ABLETECH ENGINEERING |1

ABLETECH ENGINEERING S.F.NO:483/1A2, # 19, VADIVU NAGAR, CHETTIPALAYAM ROAD, VELLALORE PO,

PODANUR, COIMBATORE, TAMIL NADU – 641 111. INDIA. EMAIL : info@abletechengineering.com

WEBSITE: www.abletechengineering.com

MOBILE: 0091-9443117233,9487932533,9442082533

OVERVIEW

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Our Foundation

• Our success is based on the technical strengths and capabilities of our people, the quality and diversity of our products, and our relentless pursuit to meet and exceed your expectations.

Our Vision

• To ensure our company's genuine contribution to further development of efficient and sustainable energy systems and their integration into the global economy.

Our Mission

•We value our clients.

•Our operating principles revolve around building and nurturing strong relationships with our clients, throug being responsive and attentive to your requirements.

•We aspire to be your single source supplier of a wide range of technically advanced products, from single units to complete heat transfer solutions.

• Our focus on providing high quality, innovative products, and our continuous development of efficient methods of manufacturing those products, is our constant endeavor to create solutions of high value for you.

OUR COMPANY

ABLETECH ENGINEERING (ATE) is a highly progressive and technologically advanced company with local

and international experiences in providing professional technical services for solving thermal engineering problems

in process industries. We entered the Indian market in year 2005 as manufacturer of Industrial Process Equipments.

We are specialized in design and fabrication of heat exchangers for a wide range of industries using gas-to-gas,

gas-to-liquid, and liquid-liquid applications. We help our customers to maximize energy efficiency and reduce operating costs, minimize waste, and recover precious resources from waste energy. Our products are being designed by well qualified and trained engineers having professional engineering licenses. The manufacturing facilities also hold an ISO 9001:2008 Certification.

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ABLETECH ENGINEERING offers a comprehensive range of Engineering, Design, Fabrication, Installation and

Commissioning and Service of Efficient Industrial Process Equipments. The purpose built equipments includes below :

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HEAT EXCHANGERS

OIL COOLERS

CHARGE AIR COOLERS

CONDENSERS

RADIATORS

HEAT EXCHANGERS

PLATE TYPE HEAT EXCHANGER

SHELL & TUBE TYPE HEAT EXCHANGER

PLATE-FIN TYPE HEAT EXCHANGER

CROSS FLOW HEAT EXCHANGER

BRAZED PLATE HEAT EXCHANGER

HEAT EXCHANGER

U-TUBE BUNDLE

STEAM HEAT EXCHANGER

OIL COOLERS

INTERCOOLERS

AFTERCOOLERS

LUBE OIL COOLER

WIRE-FIN OIL COOLER

HYDRAULIC OIL COOLER

TRANSFORMER OIL COOLER

COMPRESSOR OIL COOLER

BRAKE/TORQ FLOW OIL COOLER

MARINE OIL COOLER

CONCENTRIC OIL COOLER

CHARGE AIR COOLER

AIR-WATER AIR COOLER

WATER TO WATER AIR COOLER

AIR /OIL COOLER

GAS COOLER

ENGINE AIR COOLER

AIR PRE-HEATER

SEAL AIR COOLER

CONDENSER

EVAPORATOR COILS

AMMONIA CONDENSER

REFRIGERANT CONDENSER COILS

STEAM CONDENSER

RADIATORS

MARINE RADIATORS

TRACTOR RADIATORS

COMPRESSOR RADIATORS

GENSET RADIATORS

AUTOMOBILE RADIATORS

TRANSFORMER GENERATOR

RESERVE RADIATOR

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RADIAL DRILLING MACHINE

HEAVY DUTY LATHE

FINNING MACHINE-INNER & OUTER FINNING MACHINE - 6 METER

PANASONIC TIG WELDING MACHINE

ARC WELDING MACHINE

MIG WELDING MACHINE

AIR COMPRESSOR

BRAIZING OVEN

TUBE CUTTING MACHINE

MANUAL GRINDING MACHINE

HAND DRILLING MACHINE

MODEL :ATE 01-PHE

The Gasketed Plate and Frame Heat Exchangers that are made by us are premium in quality which is

made using the best variety of raw materials. This plate heat exchanger is corrosion resistant and can

easily be installed anywhere. Plate and frame heat exchangers comes in a compact design that

assures greater efficiency, low hold-up volume, expandability and flexibility, easy maintenance, and

close temperature approaches.

