OGER ABU DHABI MEP CONTRACTOR
SUB CONTRACTOR
THERMO L.L.C.
PPE : Personal Protective Equipment
COSHH : Control Of Substances Harmful To Health
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SOWWAH SQUARE PROJ ECTABU DHABI, UNITED ARAB EMIRATES
Contact:5004
REF. No: 5004-TRM-2-PWS-0Z-MTS9000
Rev. No. : 00
METHOD STATEMENT FORBRAZING PROCEDURE
Date : 19-Sept.-2009
Page : 7 of 15
CONTRACTOR
OGER ABU DHABI MEP CONTRACTOR
SUB CONTRACTOR
THERMO L.L.C.
4. SAFETY
4.1. All staff will have a safety induction carried out by the contractor before commencing anyactivities on site.
4.2. Prior to commencing any activity, labor force shall receive a tool box talk on the project sitesafety regulations from the subcontractor safety officer on a weekly basis on topicsappropriate to the activities being undertaken. A Method statement briefing will be given toall staff before the commencement of the work and a record kept.
4.3. Any process that is adopted that may have particular safety risk will be assessed andaddressed as required.
4.4. All activities will be subject to a risk assessment by the subcontractor safety officer before thecommencement of work which will be forwarded to the contractor safety department forapproval. Appropriate measures will be taken following the R/A to minimize the risksidentified.
4.5. Ensure only trained persons shall operate the power tools.
4.6. Ensure all concerned personals shall use PPE and all other items as required and full
specifications of equipment to be used including BSI standard will be provided.
4.7. Ensure adequate lighting and adequate space is provided in the working area at nighttime.
4.8. Ensure that in all areas where there is a risk of falling from height preventative measures willbe taken and identify them.
4.9. Ensure service shaft opening are provided with barricade, tape, safety nets.
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SOWWAH SQUARE PROJ ECTABU DHABI, UNITED ARAB EMIRATES
Contact:5004
REF. No: 5004-TRM-2-PWS-0Z-MTS9000
Rev. No. : 00
METHOD STATEMENT FORBRAZING PROCEDURE
Date : 19-Sept.-2009
Page : 8 of 15
CONTRACTOR
OGER ABU DHABI MEP CONTRACTOR
SUB CONTRACTOR
THERMO L.L.C.
5. RESPONSIBILITIES
5.1 Project Manager
The CONTRACTOR/SUB CONTRACTOR Project Manager will have full authority and overallresponsibility to manage, supervise. He will. control the works and will have direct responsibilityfor ensuring safe working practices and compliance with regulatory authorities requirements. Co-ordinate with the engineers and the EMPLOYER REPRESENTATIVE for execution of theContract Scope of works. Implement the project quality systems to be the satisfaction of the projectrequirements. Review changes and variations to evaluate impact of those on time and schedule.
5.2 Project Engineer
Is responsible for ensuring that all works are carried out as per thespecifications, approved shop drawings, Method Statement, manufacturerinstructions and coordinate with other works.
5.3 QA/QC Engineer
1) Is responsible for monitoring the works are in fulfillment with the specifiedrequirements, that all quality records related to the works are complete.
2) He will carry out all the inspections with the EMPLOYER representatives
and notice will be given to EMPLOYER RE PRESNTATIVES within 3 daysand ensure that no work will be executed/covered up withoutinspection/testing.
5.4 Site Engineer
1) The site Engineer shall co-ordinate all the site activities according to work schedule,installation according to the project Specifications, Manufacturer Data Sheet and approvedshop drawings.
2) Shall Liaise with site representatives of EMPLOYER and CONTRACTOR and co-ordinatesafety procedures with site supervisors and site foremen.
3)
To Co-ordinate and explain the work to be carried out to the Supervisors / Site Foreman.
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SOWWAH SQUARE PROJ ECTABU DHABI, UNITED ARAB EMIRATES
Contact:5004
REF. No: 5004-TRM-2-PWS-0Z-MTS9000
Rev. No. : 00
METHOD STATEMENT FORBRAZING PROCEDURE
Date : 19-Sept.-2009
Page : 9 of 15
CONTRACTOR
OGER ABU DHABI MEP CONTRACTOR
SUB CONTRACTOR
THERMO L.L.C.
