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Batch Fabrication of Metasurface Holograms Enabled by Plasmonic Cavity Lithography

Liqin Liu, Xiaohu Zhang, Zeyu Zhao, Mingbo Pu, Ping Gao, Yunfei Luo, Jinjin Jin, Changtao Wang, and Xiangang Luo*

DOI: 10.1002/adom.201700429

Therefore, it is of great significance to find a high yield nanofabrication method. Nanoimprint lithography seems to be a candidate, but it still needs further improvement in defect control, align-ment, etc.[19,20] The conventional lithog-raphy with ultraviolet light source has the advantages of low-cost and large area.[21,22] But, its resolution can only reach about one half of the wavelength due to the optical diffraction limit. The reason is the evanescent waves that carry the object’s subwavelength information decay expo-nentially in a medium with positive per-mittivity and permeability, and thus could not contribute to the imaging. In order to improve the resolution, various technolo-gies have been exploited, such as reducing the light wavelength by employing deep or even extreme ultraviolet light sources,[23] improving numerical aperture by utilizing immersion lenses with high index mate-rials.[24] This inevitably requires complex projecting optics and control methods, not being affordable for common researchers.

The limited refractive index also limits the further improve-ment of resolution.

The near field lithography was proposed and was subse-quently demonstrated to address the diffraction limit of reso-lution.[25–28] However, the great decaying feature of evanescent waves brings the imaging resist patterns with shallow depth and poor fidelity. In 2000, Pendry first proposed the concept of perfect lens capable of amplifying the evanescent waves by a negative index slab to overcome the diffraction limit.[29] This precursive research rapidly intrigues researchers’ interest on plasmonic lithography and super-resolution imaging. In 2004, silver grating with 300 nm period and 50 nm slit width is uti-lized to excite surface plasmonics (SPs), forming image of interference patterns with 100 nm period and 50 nm line width (about λ/9) in photoresist (Pr) layer.[30] In 2005, a superlens of Ag film was experimentally verified to achieve the 60 nm line width (about λ/6).[31] Subsequently, a series of theoretical and experimental investigations was developed to further improve resolution, depth, and fidelity, such as by utilizing the smooth superlens, reflective lens, and plasmonic cavity.[32–38] The latest research results show that the plasmonic cavity associated with off-axis illumination could further improve the imaging resolu-tion and enlarge the working distance between the mask and

Metasurface holograms consisting of nanostructures have shown great promise for various applications due to their unique capability of shaping light. Usually, they are fabricated by point-by-point scanning method, such as focused ion beam and electron beam lithography, which would greatly hamper their applications due to the high cost and low yield. In this work, plasmonic cavity lithography is proposed to fabricate metasurface holograms. The lithography system consists of Cr mask and plasmonic cavity that com-pose of 20 nm Ag/30 nm photoresist/50 nm Ag, where an air separation layer exists between them to avoid contamination and damage of mask patterns. The simulated results show that the cavity can effectively amplify the evanes-cent waves and modulate the electric field components on imaging plane, resulting in greatly improved resolution and fidelity compared to near field and superlens lithography. In experiments, the Au metaholograms are fabri-cated by the proposed lithography method and following etching processes. Furthermore, the designed holographic image of character “E” is successfully observed with the fabricated hologram. This approach is believed to open up a batch fabrication way for reproducing many copies of a metasurface hologram.

L. Q. Liu, X. H. Zhang, Prof. Z. Y. Zhao, Prof. M. B. Pu, P. Gao, Y. F. Luo, J. J. Jin, Prof. C. T. Wang, Prof. X. G. LuoState Key Laboratory of Optical Technologies on Nano-Fabrication and Micro-EngineeringInstitute of Optics and ElectronicsChinese Academy of SciencesP.O. Box 350, Chengdu 610209, ChinaE-mail: [email protected]. Q. Liu, X. H. Zhang, J. J. JinUniversity of Chinese Academy of SciencesBeijing 100049, China

Holography

1. Introduction

Recently, metasurface holograms characterized with nano-structures have attracted a lot of attention due to their extraor-dinary ability of shaping light,[1–6] delivering various practical applications in holographic imaging, anticounterfeiting trade-mark, storage, and so on. However, almost all previously reported metasurfaces were fabricated by point-by-point scan-ning methods,[7–18] such as electronic beam lithography (EBL) and focused ion beam (FIB), and the poor efficiency imposes a serious barrier for large scale production and applications.

