down hydraulic hose replacement instructions

DOWN HYDRAULIC HOSE REPLACEMENT INSTRUCTIONS

Installation Tools:• 1/2” Wrench• 5/8” wrench• Wire cutters or Utility knife• Zip Ties

REMOVAL:

STEP 1 Remove the Bottom Cylinder from the Upper U-Channel using a 1/2” socket & wrench. FIG 1 or 2

STEP 2 Hold the Lower Cylinder Fitting with a 1/2” Wrench and loosen the

defective DOWN Hose from the fitting using a 5/8” Wrench. FIG 3

PRESSURE RELIEF:

STEP 1 Lower the Power-Pole Anchor® down so the Everflex™ spike is about a foot off the ground.

STEP 2 Manually push the anchor into closed position, relieving pressure. Manually lower the anchor back to the ground.

Need help? Contact our Customer Service Team at 1 + 813.689.9932 Option 2

Bottom CylinderUpper U-Channel

Figure 1Blade Models

Ram Spacers

If Ram-Spacers fall out during removal, push bushings in to hold them in place.

1/2” Tools

Bottom Cylinder

Figure 2 Pro/Spn Models

Ram Spacers must be installed on the same side they were removed.

1/2” Tools

Upper U-Channel

Figure 3

1/2” wrench

5/8” wrench

Hose Fitting

Lower Cylinder Fitting

DO NOT touch the spike with bare hands.

NOTICE: For Blade models, push the bottom of the cylinder up into the U-Channel and slide it forward past the Ram Spacers to remove it.

IMPORTANT! Safely store all mounting hardware. It will be reused.

IMPORTANT! Check to make sure the hose labeled DOWN is being removed.


Figure 5

5/8” Wrench

Down Hose

Down HPU Fitting

Figure 4

Zip-TieZip-Tie

Hydraulic Cylinder

REMOVAL (Continued):

STEP 3 Cut both Zip-Ties. FIG 4

STEP 4 Remove the defective DOWN Hose from the Power-Pole Anchor by pulling it through the U-Channel (Sportsman II/Pro II Models)

or Stern Bracket (Blade Models).

STEP 5 Remove the defective DOWN Hose from the DOWN (Right) HPU Fitting using a 5/8” Wrench. FIG 5

INSTALLATION:

STEP 1 Route the new DOWN Hose through the Power-Pole anchor as shown for your Power-Pole Anchor or Stern

Bracket Model. (FIG. 6, 7, & 8)

Solid Aluminum 3-Piece PRO II & SPORTSMAN II MODELS

Figure 8

“DOWN” HOSE

“DOWN” HOSE

“DOWN” HOSE

“UP” HOSE“UP” HOSE

“UP” HOSE

Figure 6 Figure 7

IMPORTANT! Solid Aluminum and 3-Piece Stern Brackets require the DOWN Hose to be routed so that it is on top of the UP Hose when going through the Stern Bracket. FIG 6 & 7

DOWN HYDRAULIC HOSE REPLACEMENT

INSTRUCTIONS (CONTINUED)

DOWN HYDRAULIC HOSE REPLACEMENT

INSTRUCTIONS (CONTINUED)

INSTALLATION (Continued):

STEP 2 Pull the DOWN Hose to the DOWN Cylinder Fitting and finger tighten.

STEP 3 While holding the DOWN Cylinder Fitting Base with a 1/2” Wrench, turn the DOWN Hose Fitting clockwise a quarter turn with a 5/8” Wrench. FIG 9

STEP 4 Secure the UP & DOWN Hydraulic Hoses together about 4” to 5” from the bottom of Hydraulic Cylinder using a Zip-Tie. FIG 4

STEP 5 Push the Cylinder up into the U-Channel and re-install the Cylinder using a 1/2” Socket & Wrench. FIG 1 or 2

STEP 6 Finger tighten the DOWN Hose to the DOWN HPU Fitting Base. FIG 10

STEP 7 Turn the DOWN Hose Fitting clockwise a quarter turn with a 5/8” Wrench. FIG 10

STEP 8 Run the Power-Pole through several up and down cycles to purge any air that may be in the system. If you suspect the Anchor is still not running properly, full priming instructions can be found by scanning the QR Code below.

Figure 9

5/8” Wrench

1/2” Wrench

Down Hose

Fitting Base

Figure 10

5/8” Wrench

Down HPU Fitting

Down Hose

1/2” WrenchPriming Procedure

9010 Palm River Road, Tampa, Florida 33619 • phone 813.689.9932 • fax 813.689.8883 • power-pole.com Power-Pole is a registered trademark of JL Marine Systems, Inc. © Copyright 2021 JL Marine Systems, Inc. All Rights Reserved.

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