4) He will ensure the compliance of works with the related approved Quality ControlProcedure and co-ordinate with the CONTRACTOR QA/QC Engineer to advise for theareas to be issued for inspection.
5.5 Site Supervisors and Site Foremen
1) The project team of experienced Supervisors and Foremen shall ensure the quality of theinstallation work carried out, and shall also ensure that it is as per the latest approvedconstruction shopdrawing issued for installation and according to instructions receivedfrom the Site Engineer.
2) He will provide his subordinates (charge hand and technicians) adequate information tocarry out their duties.
3) To ensure that he has adequate resources of machinery, labor and materials to carry out allthe activities efficiently and to discuss with the Site Engineer.
4) To ensure safe and clean working environment to enforce a safe working habit.
5.6 Safety Engineer/Officer
The SUB-CONTRACTOR Safety Engineer/Officer is responsible forimplementing the risk assessment and he will ensure that all controlmeasures and necessary safety/health precautions are effectively completedprior to start the activity. He is responsible for carrying out training,monitoring the work activities, carrying out inspections and reporting to thePrincipal contractor safety department and carrying out accident and incident
investigations.
5.7 Stores controller:
5.7.1 Review the documents with approved MAR and verify the items with thepacking list for any shortage or description from approved.
5.7.2 Responsible for proper storage as per site requirement.
5.7.3 Verify all documents are forwarded with the item as per the requirement of purchase order.
5.7.4 The unapproved material shall not be received and storage in store.
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SOWWAH SQUARE PROJ ECTABU DHABI, UNITED ARAB EMIRATES
Contact:5004
REF. No: 5004-TRM-2-PWS-0Z-MTS9000
Rev. No. : 00
METHOD STATEMENT FORBRAZING PROCEDURE
Date : 19-Sept.-2009
Page : 10 of 15
CONTRACTOR
OGER ABU DHABI MEP CONTRACTOR
SUB CONTRACTOR
THERMO L.L.C.
6. EQUIPMENT & TOOLS
6.1 Tool Box for Mechanical6.2 Leveling Instrument6.3 Ladders.6.4 Brazing Torch set6.5 Oxy Acetylene Set6.6 Brazers safety equipment
7. MATERIALS:
7.1. Brazing Filling Rod
7.2. Oxygen cylinder
7.3. Acetylene cylinder
7.4. Pipe Cutters
7.5. Line up, external line up clamps or jigs
7.6. Other consumable item as per site requirement
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SOWWAH SQUARE PROJ ECTABU DHABI, UNITED ARAB EMIRATES
Contact:5004
REF. No: 5004-TRM-2-PWS-0Z-MTS9000
Rev. No. : 00
METHOD STATEMENT FORBRAZING PROCEDURE
Date : 19-Sept.-2009
Page : 11 of 15
CONTRACTOR
OGER ABU DHABI MEP CONTRACTOR
SUB CONTRACTOR
THERMO L.L.C.
8. WORK SEQUENCE & METHODOLOGY
8.1 Check all material delivered to site is inspected properly by QA/QC Engineer and check it isstored properly as per manufacturer recommendations.
8.2 MIR shall be issued, for the inspection.
8.3 Work shall be carried out by the site staff under strict supervision and guidance of the concernedSupervisors / Foremen’s / Engineers.
8.4 The SUB CONTRACTOR QA/QC Engineer shall check all the installations.
8.5 RIA shall be prepared by SUB CONTRACTOR QA/QC Engineer and will be submitted toCONTRACTOR for their inspection and approval of the consultant.
8.6 SUB CONTRACTOR QA/QC Engineer shall coordinate with CONTRACTOR and arrangeinspection for installation and testing of piping.
8.7 SUB CONTRACTOR QA/QC Engineer is responsible for all installation activities for getting the work inspected / approved by CONSULTANT/ EMPLOYER REPRESENTATIVE.