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imaging.[32] Compared to the point-by-point scanning type nanofabrication tools, plasmonic imaging lithography shows a great advantage in efficiency due to its one-step exposure. Also, it could realize deep subwavelength resolution far beyond the near field diffraction limit.[39] It is worth to note that most experimental investigations are focused on the resolution issue with results of dense nanolines, and few efforts are attributed to the plasmonic imaging lithography for fabricating complex arbitrary nanopatterns of functional devices, which impedes the extensive application of this technology.

In this paper, we propose the plasmonic cavity lithography for the batch fabrication of metasurface holograms with ani-sotropic nanoapertures to solve the efficiency problem faced by current point-by-point approach. The principle is based on the fact that plasmonic cavity composed of Ag/Pr/Ag could amplify and modulate the electric field components of evanes-cent waves to improve imaging performance, and enlarge the working distance between mask patterns and cavity so as to relieve the contamination and damage of mask patterns. This point is demonstrated by the simulated transmission amplitude of electromagnetic field inside the cavity. In experiment, using the designed lithography associated with multilayer etching transfer technique, the Au holograms as a demo sample with nanoaperture size about 95 × 175 nm2 and pattern’s area 9 × 9 µm2 are achieved, meanwhile the designed holographic image is successfully observed.

2. Principle and Configuration for Plasmonic Cavity Lithography

The schematic configuration of plasmonic cavity lithography in separated mode is shown in Figure 1a. The thickness param-eters of the cavity that composes of 20 nm Ag/30 nm Pr/50 nm Ag and 25 nm separated distance have been optimized, as depicted in Figure S1 (Supporting Information). A plane wave with 365 nm wavelength and in natural polarization normally illuminates on the Cr mask. To generate 25 nm air separation

between mask patterns and cavity, a 25 nm thick Cr grating with 80 µm period (line/space = 1) as a spacer is placed around the mask pattern’s region. The plasmonic cavity is physically contacted with Cr spacer by air pressure in experiment. In addi-tion, a 20 nm thick SiO2 hard film below the cavity is for pat-tern’s transfer, and a 50 nm thick Au film on the fused silica substrate is for fabricating metasurface hologram. Figure 1b displays the top view of the designed Cr mask patterns with nanoaperture size 60 × 170 nm2, period 300 nm, and pattern’s area 9 × 9 µm2. Under 365 nm working wavelength, the relative permittivity of materials used for simulation are εCr = −8.55 + 8.96i, εair = 1, εAg = −2.17 + 0.36i, εPr = 2.59.[40]

Compared to lithography structures for near field and super-lens, the designed plasmonic cavity could greatly improve the imaging performance. To explain the principles of physics, Figure 2 presents the calculated transmission amplitudes of magnetic field Hy and electric field Ex and Ez under the three structures sketched in the insets of Figure 2b–d, marked with I, II, and III, respectively. Here, only the incident light in TM (transverse magnetic) polarization is taken into account, since the light in TE (transverse electric) polarization could not excite the surface plasmon waves. In Figure 2a, it is clear that both the superlens and plasmonic cavity could enhance the transmission amplitude of evanescent waves, indicating higher resolution than that of near field. However, the electric field components decide the light field of imaging lithography. Figure 2b,c exhibits the transmissions of Ex and Ez electric field components. It is worth noting that Ex component makes the positive contribution for image, while the Ez component makes the negative contribution due to the π/2 phase shift between Ex and Ez for evanescent waves.[41,42] In comparison with the Ex and Ez transmission amplitudes for near field and super-lens structures, the Ex of cavity is greatly enhanced and the Ez is depressed to kx < 6k0, which is believed to play a key role in resolution improvement. This point would be further veri-fied by the following simulated imaging results in Figure 3. In addition, one should note that the two sharp and strong peaks of dashed blue curves in Figure 2a,c represent the plasmonic

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Figure 1. a) The schematic of plasmonic cavity lithography system in separated mode. b) The top view of the designed Cr mask patterns.