High heat transfer coefficients, ensuring the designed surface area is kept to a minimum.

Compact design, saving on plant room space requirements.

Ease of maintenance.

Exchanger outputs can be increased by adding additional plates.

Exchangers can achieve high cross over temperature profiles.

Low standing losses in comparison with other exchanger types.

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GASKETED PLATE & FRAME TYPE HEAT EXCHANGER

MATERIAL OF CONSTRUCTION OF PLATE HEAT EXCHANGER

CHANNEL PLATES

Stainless Steel- 304,316,316L

Titanium

Hastealloy - 276

FRAME & PRESSURE PLATES

Mild Steel -

IS 2062

GASKETS

EPDM

NBR

VITON-G

MODEL :ATE 02-STHX

The Shell and Tube (U-tube) is the most common type of heat exchanger used in the process, petroleum, chemical and

HVAC industries, it contains a number of parallel U tubes inside a shell. Shell Tube heat exchangers are used when a process

requires large amounts of fluid to be heated or cooled. Due to their design, shell tube heat exchangers offer a large heat

transfer area and provide high heat transfer efficiency.

ATE Shell and Tube Heat Exchangers are designed to meet various process requirements. Shell and Tube heat exchangers

can provide steady heat transfer by utilizing multiple passes of one or both fluids. ATE shell and tube heat exchangers come

in two (2) and four (4) pass models standard, and multi-pass custom models.Shell and Tube heat exchangers use baffles on

the shell-side fluid to accomplished mixing or turbulence.

Design Code : IS-4503, IS-2825, AMSE SEC. VIII, TEMA

Type : Fixed Tube Sheet, Removable tube Bundle, U-Tube, Coil in Tank, Double Pipe

Capacity Range : As per client's requirement. Shell Diameter : 4" to 125" Tube Length : 4' to 40' Tubes : Plain, Finned or U-Tube

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SHELL AND TUBE HEAT EXCHANGER

MATERIAL OF CONSTRUCTION OF SHELL & TUBE TYPE HEAT EXCHANGER

TUBES

Carbon Steel

SS-304,316,316 L

Copper

Admirality Brass

Titanium

Tantalum

Alu-Brass

Cupro-Nickel 90/10 or 70/30

SHELL

Carbon Steel - IS 2062

Stainless Steel

Aluminium

Brass

CHANNELS

Carbon Steel

Stainless Steel

Gun Metal

Cast Iron

Brass

We are one of the largest Wire Wound Fin, Strip Wound Fin and Extruded Finned Tube Manufacturers in India .

Wire Wound Fin Tube or Pin Fin Tube

Wire wound tube or pin fin as it is otherwise known is made from one continuous piece of wire, wound helically over the tube with root soldering on every foot of every loop.This is our main product because of its superior efficiency. It consists of wire loops wound that are Solder bonded to the external surface of a round tube.The variable density of wire loops allows for optimal thermal selection. With our flexible manufacturing process these tube are now very cost effective for both small and large volume applications. Other manufacturing range are as follows:

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FINNED TUBES-STRIP WOUND /WIRE WOUND/INTEGRAL LOW FINS/EXTRUDED FINNED TUBES

EXTRUDED FINS

MOC: BASE TUBE: CS,SS, COPPER

MOC: FIN : ALUMINIUM / COPPER

TUBE SIZE: 10 MM~38 MM

INTEGRAL LOW FINS

MOC: CS, SS-304,304 L,316,316 L, COPPER

TUBE SIZE: 12.7 / 15.8 / 19.05 and 25.4 mm OD

CRIMPED FINS

MOC : CS, SS-304,304 L,316,316 L, ,BRASS,COPPER ,CU-NI

TUBE SIZE: 12.7 / 15.8 / 19.05 and 25.4 mm OD

The charge-air cooler and turbocharger are part of a high tech induction system that increases engine

combustion efficiency. The turbocharger uses exhaust gases to compress air before it enters the charge-air

cooler.