8.8 SUB CONTRACTOR QA/QC Engineer is responsible to ensure that LEED requirements arefulfilled.
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SOWWAH SQUARE PROJ ECTABU DHABI, UNITED ARAB EMIRATES
Contact:5004
REF. No: 5004-TRM-2-PWS-0Z-MTS9000
Rev. No. : 00
METHOD STATEMENT FORBRAZING PROCEDURE
Date : 19-Sept.-2009
Page : 12 of 15
CONTRACTOR
OGER ABU DHABI MEP CONTRACTOR
SUB CONTRACTOR
THERMO L.L.C.
9. PROCEDURE
9.1 PREPARATI ON OF BRAZING J OINTS:
1) Prior to alignment of pipes for brazing, each length of pipe will be inspectedthoroughly to ensure that no visible defects are present. Check the materials as per thestandard and specification and get approval from the CONSULTANT/ EMPLOYERREPRESENTATIVE.
2) Each pipe shall be thoroughly cleaned from the rust, paint, oil scale or other foreignmaterials, which are harmful for brazing quality.
3) Each length of pipe shall be thoroughly cleaned by polishing with abrasive paper.Protect and cover the openings of pipe with suitable cap or polythene sheet in order toavoid any foreign material entering.
4) Approved shop drawings and site measurements are to be taken before starting theinstallation of the pipe work.
5) The brazing joints clearance to be 0.05mm to 0.5 mm. Piping braze joint alignmentshall be done properly.
6) For proper line-up, external line up clamps or jigs shall be used.
7) Brazing filler metal to be as per Material Submittal which has been approved by TheConsultant.
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SOWWAH SQUARE PROJ ECTABU DHABI, UNITED ARAB EMIRATES
Contact:5004
REF. No: 5004-TRM-2-PWS-0Z-MTS9000
Rev. No. : 00
METHOD STATEMENT FORBRAZING PROCEDURE
Date : 19-Sept.-2009
Page : 13 of 15
CONTRACTOR
OGER ABU DHABI MEP CONTRACTOR
SUB CONTRACTOR
THERMO L.L.C.
9.2 BRAZING:
1) Brazing of piping shall be performed in accordance with the approved BPS based onproject specifications and applicable codes.
2) All Brazers performing under these specifications are fully qualified in accordancewith the test requirements of ASME SEC IX.
3) Brazer Certificates will be provided to CONSULTANT/ EMPLOYER REPRESENTATIVE
4) Brazing shall not be permitted when weather conditions are bad viz. rain, high windsor any other climatic condition that may hamper the quality of brazer. Proper windprotection closures shall be provided for brazer during brazing.
5) All the equipments used for brazing shall be in good condition.
6) For brazing of copper pipes to copper fittings, silver brazing alloy to BSEN 1044 CP2shall be used, (N164). The silver content of the alloy shall be 2%.
7) Cleaning shall be done as per the Brazing Procedure. Specification. All slag / fluxremaining on the bead of brazing shall be completely removed.
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SOWWAH SQUARE PROJ ECTABU DHABI, UNITED ARAB EMIRATES
Contact:5004
REF. No: 5004-TRM-2-PWS-0Z-MTS9000
Rev. No. : 00
METHOD STATEMENT FORBRAZING PROCEDURE
Date : 19-Sept.-2009
Page : 14 of 15
CONTRACTOR
OGER ABU DHABI MEP CONTRACTOR
SUB CONTRACTOR
THERMO L.L.C.
9.3 INSPECTION:
1) Conformity to Drawing shall be done for all the lines checking that all the components,supports etc are installed / erected as per the approved drawings.
2) Installation and Pressure testing of the piping systems shall be done as per therequirements of the project line list.
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SOWWAH SQUARE PROJ ECTABU DHABI, UNITED ARAB EMIRATES
Contact:5004
REF. No: 5004-TRM-2-PWS-0Z-MTS9000
Rev. No. : 00
METHOD STATEMENT FORBRAZING PROCEDURE
Date : 19-Sept.-2009
Page : 15 of 15
CONTRACTOR
OGER ABU DHABI MEP CONTRACTOR
SUB CONTRACTOR
THERMO L.L.C.