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Figure 2. Transmission amplitudes of a) Hy magnetic field and b–d) Ex, Ez electric field for the three structures sketched in the insets of (b)–(d), the incident light with 365 nm wavelength and in TM polarization. The input and observation planes are, respectively, fixed at the air surface and the middle of Pr layer. The incident magnetic field is 1, and the electric field intensity is normalized.

Figure 3. The top views of light field distributions in the form of |Ex|2 + |Ey|2 + |Ez|2, |Ex|2, |Ey|2, and |Ez|2 under the left corresponding schematic struc-tures, and the observation plane is fixed at the middle of Pr layer: a–d) for near field lithography, e–h) for superlens lithography, i–l) for plasmonic cavity lithography.

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resonant modes in the superlens, which leads to the image distortion.

3. The Imaging Simulation and Analysis

For simplified calculation and comparative analysis of the imaging performance, Figure 3 gives the simulated light field distributions of nanoaperture unit for different lithography structures. Considering the nanoapertures in variant orienta-tions shown in Figure 1b, here the used incident light is con-figured with normal illumination and natural polarization. The all electric field components including |Ex|2, |Ey|2, and |Ez|2 should be considered in photosensitive imaging of rectangle nanoapertures. Viewing from the simulated results in Figure 3, it appears to the polarization selectivity for different electric field components because of the waveguide effect of the rec-tangle nanoaperture. Specially, the |Ex|2 is the main component with high light intensity and the |Ey|2 could be ignored for the small light intensity. However, for the three structures, the |Ez|2 makes negative contribution due to π/2 phase shift. Compared with the light field of |Ex|2 + |Ey|2 + |Ez|2, it is obvious that the cavity structure shows the best imaging fidelity for mask pat-terns among the given three structures, as shown in Figure 3i. The main reason is that the cavity could effectively enhance |Ex|2 and damp |Ez|2, and the calculated ratios of |Ex|2max/|Ez|2max are about 7 for near field, about 1 for superlens, and about 25 for cavity. This point agrees well with the electromagnetic field analysis in Figure 2. Arising from the optical diffraction effect, the near field lithography shows broadened in the short axis direction, resulting in the almost completely depressed ani-sotropy of the nanoaperture shown in Figure 3a. Arising from the ratio of |Ex|2/|Ez|2 is nearly equal to 1, the superlens lithog-raphy generates the completely distortion pattern as displayed in Figure 3e.

To evaluate the cross-sectional light field performance, the light field distributions in the x–z plane along the short axis direction of nanoaperture are also studied, as present in Figure 4a,b. Here, the superlens lithography is not considered for the poor imaging behavior depicted in Figure 3e. For the plasmonic cavity lithography, the incident light intensity could be effectively coupled to Pr layer and generate image with high fidelity as exhibited in Figure 4a. While for near field lithog-raphy, as shown in Figure 4b, the light intensity is quite weak in Pr layer due to the rapidly decaying property of evanescent waves. For further quantitative analysis, Figure 4c,d, respec-tively, gives the width size of image along z direction and light intensity distribution along x = 0 direction. For plasmonic cavity lithography, its width in Pr middle layer is about 2.5 times smaller than that of near field lithography, and the light inten-sity is about 2.5 times higher than that of near field lithography.

Furthermore, to evaluate the influences of separation air thickness on width size of image and the image contrast, Figure 4e,f provides the simulated results. With the increase of air thickness, the calculated results show that width size would gradually increase and the contrast would gradually decrease at the same time. For plasmonic cavity lithography, it has the smaller image distortion and the higher contrast than that of near field lithography for the same air thickness. Besides, the

simulated y–z plane light intensity distributions in the long axis direction of nanoaperture and the influences of air thick-ness on imaging performance are also given in Figure S2 (Sup-porting Information), which are in analogy to the case of short axis direction. Here 25 nm thick air separation is chosen in the designed lithography, because in this case the simulated image contrast is beyond 0.9 for the two axial directions and the image size is enlarged to 99 × 209 nm2 for the mask with nanoaper-ture size 60 × 170 nm2.

