double y high triple offsetperformance metal seated bv

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Page 1: Double Y High triple offsetperformance metal seated BV

www.doubleyvalve.com

Page 2: Double Y High triple offsetperformance metal seated BV

2

General applications and specifications

PS32 valves are installed worldwide across a range of industries including:

FOR MARKETSChemical processing

Conv

V Yelbuo D ALVES has an extensive list of customer references, organized by market segments. The following lists are available from our Sales Department upon request:

O�shore and sea

Oil & ga Ss teel factory

Geothermal steam

Hydrocarbon processing

Pulp and paper

Steam

n

Design

ASME B16.34

Fire safe API 607

API 609

Body �ang ( )

Te ng API598 ASNI FCI 70.2 class VI ( )

Facet to face dimensions ( ) ISO5752 B16.10

NACE MAR0103 compliant

Shanghai Double Y Valve Co.,Ltd.www.doubleyvalve.com

Page 3: Double Y High triple offsetperformance metal seated BV

3

Less WeightLess CostLess SpaceZeroZero LeakageOn-o� and Re n

Advantages for PS32 triple offset

PS32 TRIPLE OFFSET BUTTERFLY VALVE TO OTHER VALVESPS32

PS32 TRIPLE OFFSET BUTTERFLY VALVE TO OTHER BUTTERFLY VALVESPS32

PRE-SEAL 32

PRESSURE/TEMPERATURE

SEVICE RANGES

PRE-SEAL32 triple o�set valve outperform resiient seated and double o�stemperature levels

PRE-SEAL32 Valves outperform conv perf er�y valves over all service ranges.

PRE-SEAL32

Cent er�y valve

Double o�s

PRE-SEAL triple o� er�y valve PRE-SEAL

Shanghai Double Y Valve Co.,Ltd.www.doubleyvalve.com

Page 4: Double Y High triple offsetperformance metal seated BV

4

SEAT PLANE

SHAFTCENTER LINE

DISC/SEAL CENTER LINE

CONE AXIS

PRINCIPLE OF OPERATION

Principle of triple offset

The principle of opera on incorporated in our metal seated triple o�set valve is geomet at in the body and the seal on the disc are surf va ted slightly to one side of the seat center and above the plane of the seat. Its center of ro on is also somewhat o�set from the axis of the imaginary cone which extends from the surface of the seat.When the valve is closed, the surface of the seal and the seat are in full contact at all points. Any e�ort to try to further close the disc (rot forc ens the valve. This allows the valve to achieve a bi-dirOpening the valve, or rota ay from its seat, results in the seal moving away from the seat at all points,

aces, thus avoiding wear.Our valves fe surfaces for long lif .

TRIPLE OFFSET SEALING SYSTEM

1 set from the seat plane providing an uninterruptedace.

2 Centerline of disc is o�set from the centthe seal to fr ay from the seat on opening.

3 The cone axis is o�set from the centerline of the seal to provide aconical sealing surface that allows the seal to rotate in and out ofthe seat without interference, sliding or jamming.

3

2

1

Shanghai Double Y Valve Co.,Ltd.www.doubleyvalve.com

Page 5: Double Y High triple offsetperformance metal seated BV

5

Top stem bearing, elongated to provideexcellent stem

s alignment

graphite packing, meets all the require

emissions

em drive, we provide Key, square, double for customer choice.

avy-duty cast acket for gear and actuator,

ern and provides easy . With strong

c Valve body by Pin.

Lived loaded disc spring provides predictableand constant packing compression; ensures

reliable sealing performanceEasy-access packing gland provides uniform adjustable loading of packing

Packing follower, a separate part from packing gland, prevents uneven loading against packing

Two pcs shaft big CV value good for on/off and regulation

Sealing on stem, to protect the bearings frto get a stable torque and improve the lif for valve

Taper pins, seal welded to insureachment and vibr e

em bearing, elongated to provide excellent st t

Thrust plat er

Replaceable body seat, one-piece solid stellite hardfaced

metal seat, provides long la ngservice life and less

maximum strength

strong pull on stem for risk of blow out.