10. A TTACHMENTS:
10.1 Risk Assessments for the Brazing Procedure10.2 COSSH Assessments10.3 Accident and Reporting Procedure10.4 Work Permits10.5 Plant Machinery and Equipment Check list10.6 List of Personal Protective Equipment required for carrying out the job10.7 List of Fire Extinguishers that will be present when the welding is carried out.10.8 Removal of Combustible Materials
10.9
Risk Assessments and Safety Plan10.10 Brazing Procedure Specification10.11 Brazing Procedure Qualification Record
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10.1 RISK ASSESSMENT FOR THE
BRAZING PROCEDURE
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Oger Abu DhabiManagement System Level 7
Standard Forms
Probability (P) Severity Conclusions:1 =Improbable 1 =Negligible A=Hazard MUST be avoided (or level of risk reduced significantly and reli2 =Remote 2 =Minor B=Hazard SHOULD be avoided (or level of risk reduced significantly and r3 =Possible 3 =Severe C=Risk to be controlled as far as reasonably practicable.4 =Probable 4 =Extreme D=Risk is controlled as far as reasonably practicable.
- =No control measures necessary
RISK LEVEL
P/S
S1 S2 S3 S4
P1 ‐ ‐ D C
P2 ‐ D C B
P3 D C B A
P4 D B A A
CLIENT: Mubadala Developments CONTRACT No: 5004
PROJ ECT: S0WWAH SQUARE
RISK ASSESSMENT PLAN FOR THE BRAZING PROCEDURE
Ref No.
Task Significant HazardsRisk
Assessments
(No controls)
Training Remarks SpecialEquipme
P S R
1. Arrange the gas cylinders in work
place in vertical condition.
1.Hand injury
2. Back pain
3.Fire Hazard
3 2 D 1 Handling manual
procedure
2 Safety induction
1. PPE for suitable work
2. A proper PPE
3. Work area to be
barricaded
4. Fire extinguisher to be
used
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Oger Abu DhabiManagement System Level 7
Standard Forms
Probability (P) Severity Conclusions:1 =Improbable 1 =Negligible A=Hazard MUST be avoided (or level of risk reduced significantly and reli2 =Remote 2 =Minor B=Hazard SHOULD be avoided (or level of risk reduced significantly and r3 =Possible 3 =Severe C=Risk to be controlled as far as reasonably practicable.4 =Probable 4 =Extreme D=Risk is controlled as far as reasonably practicable.
- =No control measures necessary
RISK LEVEL
P/S
S1 S2 S3 S4
P1 ‐ ‐ D C
P2 ‐ D C B
P3 D C B A
P4 D B A A
2. Test of cylinder for any leak 1. Hand injury
2. Eye injury
3. Body injury
4. Fire Explosion
3 1 D 1. Proper PPE/Induction
2. Flush back arrestor to
be present
3. Fire extinguisher
3. Brazing Pipe Joints 1.Burn
2. Fire
3. Hand injury
3 3 C 1..Use proper PPE
2. Hand gloves
3. Face shield
4. Fire Blanket
5. Fire extinguishers
4. Housekeeping in the work place,
before start the work.
