double effect direct fired absorption chiller cooling ... - 150 -1350 tr... · direct fired...
TRANSCRIPT
DOUBLE EFFECT DIRECT FIRED ABSORPTION CHILLERCooling Capacity: 150 – 1350 USRtHeating Capacity: 374 – 3370 kW T-16DNH-0806-01E
Carrier makes the world a better place to live by creating a comfortable, productive and healthy environment regardless of climate. It is our mission is to be customer’s first choice for air conditioning, heating and refrigeration solutions everywhere around the world.
Great Hall of the People, Beijing, China
Kremlin, Moscow, Russia
White House, Washington, USA
Imperial Palace, Tokyo, Japan
Features/Benefits
Operation Cycle
Physical & Performance Data
Performance Curve
Overall Dimension
2-Piece Dimension
Foundation
Control system
Wiring Diagram
Standard Options
Standard Tubing Flow Chart
Burning System
Thermal Insulation
Hoisting & Shipping
1
2
3
4
5-9
10
11
12
13
13
14
15
16
17
NomenclatureNomenclature
H - Non-StandardHeating Capacity
Fuel Type:N – Natural Gas L – Light oil
Product Specification
Double Effect Direct Fired Chiller
Absorption Product Code
Features / Benefits
16DNH offers a viable alternative to traditional electric driven chillers. Fired by natural gas or light oil, 16DNH reduces
costly electricity bills and qualifies for utility rebates and incentives as a gas cooling product. 16DN can operate in the
heating mode to provide hot water, thereby reducing the size of the required boiler or even eliminating the need for a
boiler.
Excellence Efficiency
COP=1.36 ( cooling water inlet temperature is 30°C)
High quality plate heat exchanger and tubes contribute to a high efficiency, more compact profile, lighter weight.
Uniquely designed flue gas heat exchanger fully recover exhaust heat, increase efficiency and decrease flue gas
temperature.
Environmentally Friendly Chiller
Using water and lithium bromide which are natural as refrigerant medium, no CFCs;
Fired by clean burning natural gas, light oil, few electricity cost.
Few moving parts enable quiet and vibration-free operation.
Superior Part Load Performance
Concentration control system allows stable, part-load operation at cooling water temperatures as low as 15°C ( 60.8 F )
without a cooling tower bypass.
For maximum efficiency, a VFD pump automatically maintains optimum solution flow rate at all operating conditions.
Continuous operating range from 100% to 25% capacity for gas-fired series and 100% to 30% for oil-fired series, based
on minimum fire requirements for the burner.
Reliable Operation
Microprocessor control center continuously monitors machine operation, ensuring precise control.
Superior corrosion protection.
Automatic, motorless purge system extends machine life and ensures optimum efficiency and performance.
Rugged machine construction.
Anti-crystallization controls maintain proper solution concentration.
Advanced Control System
Human friendly interface between chiller and user, all text strings for display and all alarm messages are provided in
several languages.
Excellent algorithms provide precise capacity control and optimize chiller operation.
Automatically calculates a solution concentration with cycle temperature and prevents a solution crystallization by
control the fuel input.
Having the ability to communicate with central control system and telecommunicate with telephone network.
Low Temp Heat Exchanger
Cooling Water
Solution Pump Refrigerant Pump
0302
Operation Cycle
Cooling cycle
Water is used as the refrigerant in evaporator maintained under low highly vacuum state. In the cooling mode, the chiller operates on the principle that under vacuum, water boils at a low temperature, thereby cooling chilled water.To make the cooling process continuous, refrigerant vapor must be removed as it is produced. A lithium bromide solution (which has a high affinity for water) is used to absorb refrigerant vapor. As this process continues, lithium bromide becomes diluted, reducing its absorption capacity. A solution pump then transfers this weak solution to the high temperature generator where it is heated and re-concentrated to a medium concentration solution by the heat from the combustion of fuel. The medium concentration solution flows to the low temperature generator where it is heated and re-concentrated to a strong solution by the high temperature water vapor released from the solution in high temperature generator.The water vapor released in the shell-side of low temperature generator, in addition to the condensed water vapor from the tube- side of low temperature generator, enters the condenser to be cooled and returned to a liquid state. The refrigerant water then returns to the evaporator to begin a new cycle.To remove heat from the machine, cooling water is first circulated through the tubes of the absorber to remove the heat of the evaporator. Then it is circulated through the tubes of condenser. The strong solution from the low-temperature generator flows back to the absorber to begin a new cycle.