Round st ovide smooth contact

Replaceable disc seat, one-piece solid Stellite hardfaced

metal seat, pr

maintenance cost

Features for

Body seat gask et provides sealbetween body and body Seat

Disc seal gask et provides seal between disc and disc seat

Shanghai Double Y Valve Co.,Ltd.www.doubleyvalve.com

b br

applications through heavy duty for

Page 6: Double Y High triple offsetperformance metal seated BV

6

STANDARD MATERIALS

Bill of materials

Other materials of const sten ex SS, Super Duplex SS, Monel,Hastelloy-C,Aluminum bronze,Tiatanium etc. can be made on request.

Pos. Part Carbon Steel Stainless Steel Nut

SpringsBolt

Gland ringPacking

Packing retainerBearingSealingBody

Lock ringCover sealBody Cover

BoltUp stem/Down stem

KeyPinDisc

GasketDisc sealingClamp ring

Clamp ring ScrewBody Gasket

SeatBody screw

123456789

101112131415161718192021222324

ASTM A194 2HSS304

ASTM A193 B7ASTM A216 WCB

Carbon �berSS304/HCR

Bronze/carbonPPL

ASTM A216 WCBGraphite

ASTM A216 WCBASTM A216 WCBASTM A193 B7

SS431SS431SS431

ASTM A216 WCBGrapite

SSSS304

ASTM A193 B7Grapite

SSASTM A193 B7

ASTM A193 B8MSS316

ASTM A193 B8MASTM A351 CF8M

Car����berSS316/HCR

Bronze/carbonPPL

ASTM A351 CF8MGraphite

ASTM A351 CF8MASTM A351 CF8M

ASTM A193 B8M17-4PH17-4PH17-4PH

ASTM A351 CF8MGrapite

SS316ASTM A193 B8M

Grapite

ASTM A193 B8M

1

1415161718192021222324

23

45678

9

87

10111213

Shanghai Double Y Valve Co.,Ltd.www.doubleyvalve.com

Page 7: Double Y High triple offsetperformance metal seated BV

CLASS 150 DIMENSIONAL DETAILS

CLASS 150 API 609 CAT. B ISO5752

LUG

H2H1

H2H1

H2H1

L1

Double Flanged

L2

WAFER

n-m n-m

Dimensions

3"4"6"8"

10"12"14"16"18"20"24"28"32"36"40"

DN80DN100DN150DN200DN250DN300DN350DN400DN450DN500DN600DN700DN800DN900

DN1000

48545764718192

102114127154140241241300

114127140152165178190216222229267292318330410

120131165200235275315345370405470530650710765

220245275310335380435460510580640675800860

960

152.4190.5241.3298.5362

431.8476.3539.8577.9635

749.3863.6977.9

1085.81200.2

4 - 5/8-11UNC-2B8 - 5/8-11UNC-2B8 - 3/4-10UNC-2B8 - 3/4-10UNC-2B12 - 7/8-9UNC-2B12 - 7/8-9UNC-2B12 - 1-8UNC-2B16 - 1-8UNC-2B

16 - 1 1/8-8UN-2B20 - 1 1/8-8UN-2B20 - 1 1/4-8UN-2B28 - 1 1/4-8UN-2B28 - 1 1/2-8UN-2B32 - 1 1/2-8UN-2B36 - 1 1/2-8UN-2B

Size L1 L2 H1 H2ØD n-m

Flange Dirmension

Other bigger sizes and special sizes not listed on above,please contact us for more details.

ØD ØD

7 Shanghai Double Y Valve Co.,Ltd.www.doubleyvalve.com

Page 8: Double Y High triple offsetperformance metal seated BV

8

Dimensions

CLASS 300 DIMENSIONAL DETAILS

CLASS 300 API 609 CAT. B

LUG

H2H1

H2H1

H2H1

L1

Double Flanged

L2

WAFER

n-m n-m

3"4"6"8"

10"12"14"16"18"20"24"28"32"36"40"