1. Fall
2. Slip
3. Trip
3 2 C 1. Proper PPE
2. Hand Gloves
3. Dust Musk
6. Lifting / Handling of pipes 1. Hand injury.
2.Body injury
3 3 B 1. Proper PPE
2. Hand Gloves
3. Dust Mask
4. Proper Tools
Originator: Reviewed: Approved:
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10.2 COSSH ASSESSMENTS
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Oger Abu Dhabi
Management System Level 7
Standard Forms
SF193
Issue : 001
Date: Mar 2008
Page 1 of 5
COSH - ASSESSMENT FORM
Site: ADFC Contract No: 5004
WorkplaceLocation:
AL SAWA ISLAND
WorkplaceOperation:
Number of WorkersExposed:
ExposureTime:
Others whomay be Exposed:
SUBSTANCE
Trade Name:
Physical State:
Colour:
Odour:
Quantities to be used:
Mode of Exposure:
Toxicity Class:
***SAFER ALTERNATIVE AVAILABLE (YES/NO) NAME
TOXIC EFFECTS of Hazardous Components within Substance
Substance Gas No Target Organs OES/MEL
HEALTH SURVEILLANCE
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Oger Abu Dhabi
Management System Level 7
Standard Forms
SF193
Issue : 001
Date: Mar 2008
Page 2 of 5
Employees Record Keeping Required YES/NO: _____________________________
(If “yes” include historical record of previous exposures)
Skin Check Required YES/NO: _____________________________
Lung Test Required YES/NO: _____________________________
Urine Test Required YES/NO: _____________________________
Blood Test Required YES/NO: _____________________________
VENTILATION (Type Required to Provide Control)
Natural Ventilation ADEQUATE/YES NO: _____________________________
General Ventilation ADEQUATE/YES NO: _____________________________
Forced Ventilation ADEQUATE/YES NO: _____________________________
Local Exhaust REQUIRED/YES NO: _____________________________
Air Sampling REQUIRED/YES NO: _____________________________
RESPIRATORY PROTECTIVE EQUIPMENT
Disposable (Dust, Mist, REQUIRED/YES NO: _____________________________Fume) (to EN 149)
SPECIFY TYPE/MAKE _____________________________
Vapour Masks (Organic/ REQUIRED/YES NO: _____________________________Inorganic vapour) (to EN 140)
SPECIFY TYPE/MAKE: _____________________________
Full Face Mask (Toxic Gases, REQUIRED / YES NO: _____________________________Particulates) (to EN 136)
SPECIFY TYPE/MAKE: _____________________________
Fresh Air Feed (Specialist work, oxygen deficient) Contact Safety Department.
EYE PROTECTION - Goggles (to EN 166 BS 2092)
Type 1 REQUIRED/YES NO: _____________________________
Type 1 (Chemical) REQUIRED/YES NO: _____________________________
Type 1 (Dust) REQUIRED/ YES NO: _____________________________
Type 1 (Molten) REQUIRED/ YES NO: _____________________________
Face Visor (to BS 2092)
Type 1 REQUIRED/YES NO: _____________________________
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Oger Abu Dhabi
Management System Level 7
Standard Forms
SF193
Issue : 001
Date: Mar 2008
Page 3 of 5
HAND PROTECTION
Barrier Cream REQUIRED/ YES NO: _____________________________
GlovesREQUIRED/ YES NO: _____________________________
SPECIFY TYPE : _____________________________(see note)
Note: Gloves/Protection; (PVC general use) (PVA, solvent, not water) (Nitrile, lubricating) (Neoprene, greases, organic
acids, hydrocarbon) (Butyl acids and corrosives) Viton benzene) (Rubber water borne hazards)
PROTECTIVE CLOTHING
Normal working clothing ADEQUATE/YES NO: _____________________________
Overalls (clean each shift) REQUIRED/YES NO: _____________________________
ApronREQUIRED/YES NO: _____________________________
Boots Safety REQUIRED/YES NO: _____________________________
Boots Safety and Impervious REQUIRED/YES NO: _____________________________
HYGIENE
Smoking Prohibited YES/NO: _____________________________
Eating Prohibited YES/NO: _____________________________
Drinking Prohibited YES/NO: _____________________________
WELFARE
Washing exposed skin (end of shift) REQUIRED/YES NO: _____________________________
“ “ (during shift) REQUIRED/YES NO: _____________________________
Shower (end of shift) REQUIRED/YES NO: _____________________________
Decontamination Unit REQUIRED/YES NO: _____________________________
WORK PRACTICES
Containers to be kept closed YES/NO: _____________________________
Substance to be stored in closed container YES/NO: _____________________________
Is substance compatible with others YES/NO: _____________________________
(Provide information on above) ____________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
HOUSEKEEPING
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Oger Abu Dhabi
Management System Level 7
Standard Forms
SF193
Issue : 001
Date: Mar 2008
Page 4 of 5
Can substance be swept up dry YES/NO: _____________________________
Work areas to be damped before sweeping YES/NO: _____________________________
Should a vacuum cleaner to be used YES/NO: _____________________________
