double effect direct fired absorption chiller cooling ... - 150 -1350 tr... · direct fired...

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DOUBLE EFFECT DIRECT FIRED ABSORPTION CHILLER Cooling Capacity: 150 – 1350 USRt Heating Capacity: 374 – 3370 kW T-16DNH-0806-01E

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Page 1: DOUBLE EFFECT DIRECT FIRED ABSORPTION CHILLER Cooling ... - 150 -1350 TR... · DIRECT FIRED ABSORPTION CHILLER Cooling Capacity: 150 ... Foundation Control system ... High quality

DOUBLE EFFECT DIRECT FIRED ABSORPTION CHILLERCooling Capacity: 150 – 1350 USRtHeating Capacity: 374 – 3370 kW T-16DNH-0806-01E

Page 2: DOUBLE EFFECT DIRECT FIRED ABSORPTION CHILLER Cooling ... - 150 -1350 TR... · DIRECT FIRED ABSORPTION CHILLER Cooling Capacity: 150 ... Foundation Control system ... High quality

Carrier makes the world a better place to live by creating a comfortable, productive and healthy environment regardless of climate. It is our mission is to be customer’s first choice for air conditioning, heating and refrigeration solutions everywhere around the world.

Great Hall of the People, Beijing, China

Kremlin, Moscow, Russia

White House, Washington, USA

Imperial Palace, Tokyo, Japan

Features/Benefits

Operation Cycle

Physical & Performance Data

Performance Curve

Overall Dimension

2-Piece Dimension

Foundation

Control system

Wiring Diagram

Standard Options

Standard Tubing Flow Chart

Burning System

Thermal Insulation

Hoisting & Shipping

1

2

3

4

5-9

10

11

12

13

13

14

15

16

17

NomenclatureNomenclature

H - Non-StandardHeating Capacity

Fuel Type:N – Natural Gas L – Light oil

Product Specification

Double Effect Direct Fired Chiller

Absorption Product Code

Features / Benefits

16DNH offers a viable alternative to traditional electric driven chillers. Fired by natural gas or light oil, 16DNH reduces

costly electricity bills and qualifies for utility rebates and incentives as a gas cooling product. 16DN can operate in the

heating mode to provide hot water, thereby reducing the size of the required boiler or even eliminating the need for a

boiler.

 

Excellence Efficiency

COP=1.36 ( cooling water inlet temperature is 30°C)

High quality plate heat exchanger and tubes contribute to a high efficiency, more compact profile, lighter weight.

Uniquely designed flue gas heat exchanger fully recover exhaust heat, increase efficiency and decrease flue gas

temperature.

Environmentally Friendly Chiller

Using water and lithium bromide which are natural as refrigerant medium, no CFCs;

Fired by clean burning natural gas, light oil, few electricity cost.

Few moving parts enable quiet and vibration-free operation.

Superior Part Load Performance

Concentration control system allows stable, part-load operation at cooling water temperatures as low as 15°C ( 60.8 F )

without a cooling tower bypass.

For maximum efficiency, a VFD pump automatically maintains optimum solution flow rate at all operating conditions.

Continuous operating range from 100% to 25% capacity for gas-fired series and 100% to 30% for oil-fired series, based

on minimum fire requirements for the burner.

Reliable Operation

Microprocessor control center continuously monitors machine operation, ensuring precise control.

Superior corrosion protection.

Automatic, motorless purge system extends machine life and ensures optimum efficiency and performance.

Rugged machine construction.

Anti-crystallization controls maintain proper solution concentration.

Advanced Control System

Human friendly interface between chiller and user, all text strings for display and all alarm messages are provided in

several languages.

Excellent algorithms provide precise capacity control and optimize chiller operation.

Automatically calculates a solution concentration with cycle temperature and prevents a solution crystallization by

control the fuel input.

Having the ability to communicate with central control system and telecommunicate with telephone network.