In order to further demonstrate the whole imaging effect, the light intensity distributions of the arrayed nanoapertures displayed in Figure 1b are also simulated. Figure 5a illus-trates the distinguishable and uniform imaging patterns in the middle of Pr layer, which closely resembles the used mask patterns. Figure 5b gives the cross-sectional light field distri-butions in x–z plane. Clearly, the light field in Pr layer shows strong intensity and uniform distribution inside Pr layer, which would effectively ensure the exposure depth. Figure 5c further proves this point, showing nearly equal intensity and similar profiles in Pr layer for z being equal to 85, 100, and 115 nm, respectively.

4. Experiment Results and Discussion

4.1. Lithography

To keep a certain distance between mask patterns and plas-monic cavity, a 25 nm thick groove was fabricated in Cr mask, as exhibited in Figure 6a. Mask patterns shown in Figure 6b were prepared by FIB milling inside the groove, with nanoaper-ture size (60 ± 5) × (170 ± 5) nm2, period 300 nm, and area size 9 × 9 µm2. Figure 6c illustrates the cross-section of the sample comprising 20 nm Ag/30 nm Pr/50 nm Ag/20 nm SiO2/50 nm Au films for plasmonic cavity lithography.

The proposed plasmonic cavity lithography is performed to demonstrate the fabrication for metaholograms. Figure 6a pre-sents the recorded Pr patterns with nanoaperture size (160 ± 4.8) × (238 ± 5.8) nm2, and the details of optimization of expo-sure dose are shown in Figure S3 (Supporting Information). Obviously, the achieved Pr nanoapertures are distinguishable with anisotropy. Therefore, the experimental results suggest that the plasmonic cavity lithography could effectively break the diffraction limit and be used to fabricate anisotropic nanoap-ertures, verifying the above-mentioned principle and simulated light field shown in Figure 3i. But, the near field lithography as the control experiment generates the almost circular Pr pat-terns without anisotropy, regardless of the optimization of lith-ographic process (in Figure S4 in the Supporting Information), which also agrees well with the simulated light field shown in Figure 3a.

Besides, it is worth mentioning that Pr nanoaperture size about 160 × 238 nm2 is much larger than that of mask nanoap-erture size about 60 × 170 nm2, and the calculated increased values are about 2.7 and 1.4 times for width and length, respec-tively. However, the size increase in the short axis direction is much larger than that of in the long axis direction. This behaves like optical proximity effect (OPE),[43] which is the diffraction effect of light generated from mask patterns and generates

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Figure 4. The simulated light field distributions in the x–z plane along the short axis direction of nanoaperture for a) plasmonic cavity lithography and b) near field lithography. c) The width size of light field from z = 0 to 75 nm in (a) and z = 0 to 55 nm in (b) by 5 nm step, where the width size is calculated by full width at 90% light intensity. d) The light intensity distributions at x = 0 nm in (a) and (b). e,f) The influences of air thickness on the width size of image in the middle of Pr layer and the image contrast, and the other parameters are the same as (a) and (b).

Figure 5. a) Calculated light field distributions at the middle of Pr layer for 365 nm natural polarized incident light. b) The top graph is the local magni-fied of the green dashed line region, and the bottom graph is the cross-sectional light intensity distributions in x–z plane for the top graph. c) The light intensity distributions are plotted at different z positions in Pr layer.

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deviation between mask patterns and Pr patterns. The OPE effect is more obvious with smaller size. During the design of mask patterns, the OPE effect is corrected by increasing the aspect ratio of the nanoaperture.