DN80DN100DN150DN200DN250DN300DN350DN400DN450DN500DN600DN700DN800DN900

DN1000

485459738392

117133149159181229241241300

180190210232250270290210332350390430470510550

145160200235275315350385415450530590720780790

135169270285325390410465530560640800860

940 960

168.3200

269.9330.2387.4450.8514.4571.5628.6685.8812.8939.8

1054.11168.41155.7

8 - 3/4-10UNC-2B8 - 3/4-10UNC-2B

12 - 3/4-10UNC-2B12 - 7/8-9UNC-2B16 - 1-8UNC-2B

16 - 1 1/8-8UN-2B20 - 1 1/8-8UN-2B20 - 1 1/4-8UN-2B24 - 1 1/4-8UN-2B24 - 1 1/4-8UN-2B24 - 1 1/2-8UN-2B28 - 1 5/8-8UN-2B28 - 1 7/8-8UN-2B

32 - 2-8UN-2B32 - 1 5/8-8UN-2B

Size L1 L2 H1 H2ØD n-m

Flange Dirmension

Other bigger sizes and special sizes not listed on above,please contact us for more details.

ØD ØD

Shanghai Double Y Valve Co.,Ltd.www.doubleyvalve.com

Page 9: Double Y High triple offsetperformance metal seated BV

9

MAXIMUM FLOW COEFFICIENT(CV)

MAXIMUM TORQUE

VALVE WEIGHT

Pressure Temperature & CV

Pos. CL 150 CL 300123456789

1011

Size

3"4"6"8"

10"12"14"16"18"20"24"

DN80DN100DN150DN200DN250DN300DN350DN400DN450DN500DN600

112270780

1,5302,5503,9905,3006,9509,230

12,70018,300

112280770

1,2802,1503,5004,6006,4508,750

10,70017,100

Pos. CL 150(FT-LB/N-M C) L 300(FT-LB/N-M)123456789

1011

Size

3"4"6"8"

10"12"14"16"18"20"24"

DN80DN100DN150DN200DN250DN300DN350DN400DN450DN500DN600

100/136188/255354/480508/689708/960

1,500/2,0342,000/2,7122,417/3,2773,167/4,2944,083/5,5366,500/8,813

192/260317/430625/847

1,125/1,5251,417/1,9211,838/2,4923,417/4,6334,600/6,2456,500/8,800

8,600/11,50014,000/18,800

Pos. CL 150 Lug(kg) CL 300 Lug(kg) CL 150 Wafer(kg) CL 300 Wafer(kg) CL 150 Flange(kg) CL 300 Flange(kg)123456789

1011

Size

3"4"6"8"

10"12"14"16"18"20"24"

DN80DN100DN150DN200DN250DN300DN350DN400DN450DN500DN600

1519284264

102125170198265405

1922345984

120220283365470680

10142335457098

147160210330

181926466091

140181240305470

3034406590

140185230260309520

36405080

132202340468598695

1 120

Shanghai Double Y Valve Co.,Ltd.www.doubleyvalve.com

Page 10: Double Y High triple offsetperformance metal seated BV

10

Valve allowable leakage

9

DISC-SEAT LAPPING

VALVE MAXIMUM ALLOWABLE LEAKAGE RATE

3"4"6"8"

10"12"14"16"18"20"24"

00000000000

0.375 0.500 0.750 1.000 1.250 1.500 1.750 2.000 2.250 2.500 3.000

1.8 2.4 3.6 4.8 6.0 7.2 8.4 9.6

10.8 12.0 14.4

0.500 0.667 1.000 1.333 1.667 2.000 2.333 2.667 3.000 3.333 4.000

0.48 0.60 0.90 1.20 1.50 1.80 2.10 2.40 2.70 3.00 3.60

144 180 270 360 450 540 630 720 810 900

1,080

14.1 18.8 28.2 37.6 47.0 56.4 65.8 75.2 84.6 94.0

112.8

0.0015 0.0020 0.0030 0.0040 0.0050 0.0060 0.0070 0.0080 0.0090 0.0100 0.0120

0.90 1.70 6.75

11.10 16.00 21.60 28.40

00000000000

ValveSize

MediaPressure

Liquidg

Liquidg

Liquidg

Air80 psi

Air80 psi

Air60-100 psi

Liquidg

AirNA

Liquidg

Liquidper psi dp

LiquidNA

Air50 psi

Air50 psi

Air73-101 psi

Best we can do B16.34 API 598 API 6D ISO 5208 Rate D ANSI/FCI 70.2 Class V ANSI/FCI 70.2 Class VI

by a

gree

men

t bet

wee

n m

anuf

actu

rer a

nd p

urch

aser

At m

anuf

actu

ruer

’as

clos

ure

test

m

ay su

bste

st fo

r ce

rtain

size

s and

certa

in p

ress

ure

class

es

This chart was established based on ANSI B16.34 2009, API 598 2009, API 6D 2008, ISO 5208 2008, MSS SP61 2009 & ANSI/FCI 70.2 2006.