Heating cycle
High temperature water vapor produced in the high temperature generator is passed directly to the evapora-tor via absorber where it condenses and transfers its heat to hot water circulating through the evaporator tubes. This condensed water then flows to the absorber where it mixes with the concentrated solution returning from the high temperature generator. The diluted solution is then pumped back to the high-temperature generator to repeat the vapor generation phase for the heating function.
Exhaust
Burner
High TempHeat Exchanger
Exhaust High Temp GeneratorLow Temp Generator Condenser
Hot Water
Hot Water
Absorber Evaporator
Exhaust Heat Recovery
High Temp GeneratorLow Temp Generator
Condenser
Cooling Water
Chilled Water
Chilled Water
EvaporatorAbsorber
Condensate
Heat Recovery
Exhaust Heat Recovery
Spray P
ump
Condensate
Heat Recovery
Low Temp Heat Exchanger
Solution Pump Refrigerant Pump
Burner
High TempHeat Exchanger
Spray P
ump
Physical & Performance Data
16DNH 015 018 021 024 028 033 036 040 045 050 060 066 080 100 120 135
USRt 150 180 210 240 280 330 360 400 450 500 600 660 800 1000 1200 1350
104kcal/h 45 54 64 73 85 100 109 121 136 151 181 200 242 302 363 408
kW 527 633 738 844 985 1160 1266 1407 1582 1758 2110 2321 2813 3516 4220 4747
104kcal/h 32 39 45 52 60 71 77 86 97 107 129 142 172 215 258 290
kW 374 449 524 599 699 824 899 999 1123 1248 1498 1648 1997 2497 2996 3370
℃
m3/h 91 109 127 145 169 200 218 242 272 302 363 399 484 605 726 816
mH2O 9.1 9.1 9.1 9.1 5.7 5.8 5.4 5.2 9.0 8.9 10.2 10.3 7.5 13.0 9.5 12.6
kPa 89 89 89 89 56 57 53 51 88 87 100 101 74 127 93 123
A(mm) 100 100 125 125 150 150 150 150 200 200 200 200 250 250 300 300
3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2
℃
m3/h 141 169 197 226 263 310 338 376 423 470 564 620 752 940 1128 1269
mH2O 8.5 8.5 8.5 8.5 8.7 8.9 8.2 8.0 10.7 10.7 11.2 11.2 7.7 13.3 13.1 17.3
kPa 83 83 83 83 85 87 80 78 105 105 110 110 75 130 128 170
A(mm) 125 125 150 150 200 200 200 200 250 250 300 300 350 350 400 400
A 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
C 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
℃
m3/h 91 109 127 145 169 200 218 242 272 302 363 399 484 605 726 816
mH2O 9.1 9.1 9.1 9.1 5.7 5.8 5.4 5.2 9.0 8.9 10.2 10.3 7.5 13.0 9.5 12.6
kPa 89 89 89 89 56 57 53 51 88 87 100 101 74 127 93 123
A(mm) 100 100 125 125 150 150 150 150 200 200 200 200 250 250 300 300
3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2
Nm3/h 31 37.2 43.4 49.6 57.9 68.2 74.4 82.7 93 103.3 124 136.4 165.4 206.7 248 279
kg/h 32.8 39.4 45.9 52.5 61.2 72.1 78.7 87.4 98.4 109.3 131.2 144.3 174.9 218.6 262.3 295.1
Gas A(mm) 40 40 40 40 40 40 40 50 50 50 65 65 65 65 65 65
Oil A(mm) 15 15 15 20 20 20 20 20 40 40 40 40 40 40 40 40
406X820
406X930
522X930
522X930
551X1080
kW 0.4 0.4 0.4 0.4 0.75 0.75 0.75 0.75 0.75 0.75 1.5 1.5 1.5 1.5 2.2 2.2
kW 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 5.5 5.5 5.5 5.5 5.5 5.5 7.5 7.5
kW 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.2 2.2 2.2 2.2 3.7 3.7 3.7 3.7
kW 1.1 1.5 1.5 1.8 3 3 3 3 5.5 5.5 5.5 7.5 7.5 7.5 11 15
kVA 10.9 11.5 11.5 11.9 14.3 14.3 14.3 14.3 21.8 21.8 22.9 25.9 32.5 32.5 37 43
mm 5640 6142 6222 7218 6824 7319
mm
mm
kg 5321 5620 6374 6920 8081 8575 9527 10579 12285 12703 18533 19667 23958 27615 36938 39576
kg 6952 7440 8547 9230 11321 12035 12721 14079 15485 16113 25343 27337 33389 38881 52123 55846
HotWater
Flow Rate
Connection Size
Fuel Connection Size
Exhaust Size
Pressure Drop
Inlet/Outlet Temp
Electric
Capacity
Weight
Model
Cooling Capacity
Flow Rate
Connection Size
Pressure Drop
Heating Capacity
PassNo.