Details: _______________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
STORAGE AND DISPOSAL
No special storage, controlled waste only YES/NO: _____________________________
Special Storage Requirements YES/NO: _____________________________
Special Waste YES/NO: _____________________________
Provide details on above, to include nature of hazard, eg. harmful, corrosive, toxic, flammable, type of container,ventilation, type of storage required eg, lockable and fire proof store:-
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
FIRST AID - PROVIDE DETAILS;
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
FIRE PRECAUTIONS - PROVIDE DETAILS;
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
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Oger Abu Dhabi
Management System Level 7
Standard Forms
SF193
Issue : 001
Date: Mar 2008
Page 5 of 5
SPILLAGE - PROVIDE DETAILS;
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TRAINING - PROVIDE DETAILS; (INCLUDE TRAINING PROVIDER)
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INFORMATION AND INSTRUCTION
Following assessment is work instruction sheet required. YES/NO: _____________________________
Name of Person to provide: ___________________________________________
Records of instruction required YES/NO: _____________________________
Assessment to be updated YES/NO: _____________________________
REMARKS/ESTIMATION OF RISK
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Assessors Name (Print): _______________________________________________________________________
Assessors Signature: __________________________________ Assessment Date _____________________
Position __________________________________ Date _____________________
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10.3 ACCIDENT AND REPORTING
PROCEDURE
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10.4 WORK PERMITS
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WORK PERMITS
HOT WORKS RECORD & CHECKLIST
OGER Hot Works Permit No …………………………………………………..…
(Original must be available on site at all
times)
For the “METHOD STATEMENT FOR THE BRAZING PROCEDURE”.
Method Statement No : 5004‐TRM‐2‐MTH‐MTS‐MDP‐8000
Building/Site: T1, T2, T3, T4, STOCK
EXCHANGE, CENTRAL RETAIL AREA, NORTH
CAR PARK, SOUTH CAR PARK.
Exact Location: To be mentioned later
From (Time/ Date) ……………………….. Until ………………................................(Time/ Date)
1. Notification 4. Other precautions required: a) Area cleared of combustiblematerials and swept
b) Local smoke/heat detectors isolated
c) Combustible
floors
covered
with
sand
or
other non combustible materials
a) Logged in with Station Supervisor d) Floor and wall coverings covered and sealed
b) Trans4m Site Manager informed
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2. Portable fire fighting equipmentrequired in place
Minimum : 2x AFFF 1x CO2 and 1x Fire
Blanket
e) Other sides of walls or partitions checked to
ensure there are no combustible materials
which may ignite
3. Operatives instructed regarding f) Gas cylinders stood upright and secured
b) Location of nearest alarm call point if
applicable
h) Gas detection test taken place (in the event
of working in inverts/sumps and confined
c) Means of communication agreed and
rovided
i) Local Exhaust Ventilation required
d) Escape routes and Fire exits j) Additional Information
e) Fire Watchperson certification valid (to
be checked by Site Person in Charge)
Declaration
I the Fire Watchperson, certify that it is safe to carry out Hot Work at the location stated above and that the
safety precautions detailed above have been implemented.
Name…………………………………………………….. Signature…………………………………………………
Clearance
I the Fire Watchperson certify that the Hot Work stated above has been completed/suspended and I confirm:
a) The final check for smouldering material and fire was carried out at (state time)……………………………
b) All waste material and work equipment removed from area
Signed:………………………………………………………………………….
Time…………………………………………………Date………………………………………………….
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10.5 PLANT MACHINERY AND
EQUIPMENT CHECK LIST
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OGER ABU DHABIManagement Syst Oger Abu Dhabi
System Level 7Standard Forms
SF249Issue : 001Date: Mar 2008
Page 1 of 1
PLANT MACHINERY & EQUIPMENT CHECKLIST
PROJECT NO:- C2807
SITE LOCATION:- AL SAWA ISLAND
PROJECT MANAGER:-GEORGE S KAMEL
DATE:-23/09/09
TYPE:-
OWNER:-
MAKE/MODEL:-
DURATION OF HIRE:-
Proposed use:-
Is it suitable? Yes / No
Is it in good condition?
Are there any visual defects?
Yes / No
Yes / NoIf yes, report defects to Line Manager.
Are test/calibration certificates required? Yes / No
If certificates are required:-a) Are they available?b) Are they valid?
Yes / No Yes / No
If machine is accompanied by an operator, hashe/she a valid training certificate?