APPLICABLE STANDARDS

Quality Assurance:Valve General Design:Valve Wall Thickness:Valve Shell Test:Valve Face to Face:

ISO 9001, API Q1ANSI B16.34, API609, MSS SP 68ANSI B16.34ANSI B16.34, API 598, ISO 5208ANSI B16.10, API609, ISO 5752

Flange Drilling:Seat TFire Test:

Valve Marking:

ANSI B16.5, ANSI B16.47API 598, ISO 5208API 607ISO 5211MSS SP 25

Tr �s aces will be similar to an illu

must be forced to yield into each other more. This means much higher

lapped progressively wit������ra� �����r grade of lapping compound.

labyrinth passages su� cient to prevent any leakage without the need

stra on below in a microscopic view:

The re face will be similar to an illustra on below in a microscopic view:

Isolation Valves ml/min Control Valves ml/min

Shanghai Double Y Valve Co.,Ltd.www.doubleyvalve.com

Page 11: Double Y High triple offsetperformance metal seated BV

11

How to Order

MATERIALS. The following are or materials listed elsewhere in this catalog.

Carbon steel302 stainless steel304 stainless steel304 stainless steel304L stainless steel316 stainless steel316L stainless steelAlloy 20BronzeCD4MCuN

ronHastelloy BHastelloy CInconelNickelMonel

Ni-Al BronzeTitaniumZirconium

ASTM A216 WCB ASTM A240 Type 302ASTM A240 Type 304ASTM A351 CF8ASTM A351 CF3ASTM A351 CF8MASTM A351 CF3MASTM A351 CN7MASTM B61ASTM A995 CD4MCuN

ASTM A395ASTM A494 N7MASTM A494 CW6MASTM A494 CY40ASTM A494 CZ-100ASTM A494 M30-C (Body) or ASTM A494 M351 (Plug) ASTM B148 Gr.958ASTM B367 Gr. C-3ASTM B752 Gr. 702

Other ferrous and non-ferrous materials are ava

PS32 - 2 - W - 0 - 0 - 1 - 0 - 1 - 0Fig

ure No. PS

32

Size

B BodyDisc Sea

t Sea

lingSh

aOper

Figure No. PS32 PS10High performance Centerlined PS20....High performance Double o�setPS30....Triple o�sPS32....Triple o�set Metal to Metal

Size 2.5....DN66 2 1/2” 3....DN80 2”4....DN100 4” 5....DN125 5” ...48 DN1200 48”Other on request

BW....Wafer L ....Lug F....Flanged B....

Oper 0....Gear box1.... acuator 2....Do acuator 3....Electric acuator Other on request

1....SS431 2....17-4PH Other on request

Disc 0....WCB 1....CF8 SS3042....CF8M 316 SS3163....C95800 4....22507 5....C-276 Other on request6....DN150 6”

8....DN200 8” 10....DN250 10” Body

0....WCB 1....CF8 SS3042....CF8M 316 SS3163....C95800 4....22507 5....C-276 Other on request

Seat 0....1Cr13/HCR SS4101....F316/HCR SS3162....F316/Ste SS316 3....F316/TCC SS304 Other on request

Disc sealing................

...................... .............. .............. ..............

......................................

................................................................

..........................

...................................

.........................................................

.....................................

Shanghai Double Y Valve Co.,Ltd.www.doubleyvalve.com

Page 12: Double Y High triple offsetperformance metal seated BV

SHANGHAI DOUBLE Y VALVE CO., LTD.Room 101 Block 6 No. 18 Baosheng Road,Songjiang District, Shanghai China PC201600Factory: No. 28 Gandond Road Ehu town,Xishan Distrinct Wuxi, China PC214117Tel : +86 21 57668105Tel : +86 21 57740960E-Mail:[email protected]: www.doubleyvalve.com