ChilledWater
Inlet/Outlet Temp
Pass No.
Pressure Drop
Connection Size
CoolingWater
Flow Rate
Inlet/Outlet Temp
Net Weight
Dimension
Length
Width
Height
290 X 485 290 X 600 290 X 600 350 X 600 406 X 670
Pass No.
Auxiliary Pump
Burner Fan
3631
Natural Gas
Light Oil
Solution Pump
Power Supply
Ref. Pump
1880
2056
3679
2034
2313
4780
2077
2381
4791
2296
2630
4867
2444
2820
2866
3102
3199
3408
551X1080
56.5/60
3Ø-380V-50Hz
4043
3639
A(mm)
Operating Weight
12/7
32/37.5
Note:
1.Fouling factor of chilled / hot water and cooling water is 0.086m2·°℃/kW.
2.Capacity range: 25~100% (natural gas), 30~100% (oil).
3.Fuel consumption is based on: heating value of natural gas is 11,000 kcal/Nm3, heating value of light oil is
10,400 kcal/kg, both these values are low heating value.
4.Flue gas temperature: 140 – 180℃ (cooling cycle)
120℃ (heating cycle)
5.Inlet size of natural gas is base on its inlet pressure of 7kPa; Inlet size of oil is base on light oil. Please contact
Carrier for non-standard condition.
0504
Performance Curve
100%0.086m2.K/kW
32°C100%100%0.086m2.K/kW
7°C100%100%0.086m2.K/kW
Cooling Water, Cooling Capacity & COP
Chilled Water, Cooling Capacity & COP
Fuel Consumption & Cooling Capacity
Cooling Capacity
Cooling Capacity
Cooling Water Inlet Temp
Chilled Water Inlet Temp
Chilled Water Flow Rate
Cooling Water Flow Rate
Fouling Factor
Operation Condition:
Cooling Water Inlet Temp
Chilled Water Flow Rate
Cooling Water Flow Rate
Fouling Factor
Operation Condition:
Cooling Water Flow Rate
Fouling Factor
Operation Condition:
Chilled Water Inlet Temp
Cooling Capacity
Cooling Capacity
Cooling Capacity
Cooling Water Inlet Temp
Nat
ural
Gas
Con
sum
ptio
n R
ate(
Nm
3 /hU
SR
t)[L
ow H
eatin
g V
alue
110
0kca
l/Nm
3 ]
Mark indicates the position of foundation bolts
Operation and maintenance space must be reserved
Minimum reference dimensions are as below
Top of unit : 0.15 m
Both end of unit : 1 m
Front of control panel : 1.2 m
Other parts : 0.5 m
Enough space shall be reserved at one end of the
unit for tube cleaning
Dimensions in brackets are data of 16DNH018
The height does not include packing skid,
the height of skid is 200mm
Overall Dimension
16DNH021-024
700
357
751
237237
419 502 230(280)
331137241
137
331
620
16DNH015-018
Mark indicates the position of foundation bolts
Operation and maintenance space must be reserved
Minimum reference dimensions are as below
Top of unit : 0.15 m
Both end of unit : 1 m
Front of control panel : 1.2 m
Other parts : 0.5 m
Enough space shall be reserved at one end of the
unit for tube cleaning
Dimensions in brackets are data of 16DNH024
The height does not include packing skid,
the height of skid is 200mm
Cooling Water Outlet
Chilled Water OutletCooling Water Inlet
Cooling Water OutletChilled Water Inlet
Chilled Water Outlet
Chilled Water Inlet
Cooling Water Inlet
Cooling Water Outlet
Chilled Water Outlet
Chilled Water Inlet
Cooling Water Inlet
Chilled Water OutletCooling Water Inlet
Cooling Water OutletChilled Water Inlet
0706
Mark indicates the position of foundation bolts
Operation and maintenance space must be reserved
Minimum reference dimensions are as below
Top of unit : 0.15 m
Both end of unit : 1 m
Front of control panel : 1.2 m
Other parts : 0.5 m
Enough space shall be reserved at one end of the
unit for tube cleaning
Dimensions in brackets are data of 16DNH033
The height does not include packing skid,
the height of skid is 200mm
Mark indicates the position of foundation bolts
Operation and maintenance space must be reserved
Minimum reference dimensions are as below
Top of unit : 0.15 m
Both end of unit : 1 m
Front of control panel : 1.2 m
Other parts : 0.5 m
Enough space shall be reserved at one end of the
unit for tube cleaning
Dimensions in brackets are data of 16DNH040
The height does not include packing skid,
the height of skid is 200mm
Overall Dimension
16DNH036-040
16DNH028-033
Cooling Water Outlet
Cooling Water InletCooling Water OutletChilled Water OutletChilled Water Inlet