Yes / NoIf yes keep a copy of the certificate for filing.
NOTE:-AnyNO responses, the plant machinery and equipment arenot to be used until remedial action
is taken.
I confirm the above information to be correct:-
Signature:- ………………………………………….
Print Name:- ………………………………………..
Position:- ……………………………………………
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10.6 LIST OF PERSONAL PROTECTIVEEQUIPMENT REQUIRED FOR
CARRYING OUT THE J OB
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List of Personal protective Equipment required carrying out the job 1. Safety Apron 2. Hand Gloves 3. head Protection ( cowl) 4. Safety Goggles 5. Safety Mask 6. Fire Blanket 7. Safety shoes and Gaiter
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10.7 LIST OF FIRE EXTINGUISHERS
THAT WILL BE PRESENT WHEN THE
WELDING IS CARRIED OUT
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List of fire extinguishers will be present when the brazing is carried out • Dry Powder Fire extinguisher (6 Kg) • Co2 Fire extinguisher (6Kg) • Bucket of Sands
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10.8 REMOVAL OF COMBUSTIBLE
MATERIALS
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Removal of Combustible Materials
Al l combust ib le mater ials such as oi l, pain t, rags etc , Should be:
• Cleared from where brazing and burning operations are likely to be conducted.
• Fire blankets shall be used to contain sparks and molten metal’s within the floorand should not be allowed to fall from height.
• Areas below brazing or burning should be barricaded.• Suitable fire extinguisher shall be ready for instant use in any location where
brazing and burning is taking place.• Hot works permit must be obtained and filled in before any brazing or burning has
commenced.• Gas cylinders should be kept up right position and properly secured.• Anti flashback arrestor shall be used in all gas burning sets.
• Hoses shall be of approved type and should be free from any defects, leaks etc.• All regulators should be in good working order and only cylinder keys/spanners
shall be used to open them. Before doing any hot works in drains, sump-pits,• Excavation pits and confined spaces a hot works permit must be obtained for
explosion risk.• At the end of the job before leaving the place of work, smoldering fires should be
put out.
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10.9 RISK ASSESSMENT AND SAFETY
PLAN
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Thermo LLC Rev: 02
Risk Assessment and Safety planPage : 1
SOWWAH SQUARE
Ref. No. HSE PROCEDURES MANUAL Risk Management
Risk Management1.1 Identification of Risk
All HSE hazards within Thermo LLC operational areas shall be highlighted and periodicallyreviewed to ensure findings remain valid. Hazards will initially be identified by the company’saudit/inspections programme.
Each operation should identify all HSE hazards within each respective area together withevidence to show that risks and consequences are clearly understood.
• The hazards shall be reviewed whenever major changes should apply.
• The Risk Assessment will be carried out and finalized by the safety dept according to themethod statement submitted by the Engineers involved.
• All hazards identified shall be fully investigated and evaluated by a Management team,controlled by supervisor of relevant department.
• Input from field personnel should be encouraged during identification evaluation.
1.2 Risk Assessment
• Risks association within current and future operations should be understood through writtenassessment of all hazards using the Risk Matrix to calculate the level of risk to people,assets and the environment.
• Risk Assessment will be made based on the method statement and a discussion along withthe engineers and supervisors. The responsible safety personnel will record it and
communicate to the relevant work force• Changes (If Any) will be recorded in the due course of time.
• Evaluate all options for preventing and controlling risks.
• All new techniques and working practices requested shall be evaluated for potential hazardsto equipment and personnel.
• Risk Assessment should follow a logical systematic format.
1.3 Control of Risk
• All risks should be reduced to as low as reasonably practicable (ALARP) and risksacceptable to customers concerned and justified.
• The Risk Assessment study result/recommendation of customer is to be studied andimplemented.