4.2. Pattern’s Etching Transfer

To obtain the Au metaholograms, further etching transfer pro-cesses have been accomplished by ion beam etching (IBE), dry etching, and hydrogen fluoride (HF) solution wet etching. The schematic of etching procedure is shown in Figure 7a, and the etching details are presented in the Experimental Section. The Pr patterns are successively transferred to the 50 nm Ag/20 nm SiO2/50 nm Au films, and the corresponding scanning elec-tronic microscope (SEM) images are exhibited in Figure 7b–d, respectively. As shown in Figure 7d, the Au metaholograms are successfully achieved, and the Au nanoaperture size is (95 ± 6) × (175 ± 6) nm2, the period and pattern’s area are the same as the designed value. Figure 7e further gives the atomic force microscope (AFM) image of Au metaholograms with depth about 53 nm exhibited in Figure 7f, indicating that the 50 nm thick Au film has been completely etched.

From mask patterns to Pr patterns and then to the Au pat-terns, the varied ratios of length/width deserve attention. Owing to 25 nm air separation and the OPE effect, the ratio for simulated Pr patterns is about 2.1 (209/99 nm) in spite of the ratio for mask patterns about 2.8 (170/60 nm). The ratio for experimental Pr patterns is about 1.5 (238/160 nm), for which the experimental ratio deviation is acceptable as it would be brought from many factors, such as lithographic process,

fabricated deviation, the film roughness, etc. Fortunately, owing to the shadowing effect,[44–46] during the IBE etching process, the ratio of Au patterns is about 1.8 (175/95 nm). During IBE etching, the ion beams impinge the sample on a rotated plat-form with 30° oblique angle. As a result, the etching rate in the middle region of antenna pattern would be faster than the shadow region as the ion beams are partially screened by the Pr wall.

Compared to the point-by-point scanning type nanofabrica-tion tools, such as FIB and EBL, the presented method shows huge superiority due to its one-step exposure. Moreover, lithog-raphy patterns or functional devices could be obtained in batches because of the high repeating utilization factor of the lithography mask (see Figure S5 in the Supporting Informa-tion that shows 12 times lithography results using the same mask). Meanwhile, the following film deposition or etching progress could also be achieved in batches, which will signifi-cantly improve the fabrication efficiency and reduce cost of the preparation. Furthermore, the surface plasmonic lithography possesses the ability of large exposure area and stepper lithog-raphy.[47] Besides, there is no limit to the material attached to the photoresist. For instance, TiO2, Si, Ag, or Cr based devices could be realized with the corresponding etching processes. For FIB processing, only the conductive material based devices could be fabricated. As a consequence, it can provide a parallel, batch, and super-resolution lithography method, which could be used in the fabrication processing of different functional metasurface devices.

The device quality would be improved by some efforts. The rough edge of Au nanoaperture is mainly caused by the initial rough Pr patterns and nonsteep etching process. Line edge

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Figure 6. a) The 3D AFM image of the Cr mask with Cr spacer, and the right graph shows the 25 nm air separation. b) The SEM image of mask pat-terns. c) The SEM cross-sectional image of the sample. d) The SEM image of Pr patterns generated from the plasmonic cavity lithography. e) The SEM image of Pr patterns generated from control experiment.

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roughness of Pr patterns would be decreased by employing a new Pr with smaller molecule material and higher contrast. The further optimization for etching angle and power would improve the etching steepness.

4.3. The Holographic Image of Au Metaholograms

The Au metaholograms were designed by point source algo-rithm,[48,49] and the Fresnel diffraction theory has been used to verify the correctness of the design. The Gaussian distributed pseudorandom phase X ∼ 2πN (µ, σ2), with µ = 0 and σ = 1, is added to each point source to make the amplitude of the com-puter generated holograms (CGH) for the target object more uniform.[48]

Figure 8a gives the phase holograms for target object in the form of character “E” consisted of 22 points as shown in the inset. The holograms are coded by the arrayed nanoap-ertures with variant orientations, size 90 × 180 nm2, period 300 nm, and pattern’s area 9 × 9 µm2, as shown in Figure 8b. The simulation energy efficiency of the nanostructure is about 4.47%. The low efficiency can be increased with reflec-tarrays[50] and dielectric metasurface[51,52] (more simulated details about the nanoaperture unit are shown in Figure S6 in the Supporting Information). The fabricated nanoaperture size (95 ± 6) × (175 ± 6) nm2 has a little deviation with the designed 90 × 180 nm2, which is acceptable for the experi-ment demonstrations. The designed holographic image is 15 µm above the hologram sample under 632.8 nm working wavelength.