Page 3: DOUBLE EFFECT DIRECT FIRED ABSORPTION CHILLER Cooling ... - 150 -1350 TR... · DIRECT FIRED ABSORPTION CHILLER Cooling Capacity: 150 ... Foundation Control system ... High quality

Low Temp Heat Exchanger

Cooling Water

Solution Pump Refrigerant Pump

0302

Operation Cycle

Cooling cycle

Water is used as the refrigerant in evaporator maintained under low highly vacuum state. In the cooling mode, the chiller operates on the principle that under vacuum, water boils at a low temperature, thereby cooling chilled water.To make the cooling process continuous, refrigerant vapor must be removed as it is produced. A lithium bromide solution (which has a high affinity for water) is used to absorb refrigerant vapor. As this process continues, lithium bromide becomes diluted, reducing its absorption capacity. A solution pump then transfers this weak solution to the high temperature generator where it is heated and re-concentrated to a medium concentration solution by the heat from the combustion of fuel. The medium concentration solution flows to the low temperature generator where it is heated and re-concentrated to a strong solution by the high temperature water vapor released from the solution in high temperature generator.The water vapor released in the shell-side of low temperature generator, in addition to the condensed water vapor from the tube- side of low temperature generator, enters the condenser to be cooled and returned to a liquid state. The refrigerant water then returns to the evaporator to begin a new cycle.To remove heat from the machine, cooling water is first circulated through the tubes of the absorber to remove the heat of the evaporator. Then it is circulated through the tubes of condenser. The strong solution from the low-temperature generator flows back to the absorber to begin a new cycle.

Heating cycle

High temperature water vapor produced in the high temperature generator is passed directly to the evapora-tor via absorber where it condenses and transfers its heat to hot water circulating through the evaporator tubes. This condensed water then flows to the absorber where it mixes with the concentrated solution returning from the high temperature generator. The diluted solution is then pumped back to the high-temperature generator to repeat the vapor generation phase for the heating function.