Chilled Water Outlet
Chilled Water Inlet
Cooling Water Inlet
Cooling Water Outlet
Chilled Water Outlet
Chilled Water Inlet
Cooling Water Inlet
Cooling Water InletCooling Water OutletChilled Water OutletChilled Water Inlet
16DNH060-066
16DNH045-050
Mark indicates the position of foundation bolts
Operation and maintenance space must be reserved
Minimum reference dimensions are as below
Top of unit : 0.15 m
Both end of unit : 1 m
Front of control panel : 1.2 m
Other parts : 0.5 m
Enough space shall be reserved at one end of the
unit for tube cleaning
Dimensions in brackets are data of 16DNH050
The height does not include packing skid,
the height of skid is 200mm
Overall Dimension
Mark indicates the position of foundation bolts
Operation and maintenance space must be reserved
Minimum reference dimensions are as below
Top of unit : 0.15 m
Both end of unit : 1 m
Front of control panel : 1.2 m
Other parts : 0.5 m
Enough space shall be reserved at one end of the
unit for tube cleaning
Dimensions in brackets are data of 16DNH066
The height does not include packing skid,
the height of skid is 200mm
Cooling Water Inlet
Cooling Water Outlet
Chilled Water Outlet
Chilled Water Inlet
Cooling Water Inlet
Cooling Water Outlet
Chilled Water Outlet
Chilled Water Inlet
Cooling Water Inlet
Cooling Water OutletChilled Water OutletChilled Water Inlet
Cooling Water Inlet Cooling Water OutletChilled Water OutletChilled Water Inlet
0908
Overall Dimension
Mark indicates the position of foundation bolts
Operation and maintenance space must be reserved
Minimum reference dimensions are as below
Top of unit : 0.15 m
Both end of unit : 1 m
Front of control panel : 1.2 m
Other parts : 0.5 m
Enough space shall be reserved at one end of the
unit for tube cleaning
Dimensions in brackets are data of 16DNH080
The height does not include packing skid,
the height of skid is 200mm
Mark indicates the position of foundation bolts
Operation and maintenance space must be reserved
Minimum reference dimensions are as below
Top of unit : 0.15 m
Both end of unit : 1 m
Front of control panel : 1.2 m
Other parts : 0.5 m
Enough space shall be reserved at one end of the
unit for tube cleaning
Dimensions in brackets are data of 16DNH100
The height does not include packing skid,
the height of skid is 200mm
16DNH080
16DNH100
Cooling Water Inlet Cooling Water OutletChilled Water OutletChilled Water Inlet
Cooling Water Inlet
Cooling Water OutletChilled Water OutletChilled Water Inlet
Cooling Water Outlet
Chilled Water Outlet
Chilled Water Inlet
Cooling Water Inlet
Cooling Water Outlet
Chilled Water Outlet
Chilled Water Inlet
Cooling Water Inlet
Mark indicates the position of foundation bolts
Operation and maintenance space must be reserved
Minimum reference dimensions are as below
Top of unit : 0.15 m
Both end of unit : 1 m
Front of control panel : 1.2 m
Other parts : 0.5 m
Enough space shall be reserved at one end of the
unit for tube cleaning
Dimensions in brackets are data of 16DNH120
The height does not include packing skid,
the height of skid is 200mm
Overall Dimension
Mark indicates the position of foundation bolts
Operation and maintenance space must be reserved
Minimum reference dimensions are as below
Top of unit : 0.15 m
Both end of unit : 1 m
Front of control panel : 1.2 m
Other parts : 0.5 m
Enough space shall be reserved at one end of the
unit for tube cleaning
Dimensions in brackets are data of 16DNH135
The height does not include packing skid,
the height of skid is 200mm
Cooling Water Inlet
Cooling Water Outlet
Chilled Water Outlet
Chilled Water Inlet
Cooling Water Inlet
Cooling Water OutletChilled Water OutletChilled Water Inlet
Cooling Water Inlet
Cooling Water Outlet
Chilled Water Outlet
Chilled Water Inlet
Cooling Water Inlet
Cooling Water OutletChilled Water OutletChilled Water Inlet
16DNH120
16DNH135
1110
2-Piece Dimension
16DNH
mm
mm
mm
kg
mm
mm
mm
kg
mm
mm
mm
kg
L
W
H
G
L
W
H
G
L
W
H
G
080
6235
3199
3400
23960