Figure 7. a) The schematic of pattern’s transfer by IBE dry etching and HF wet etching. b–d) The SEM images of the corresponding etching patterns in (a). e) The 2D AFM image of Au patterns in (d). f) The plot of Au pattern’s depth in (e).

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Figure 8c provides the schematic of the experimental optical setup to test the effect of the fabricated hologram sample. The linear polarizer (LP1) and quarter wave plate (QWP1) after the laser are used to produce the incidence light in left-handed circular polarization. To improve the incident power for the sample with pattern’s area 9 × 9 µm2, a relative long-focus objec-tive (×10) before the sample is used to focus the light. Owing to small image size with micrometer order, the objective (×100) after the sample is utilized to magnify the experimental image

for convenience detection by charge coupled device (CCD). To avoid the disturbance coming from incident light, the trans-mission light without cross-polarization is filtered by a pair of QWP2 and LP2. More experimental test details are shown in the Experimental Section.

The simulated image generated from Fresnel diffraction is shown in Figure 8d. The size of the “E” is 10 µm along x axis and 16 µm in y axis, which is in accordance with the target object shown in the inset of Figure 8a. Figure 8e illustrates

Figure 8. a) The designed phase holograms with 30 × 30 pixels, the inset shows the holographic object in the form of character “E” consisting of 22 points. b) The configuration of the holograms coded by arrayed nanoapertures with variant orientations, the local amplification is shown in the inset. c) The experimental setup for testing the fabricated hologram sample, LP: linear polarizer, QWP: quarter wave plate. d,e) The simulated and experimental results for holographic images, respectively. f) The normalized intensity distributions along the arrow direction in (d) and (e).

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the measured holographic image located at 14 µm above the sample, which possesses some experimental error compared to the simulated 15 µm. Figure 8f presents the normalized intensity distributions of the image along the arrow direction in Figure 8d,e. It is obvious that the achieved character “E” is distinguishable and agrees well with the simulated results in Figure 8a, except for the slight deviation of the image location.

5. Conclusion

In this study, metaholograms have been successfully fabri-cated by the designed plasmonic cavity lithography and mul-tilayer etching transfer technologies, which contain arrayed nanoapertures with unit size about 95 × 175 nm2, period 300 nm, and pattern’s area 9 × 9 µm2. The designed lithog-raphy system under 365 nm working wavelength consists of Cr mask and cavity composed of 20 nm Ag/30 nm Pr/50 nm Ag. Numerical simulations show that the cavity could effec-tively deliver amplification of evanescence waves and modu-late the electric field components on imaging plane, resulting in greatly improved resolution and fidelity compared to other lithography like near field and superlens. Also, the cavity helps to enlarge the air working distance and relieves mask pattern’s contamination and damage by 25 nm thick air sepa-ration layer. The holographic image of character “E” is suc-cessfully realized by utilizing the fabricated holograms. We believe that it provides a parallel, batch, and super-resolution lithography method for the fabrication of functional metasur-face devices with different applications, such as color display, biosensor, polarizer, etc.

6. Experimental SectionNumerical Methods of Simulations: Rigorous coupled wave analysis

(RCWA) was employed to calculate the H-field transmission factor in Figure 2 and Figure S1 (Supporting Information). The RCWA code was written based on the equations in ref. [53]. The light field distributions shown in Figures 3, 4, 5 and Figure S2 (Supporting Information), and the calculating of phase change and transmission efficiency of the transmitted light in Figure S6 (Supporting Information) were simulated using commercial software CST MWS.