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Thermo LLC Rev: 02
Risk Assessment and Safety planPage : 2
SOWWAH SQUARE
Ref. No. HSE PROCEDURES MANUAL Risk Management
1.4 Risk Matrix
High risk - Take action to reduce, immediately
Medium risk - Reduce risk As Low As Reasonably Practicable
Low risk - Acceptable
PROBABIL ITY L EVELS
SEVERI TY LEVELS Improbable
1 in
100,000 yrs
Remote
1 in
10,000 yrs
Occasional
1 in
1,000 yrs
Probable
1 in
100 yrs
Frequent
1 in
10 yrsPeople Assets Environment Reputation
C a t a s t r o p h i c
Multiplefatalities orpermanent
totaldisabilities
Extensivedamage Massiveeffect Internationalimpact
HIGH RISK
S e v e r e
Singlefatality orpermanent
totaldisability
Majordamage
Major effect Nationalimpact
MEDIUMRISK
C
r i t i c a l Major
injury orhealtheffects
Localdamage
Localizedeffect
Considerableimpact
M a r g i n a l Minor
injury orhealtheffects
Minordamage
Minor effect Minor impact
LOW RISK
N e g l i g i b l e Slight injury
or healtheffects
Slightdamage
Slight effect Slight impact
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Thermo LLC Rev: 02
Risk Assessment and Safety planPage : 3
SOWWAH SQUARE
Ref. No. HSE PROCEDURES MANUAL Risk Management
1.5 Work Permit system
The relevant Work Permit forms are attached along with the Health & Safety forms
1.6 Thermo Safe Systems of Work
Thermo Safety Officers will ensure that the procedures laid down in the safe system of work arebeing carried out and are effective and that any changes in circumstance, which requirealterations to safe system of work, are taken into account.
1.6.1 Safe Working Procedures for Brazing and Cutting:
Main hazards and the Precautionary measures are as follows:
a. Fire and explosion hazard
Precautionary Measures
• All combustible materials such as oil, paint, rags etc, should be cleared from wherewelding and burning operations are likely to be conducted. Fire blankets shall be used tocontain sparks and molten metals within the floor and should not be allowed to fall fromheight. Areas below brazing should be barricaded. Suitable fire extinguisher shall beready for instant use in any location where welding and burning is taking place. Hotworks permit must be obtained and filled in before any brazing has commenced. Gas
cylinders should be kept up right position and properly secured. Anti flashback arrestorshall be used in all gas burning sets. Hoses shall be of approved type and should be freefro any defects, leaks etc. All regulators should be in good working order and onlycylinder keys/spanners shall be used to open them. Before doing any hot works indrains, sump-pits, excavation pits and confined spaces a hot works permit must beobtained for explosion risk. At the end of the job before leaving the place of work,smoldering fires should be put out.
b. Personnel exposed to hazardous heat and fumes.
Precautionary Measures
• Screens, shields and other safe guards shall be provided for the protection of personnel,equipment and materials against molten material. Brazers shall wear eye protection aswell as suitable protective clothing and gloves. Brazers and helpers shall wear a hardhat while performing brazing and burning operations. Adequate ventilation shall beprovided while carrying out hot works in confined spaces.
• Before starting any brazing activity, technician needs to confirm the brazing equipment istested and the periodical inspections are done. A trained and experienced person is the
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Thermo LLC Rev: 02
Risk Assessment and Safety planPage : 4
SOWWAH SQUARE
Ref. No. HSE PROCEDURES MANUAL Risk Management
only authorized person to conduct a brazing task. To confirm the technician’scompetency, adequate certification to prove should be verified in advance.
• Before commencing any hot work a risk assessment will be held by the engineer and thesafety officer to ensure that the area is clear of any combustible material. A hot workpermit system will be followed and issued before commencing any hot work; this permitwill be recorded and filed for any needed information.
• Gas Cylinders and Flammable Material Storage: Gas Cylinders should be stored safelyand secured properly, a chain should be used to prevent their falling, good ventilation,separate oxygen from acetylene cylinders at least 6 m, label all Full and empty cylinders.All flammable materials should be stored in proper storing area well ventilated and fireextinguishers to be provided, all flammables should be clearly labeled, MSDS to bepresented at all the times. Weekly check list will be done and submitted to the safety
dept, as far as reasonably practicable the minimum quantity of flammables should be inthe site.
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10.10 BRAZING PROCEDURE
SPECIFICATION
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10.11 BRAZING PROCEDURE
QUALIFICATION RECORD
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