6235
2180
3400
17670
4439
1548
3400
6290
100
7250
3199
3400
27620
7250
2180
3400
20310
5039
1548
3400
7310
120
6824
4083
3639
34800
6824
2750
3639
24390
5428
1715
3639
10410
135
7319
4083
3639
37090
7319
2750
3639
25920
5728
1715
3639
11170
Model
Whole
Piece 1
Piece 2
Foundation
A
B
C
D
E
F
G
H
I
J
K
L
M (*)
N (*)
P
W1
W2
16DNH
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
kg
kg
015/018
2905
180
150
1043
743
180
900
231
540
842
1094/1294
3000
728
260
150
4840/5220
1940/2010
021/024
2911
180
150
1104
804
180
900
357
540
560
1344/1544
3100
740
190
175
6060/6410
2180/2490
028/033
3792
275
200
1390
990
180
900
238
540
929
1844/2096
4000
632
250
175
8200/8560
2730/3090
036/040
3798
275
200
1470
1070
180
1104
210
744
1074
1794/1994
4300
628
250
175
8660/9200
3560/4040
045/050
3798
275
200
1500
1100
180
1200
201
840
709
2094/2294
4300
745
260
175
10200/10400
4860/5400
060/066
4348/4846
275
250
1700
1200
180
1428
268
1068
1315/1400
2184/2384
5700
704
220
200
16800/18400
7000/7400
080
4786
300
250
1900
1400
150
1430
300
1130
1230
2446
5032
380
585
225
23000
10389
100
5801
300
250
1900
1400
150
1433
300
1130
1645
3046
6037
130
585
225
25410
13470
120
5271
320
250
2600
2100
150
1760
225
1460
1077
3378
5677
50
570
260
37501
14622
135
5761
320
250
2600
2100
150
1760
225
1460
1007
3678
6177
50
570
260
40090
15756
Tube Cleaning Space LEmbedded cable conduit
Drainage ditch set around the unit
8-200 Hole depth 315
8-M20 Anchor bolt(supplied by customer)
Embedded cable conduit
Note:
1. Foundation load bearing capacity is designed subject to unit load W1 and W2. 2. Foundation levelness should be within 1/1000. 3. Square holes in foundation are used to fix foundation bolts. Slope at one side of the square hole is used to pour mortar.4. Space for tube cleaning may be set at either end of the unit. 5. Shade part and square hole represents base angle and bolt hole of the unit respectively
Model
Load
Load
1312
Control System
ICVC International Chiller Visual ControllerConvenient Operation, Powerful Function
Many acquisition points for operating parameters, wide control range The controller contains 1 ICVC display module, 3 CCN acquisition modules, 13 temperature sensors, 1 pressure switch, 1 temperature switch and pump protection, etc. Great storage capacity, more than 200 pieces of relevant information can be stored in the unit Solution circulation regulated by variable frequency driver is within 10~100%. Group Control Function Support three operating modes: single, remote control and CCN CCN can be connected through Carrier DATAPORT Building automation system can be connected through RS485 and RS232 standard serial communication interface Advanced Timing Function Everyday can be divided into 8 time intervals. Different operating modes can be set for each time interval, and time intervals may vary from day to day in a week 10 holidays can be set, and operating mode can be set for 8 operating time intervals of each holiday Cooling Capacity Control – Stable & Accurate Cooling capacity is controlled by acquisition of inlet/outlet temperature of chilled water and that of cooling water Automatic adjustment for outputa of the burner Automatic adjustment for solution circulation Energy saving correction – when cooling capacity decreases, the unit can automatically correct it Advanced Anti-Crystallization Automatically monitor concentration, temperature and pressure at seven state points of the solution, and adjust it to optimum state Several operating states are set for the unit, such as normal operation, warning, alarm and stop. Failure prepro-cessing function is added for the unit, which effectively prevents from crystallization. Auxiliary Facilities Interlocking Support interlock control over chilled water pump, cooling water pump, cooling tower so that the unit can operate more safely