Preparation for Mask Patterns and Spacer: First, 25 nm thick Cr film was deposited on clean fused silica substrate by magnetron sputtering (DE500, DE Technology Limited). Second, Cr grating with 80 µm period and 40 µm line width was fabricated utilizing ultraviolet lithography and wet etching technique, which were used to control the separated distance between mask patterns and the cavity. Third, 40 nm thick Cr film was deposited on this Cr grating. Finally, mask patterns were fabricated on the 40 nm thick Cr film by FIB (Helios Nanolab 650, FEI Company, @30kV accelerating voltage), of which the aperture unit size was about 170 × 60 nm2, the period was 300 nm, and the pattern’s area was 9 × 9 µm2.

Sample Preparation: The 50 nm thick Au film and 20 nm thick SiO2 film were deposited on fused silica substrate by magnetron sputtering without breaking vacuum, respectively. Then, 50 nm thick Ag film was deposited on the Au film by vacuum thermal evaporation with a base pressure 5.0 × 10−4 Pa and deposition rate 5 nm s−1. The 30 nm thick AR-P 3170 positive Pr (All-Resist GmbH, Strausberg) was spin-coated on this Ag film, and then was baked at 100 °C for 5 min to drive off the residual solvent. Finally, the 20 nm thick Ag film was deposited on the Pr film by vacuum thermal evaporation with deposition rate 1 nm s−1.

Exposure and Development Processes: The proposed lithography system was performed under a mercury lamp light source with wavelength 365 ± 5 nm and divergence angle ±3°. To assure the vacuum proximity between the mask spacer and the cavity, ≈0.5 MPa air pressure was applied. The irradiation intensity was 0.85 mW cm−2, and the exposure time ranged from 60 to 100 s for optimization of the exposure dose. After exposure, the top 20 nm thick Ag film was peeled off by 3M adhesive tape. Then, the optical image recorded on the Pr was developed for 40 s in a diluted solution of AR 300-35 (All-Resist GmbH, Strausberg) by water in 1:1 volume ratio, rinsed by deionized water, and dried by N2 in order. For control experiment, the sample only included 30 nm thick Pr and fused silica substrate, and the exposure time ranged from 70 to 110 s, with the same development condition as the above.

Pattern’s Etching Transfer: The Au metaholograms were accomplished by transferring Pr patterns to Au film via using multilayer etching technology. Figure 7a describes the schematic of etching procedures. In this paper, all metal films were etched by IBE with 50 mA beam current and the 30° etching angle. The etching rates of Ag and Pr were 15 nm min−1, and that of Au was about 10 nm min−1. The 20 nm thick SiO2 was etched for about 12 s in 3% HF solution with 40% NH4F as buffer.

Pattern’s Measurement: The Cr film thickness and the parameters of Cr grating were measured by surface profiler (Alpha step IQ3, KLA-Tencor). The cross-section of sample and the patterns of Pr, Ag, and SiO2 were measured by SEM (SU8010, Hitachi). The cross-section of sample was prepared by ion milling system (IM4000, Hitachi). The separation distance of mask patterns and Au pattern’s depth were measured by AFM (NT-MDT NTEGRA Spectra).

The Details in Experimental Test for Holographic Image: A precision positioning stage was used to control the distance between the metahologram sample and the magnifying objective. First, the Au metaholograms were clearly imaged on the CCD, and the current distance was marked as “0 µm,” then, the distance was gradually increased to observe the change of the image on the CCD. With the increase of the distance, the image of holograms would gradually become vague and disappear due to the out of focus, meanwhile the “E” holographic image would slowly appear and change from vagueness to clearness and then vagueness. The distance for clearest “E” image is regarded as the actual location of the holographic image. Here, the clearest image was found 14 µm above the sample, which was slightly deviated from the theory position 15 µm.

Supporting InformationSupporting Information is available from the Wiley Online Library or from the author.

AcknowledgementsThe authors L.Q.L., X.H.Z., and Z.Y.Z. contributed equally to this work. This work was supported by the 973 Program of China (No. 2013CBA01700) and the National Natural Science Foundation of China (Nos. 61405200, 61575202).

Conflict of InterestThe authors declare no conflict of interest.

Keywordsmetasurface holography, nanostructure fabrication, plasmonic lithography, super-resolution

Received: May 5, 2017Revised: July 19, 2017

Published online:

Adv. Optical Mater. 2017, 1700429

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