The compressed air going through the charge-air cooler is then cooled by the ambient air flowing

across the cooler fins. The cooled air is more dense than warm air. So when it flows into the intake side of

the engine, the increased density improves horsepower, fuel economy and reduces emissions. The

compressed charged air at the outlet of charge air cooler will have a reduced temperature of about 40 to 50

degrees Celsius from a temperature of about 600 degrees Celsius. The following illustration provides a

clear view of the components associated with the charge-air-cooler and how the air flows through the

system:

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CHARGE AIR COOLERS

The charge air cooler has another advantage in that it reduces the exhaust gas temperature

It has been proven that every one degree Celsius drop in scavenge air temperature will reduce the exhaust temperature about five to ten degree Celsius.

CAC helps the engine in maintaining at a safe working temperature.

AIR -COOLED CONDENSER FOR CONDENSING UNIT

Air-cooled condenser is a kind of heat exchanger used in air-condition, refrigeration and other systems. Our products are stable and high efficient by using high quality fins and advance mechanical expand tubes techniques. Air-cooled condenser is made up of condensing fin, axial blower, and framework. At present our products include side-exhausted air-cooled condenser and V-shape top-exhausted air-cooled condenser. They are perfect auxiliary products of all kinds of compressors.

Side-exhausted type air-cooled condenser with single fan, double fan, triple fan and fourfold fan. The area of heat transfer is from 2 square meter to 180 square meter. Top-exhausted type air-cooled condenser with double fan and triple fan. The area of heat transfer is from 80 square meters to 600 square meter.

For applications including storage, process, and comfort refrigeration

For use with all types of refrigerants including HFC's & HCFC's

All sizes, shapes, capacities, circuit patterns, fin/tube configurations

3 thru 10 rows, 4 thru 16 fins/inch

Heat is also extracted as the liquid cools to condensation temperature. Latent Heat energy is released as the refrigerant changes from vapour to liquid.

The high pressure liquid leaves the condenser and travels to the metering device (TXV) (CAP TUBE).

It can then begin the cycle of extracting new heat via the evaporator.

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CONDENSORS & EVAPORATORS

An air compressor is a device that converts power (usually from an electric motor or an engine) into kinetic energy by compressing

and pressurizing air, which, on command, can be released for use elsewhere.

Often the compression takes place in two stages.

The process of compression produces energy which is manifested as heat. The heat is removed before use (or further

compression), hence the introduction of INTERCOOLER and AFTERCOOLER.

INTERCOOLERS:

Situated between the first and second stages of an air compressor, the intercooler cools the compressed air before it is further

compressed.

ATE uses technology similar to its diesel engine turbo-charged air coolers for this process. Water cooled with fins on the airside.

ATE can provide just the intercooler element OR the entire unit including the outer casing. Series production for OM requirements

is already carried out for leading compressor makers, but we are also able to design and build for bespoke special requirements.

AFTERCOOLERS:

Situated on an air compressor immediately after the air is compressed, the after cooler reduces air temperature

before it is used for the end purpose.

ATE uses technology similar to its diesel engine turbo-charged air coolers for this process. Water cooled with

fins on the airside.

ATE can provide just the after cooler element OR the entire unit including the outer casing. Series production

for OM requirements is already carried out for leading compressor makers, but we are also able to design and

build for bespoke special requirements.

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INTER /AFTER COOLERS

MODEL : ATE24-GENAC

This products have been widely used in wind power generators in India. The special arrangement of tubes

lowers the internal wind-resistance, improves the cooling flow of the generator and increase the efficiency.ATE

offers efficient Water Cooled ( CACW ), Air Cooled ( CACA ) for AC & DC Motors, alternators, hydro-

generators and turbo generators, Air cooling system for rectifier. Hence our equipment can cool heavy duty

turbine ,alternator and AC/DC Motor.These Air Coolers are durable,sturdy in construction,light in weight and

corrosion resistant.

Use and applications:

Air Coolers for Electric-Motors and Generators

Air Coolers for Overcharged Diesel Engines

Air coolers for Alternators

Hydrogen Coolers for High Power Alternators

Air Coolers for Electrical converter plants

Air pre heating powered by exhaust or waste air

Air Coolers for Heat recovery plants for process engineering

Depending on the operating conditions, the following tube materials can be used:

• Aluminium Alloy

• Brass

• Cupro nickel

• Steel or Stainless Steel

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WIND GENERTOR AC/DC ELECTRIC MOTOR AIR-AIR COOLER

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