Perfect Man-Machine Interface Easy to operate, the function can be completed just by a touch. Advanced control logic; Convenient and reliable operation. Support display of great information contents (more than 200 pieces of information); Perfect man-machine interface Liquid crystal touch screen Background light is adjustable Powerful Self-Diagnosis Function Controller and sensor self-check work will be done before the unit is started Display and record the latest 40 alarm logs and provide detailed diagnosis report Automatic Restart Function After power is restored, the unit may be restarted automatically to further reduce the possibility of crystalli-zation Early Warning SystemIn case any of the following potential risk factors occurs, the unit will implement automatic protective restriction to ensure safe operation of the unit. High temperature of concentrated solution exiting high temperature generator High liquid level of solution in high temperature generator Overload/high temperature of refrigerant pump Overload/high temperature of solution pump Backup safety device Low temperature of refrigerant Low temperature of chilled water High temperature of dilute solution exiting absorber Voltage failure of pressure sensor CCN overruns and stops Chilled water outlet temperature limitation Excessive concentration of solution in high tempera-ture generator Safety Protection Device Chilled water flow break protection Cooling water flow break protection (optional) Chilled water low temperature protection Anti-crystallization system High temperature generator high temperature/high pressure protection Burner failure protection Solution pump/refrigerant pump overload/overflow protection Sensor error detection Flue gas tube high temperature protection
Wiring Diagram
Standard Options
1# Termination 3# Termination
220v-1Ph-50Hz
380v-3Ph-50Hz
Note:Field Wiring
Field Wiring
Burner control power supply1# palladium unit power supply2# palladium unit power supply
Burner energy valve ONConcentric lineBurner energy valve OFF
Auxiliary hot water pump control (optional)
Unit operation signal
Alarm signal
Cooling tower fan control
Cooling water pump control
Chilled water pump control
Auxiliary hot water discharge temp (optional)
Auxiliary hot water mixing temp (optional)
Auxiliary hot water outlet temp (optional)
Auxiliary hot water inlet temp (optional)
Cooling water flow switch (optional)
Standby safety protection input
Remote control start contacts
Auxiliary hot water inlet pressure (optional)
Auxiliary hot water outlet pressure (optional)
Temperature reset signal
Standard feedback temp sensor (optional)
Standard input temp sensor (optional)
Remote end temp reset sensor (optional)
Unit WiringOption Wiring
Red
White
Black
Red
White
Black
Item Standard Option
Fluid Type Fresh Water Ethylene Glycol Propylene Glycol
Tube Copper 90-10 Cu/Ni Chilled water
Max. Working Pressure 1.0MPa ① 1.6MPa; ② 2.0MPa
Fluid Type Fresh Water Ethylene Glycol Propylene Glycol
Tube Copper 90-10 Cu/Ni Cooling water
Max. Working Pressure 1.0MPa ① 1.6MPa; ② 2.0MPa
Condenser Tube Copper 90-10 Cu/Ni
Low Temp Generator Tube Copper 90-10 Cu/Ni
Shipment 1-Piece 2-Piece
Power supply 380v-3Ph-50Hz 400v, 415v, 460v 60Hz
Control ICVC CCN
Burner Light oil or natural gas type Sookook burner
Dual fuel burner Weishaupt burner
Heating Capacity Standard type Heating amplification type
1514
Standard Tubing Flow Chart
Automatic water makeup Automatic water
makeup
Exhaust Exhaust
Flue
Flue
Drainage Drainage
Dra
inag
e
Drainage
Pressure Gauge
Thermometer
Flowmeter
Check Valve
Three-Way Valve
Water Filter
Chilled Water Pump
Cooling Water Pump
Air Handling Unit
Chilled Water Supply Pipe
Chilled Water Return Pipe
Expansion Tank
Cooled Water Supply Pipe
Cooling Water Return Pipe
Cooling Tower
Drainage
1. Please refer to “Overall Dimension” & “ Physical Data” for pipe connection positions and sizes. 2. Positions of the equipment such as chilled (warm) water pump, cooling water pump, expansion tank, etc. shall take account of water level difference and static pressure to ensure the gauge pressure of the unit does not exceed 1.0MPa (it is the non-standard model if water pressure is greater than 1.0MPa). 3. Each unit shall be configured with relevant special chilled water pump, cooling water pump and cooling tower. Meanwhile, each unit shall be connected to other units so that they can serve as standby for each other. 4. (8~10 meshes) filter shall be installed in front of the inlet of chilled water and cooling water system tube of the unit. 5. Pressure gauge (0~1.5MPa) and thermometer (0~100°C) shall be set at the inlet/outlet of the chilled water and cooling water of the unit. 6. Air vent valve shall be set at the position where chilled water and cooling water system pipe higher than each water chamber, and drain valve shall be set the bottom of the inlet pipe of chilled water and cooling water. 7. Air vent (R3/4”) shall be set at the top of the water chamber of evaporator and absorber of the unit. 8. Drainage outlet (R3/4”) shall be set at the bottom of the water chamber of evaporator and absorber of the unit, where pipe to the drainage ditch shall be installed.9. If cooling water inlet temperature tends to decrease to below 15°C, a bypass valve shall be installed at the place indicated with dashed line in the figure to maintain cooling water temperature not lower than 15°C.10. Please set water flow adjusting valve at the inlet pipe of cooling water.11. Please provide support for piping. All pipes shall carry no load.12. While the unit stops during heat supply operation in winter, it must guarantee that the water in the unit and pipes can be drained completely to prevent from frost damage to the pipe.13. During heat supply operation of the unit, outer wall temperature of the pipes connected to the absorber may reach over 80°C. High temperature resistant material shall be used for thermal insulation for a section of cooling water pipe close to the absorber. 14. Connecting hose shall be set at the connecting part of the unit and each pipe. 15. Water pressure detection for chilled water and cooling water system must be carried out in accordance with relevant standard. It is strictly forbidden to adopt air pressure detection. 16. It would be better to set expansion tank on chilled water system. 17. To measure flow in chilled water pipe, it is recommended to set flowmeter on the pipe. 18. Please refer to relevant contents for chilled water and cooling water quality control to decide whether water treatment equipment should be set or not. 19. Cooling tower should be set at well-ventilated place, in the upwind direction of smoke, dust, etc.. 20. Machine room environment: poor ventilation may cause the machine room to become humid, which may corrode machine. Too high temperature may damage electric components of the unit, while too low temperature may lead to frost crack of copper tube. Temperature in machine room shall be controlled within 5~40°C, and humidity shall be controlled below 95%.
Burning System
Water Quality Control
Natural Gas System
Light Oil System
Exhaust
Drainage
Oil Supply Valve
Oil PumpBreather valve Flowmeter
Gas-Oil Separator Burner
Electromagnetic valve
Oil Pressure RegulatorBlow-Off ValveBreatherValve
Blow-Off Valve
Pipe indicated by dashed line shall be set if the oil storage tank is higher than daily oil tank
Ball valve Filter Flowmeter
Pressure Regulating Valve
Gas Leakage Switch Burner
Scope of Supply by Carrier
Scope of Supply by Carrier
Scope of Supply by Customer
Scope of Supply by Customer
High Pressure Gas Switch
Electromagneticvalve
Low Pressure Gas Switch
High Temp Generator
Pressure Gauge
High Temp Generator
Note:
1.Design of exhaust system
(1)In design of flue and chimney, fuel gas outlet pressure of the unit shall maintain -49~0Pa (-5~0mmH2O).
(2)Fume condensate exhaust tube shall be set at the lowest place of the horizontal flue above the unit to drain condensate water into sewer smoothly.
(3) Thermal insulating material shall be based on temperature of 350°C.
3.The above-mentioned natural gas system is based on the inlet pressure of 7kPa
Cooling Water * Chilled/Hot Water Tendency Items
One-pass Circulating Make-up Circulating Make-up Corrosion Scale
PH (25°C) 6.8 ~ 8.0 6.5 ~ 8.2 6.0 ~ 8.0 6.8 ~ 8.0 6.8 ~ 8.0 O O
Electrical Conductivity
(25°C mS/m) ≤40 ≤80 ≤30 ≤40 ≤30 O O
M Alkalinity (mg/l) ≤50 ≤100 ≤50 ≤50 ≤50 O
Total Hardness (mg/l) ≤70 ≤200 ≤70 ≤70 ≤70 O
Chlorine Ion (mg/l) ≤50 ≤200 ≤50 ≤50 ≤50 O
Sulfuric Acid Ion (mg/l) ≤50 ≤200 ≤50 ≤50 ≤50 O
Total Iron (mg/l) ≤1.0 ≤1.0 ≤0.3 ≤1.0 ≤0.3 O O
Sulfur Ion (mg/l) Not Detected O
Ammonium Ion (mg/l) ≤1.0 ≤1.0 ≤0.1 ≤1.0 ≤0.1 O
Silica (mg/l) ≤30 ≤50 ≤30 ≤30 ≤30 O
Total Copper (mg/l) ≤1.0 ≤0.3 ≤0.1 ≤1.0 ≤0.1 O
1716
Thermal Insulation
Schematic of Thermal Insulation
Thermal Insulation Area
Evaporator
Refrigerant Pump Solution Pump Absorber Control PanelHigh Temp Generator
75mm thick thermal insulating material: high temperature generator, etc.
50mm thick thermal insulating material: low temperature generator, vapor pipe.
25mm thick thermal insulating material: heat exchanger, etc.
50mm thick thermal insulating material: evaporator, etc.
25mm thick thermal insulating material: solution pump, refrigerant pump, etc.
CondenserLow Temp Genarator
Note:
1. Insulation material for hot area : glass fiber, asbestos or material with similar performance
2. Insulation material for cold area : polyethylene foamed plastic or material with similar performance
Note:
Thermal insulation shall be made after installation and commissioning
Insulating material shall not be inflammable, water absorbent or air permeable.
Thermal insulation for water chamber shall facilitate opening/closing of water cover during maintenance.
Thickness and area of insulation material is shown in the following table.
Control panel and motors of solution pump and refrigerant pump do not require thermal insulation.
Joint of the thermal insulation material shall be sealed with tape to avoid dampness.
Bonding agent should be used in installation of thermal insulation. Welding is strictly prohibited.
(mm)
16DNH
75
50
25
50
25
(m2)
(m2)
015
9.9
2.2
3.1
5.9
0.3
015
9.9
2.2
3.1
5.9
0.3
018
10.4
2.2
3.3
5.9
0.3
021
11.3
2.4
3.6
6.7
0.4
024
11.9
2.4
3.8
6.7
0.4
028
13.2
3.2
4.6
7.2
0.5
033
13.9
3.2
4.8
7.2
0.5
036
15.1
3.7
5.0
8.2
0.5
040
15.9
3.7
5.3
8.2
0.5
045
18.2
4.2
5.4
9.8
0.6
050
19.2
4.2
5.7
9.8
0.6
060
21.4
8.0
7.3
13.0
0.7
066
22.5
8.5
7.7
13.8
0.7
080
32.4
10.2
8.1
17.8
1.1
100
34.1
11.1
8.7
20.9
1.1
120
42.9
12.3
9.8
14.0
1.4
135
45.5
13.3
10.8
13.4
1.4
ThicknessLocationUsage
Hot Area
Cold Area
High Temp Generator
Low Temp Generator,
vapor Pipe Solution
Heat Exchanger
Evaporator Pump, Pipe
Hoisting & Shipping
Hoisting & Shipping
An absorbing pad should be placed below the support of the unit to reduce vibration during the shipment. Transport personnel should decelerate when driving on bumpy road to prevent unit from damage due to intense vibration. Note: (1)Please hoist the unit carefully. Ensure no part will be damaged. If lifting rope contacts wearing part, length of lifting rope shall be adjusted to avoid contacting wearing part. (2)When lifting down the unit, please keep the horizontality of the unit. Ensure base frame of the unit contacts ground simultaneously. (3)Bed plate only serves as an anti-vibration tool, instead of standard component part of the unit; When the unit is installed in place, bed plate shall be removed.
Placement
(1)Before the installation, confirm that concrete foundation has enough hardness. (2)After the installation, adjust the longitudinal and horizontal level of the unit based on level benchmark point of the tube plate of the unit. Adjusted level error shall be less than 1/1000. (3)After level adjustment is completed, pour concrete mortar into square foundation bolt holes, and tighten founda-tion bolts used to fix the unit after concrete mortar is hardened.
Longitudinal level measuring point Horizontal level measuring point