Exhaust

Burner

High TempHeat Exchanger

Exhaust High Temp GeneratorLow Temp Generator Condenser

Hot Water

Hot Water

Absorber Evaporator

Exhaust Heat Recovery

High Temp GeneratorLow Temp Generator

Condenser

Cooling Water

Chilled Water

Chilled Water

EvaporatorAbsorber

Condensate

Heat Recovery

Exhaust Heat Recovery

Spray P

ump

Condensate

Heat Recovery

Low Temp Heat Exchanger

Solution Pump Refrigerant Pump

Burner

High TempHeat Exchanger

Spray P

ump

Physical & Performance Data

16DNH 015 018 021 024 028 033 036 040 045 050 060 066 080 100 120 135

USRt 150 180 210 240 280 330 360 400 450 500 600 660 800 1000 1200 1350

104kcal/h 45 54 64 73 85 100 109 121 136 151 181 200 242 302 363 408

kW 527 633 738 844 985 1160 1266 1407 1582 1758 2110 2321 2813 3516 4220 4747

104kcal/h 32 39 45 52 60 71 77 86 97 107 129 142 172 215 258 290

kW 374 449 524 599 699 824 899 999 1123 1248 1498 1648 1997 2497 2996 3370

m3/h 91 109 127 145 169 200 218 242 272 302 363 399 484 605 726 816

mH2O 9.1 9.1 9.1 9.1 5.7 5.8 5.4 5.2 9.0 8.9 10.2 10.3 7.5 13.0 9.5 12.6

kPa 89 89 89 89 56 57 53 51 88 87 100 101 74 127 93 123

A(mm) 100 100 125 125 150 150 150 150 200 200 200 200 250 250 300 300

3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2

m3/h 141 169 197 226 263 310 338 376 423 470 564 620 752 940 1128 1269

mH2O 8.5 8.5 8.5 8.5 8.7 8.9 8.2 8.0 10.7 10.7 11.2 11.2 7.7 13.3 13.1 17.3

kPa 83 83 83 83 85 87 80 78 105 105 110 110 75 130 128 170

A(mm) 125 125 150 150 200 200 200 200 250 250 300 300 350 350 400 400

A 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

C 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

m3/h 91 109 127 145 169 200 218 242 272 302 363 399 484 605 726 816

mH2O 9.1 9.1 9.1 9.1 5.7 5.8 5.4 5.2 9.0 8.9 10.2 10.3 7.5 13.0 9.5 12.6

kPa 89 89 89 89 56 57 53 51 88 87 100 101 74 127 93 123

A(mm) 100 100 125 125 150 150 150 150 200 200 200 200 250 250 300 300

3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2

Nm3/h 31 37.2 43.4 49.6 57.9 68.2 74.4 82.7 93 103.3 124 136.4 165.4 206.7 248 279

kg/h 32.8 39.4 45.9 52.5 61.2 72.1 78.7 87.4 98.4 109.3 131.2 144.3 174.9 218.6 262.3 295.1

Gas A(mm) 40 40 40 40 40 40 40 50 50 50 65 65 65 65 65 65

Oil A(mm) 15 15 15 20 20 20 20 20 40 40 40 40 40 40 40 40

406X820

406X930

522X930

522X930

551X1080

kW 0.4 0.4 0.4 0.4 0.75 0.75 0.75 0.75 0.75 0.75 1.5 1.5 1.5 1.5 2.2 2.2

kW 3.7 3.7 3.7 3.7 3.7 3.7 3.7 3.7 5.5 5.5 5.5 5.5 5.5 5.5 7.5 7.5

kW 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.2 2.2 2.2 2.2 3.7 3.7 3.7 3.7

kW 1.1 1.5 1.5 1.8 3 3 3 3 5.5 5.5 5.5 7.5 7.5 7.5 11 15

kVA 10.9 11.5 11.5 11.9 14.3 14.3 14.3 14.3 21.8 21.8 22.9 25.9 32.5 32.5 37 43

mm 5640 6142 6222 7218 6824 7319

mm

mm

kg 5321 5620 6374 6920 8081 8575 9527 10579 12285 12703 18533 19667 23958 27615 36938 39576

kg 6952 7440 8547 9230 11321 12035 12721 14079 15485 16113 25343 27337 33389 38881 52123 55846

HotWater

Flow Rate

Connection Size

Fuel Connection Size

Exhaust Size

Pressure Drop

Inlet/Outlet Temp

Electric

Capacity

Weight

Model

Cooling Capacity

Flow Rate

Connection Size

Pressure Drop

Heating Capacity

PassNo.

ChilledWater

Inlet/Outlet Temp

Pass No.

Pressure Drop

Connection Size

CoolingWater

Flow Rate

Inlet/Outlet Temp

Net Weight

Dimension

Length

Width

Height

290 X 485 290 X 600 290 X 600 350 X 600 406 X 670

Pass No.

Auxiliary Pump

Burner Fan

3631

Natural Gas

Light Oil

Solution Pump

Power Supply

Ref. Pump

1880

2056

3679

2034

2313

4780

2077

2381

4791

2296

2630

4867

2444

2820

2866

3102

3199

3408

551X1080

56.5/60

3Ø-380V-50Hz

4043

3639

A(mm)

Operating Weight

12/7

32/37.5

Note:

1.Fouling factor of chilled / hot water and cooling water is 0.086m2·°℃/kW.

2.Capacity range: 25~100% (natural gas), 30~100% (oil).

3.Fuel consumption is based on: heating value of natural gas is 11,000 kcal/Nm3, heating value of light oil is

10,400 kcal/kg, both these values are low heating value.

4.Flue gas temperature: 140 – 180℃ (cooling cycle)

120℃ (heating cycle)

5.Inlet size of natural gas is base on its inlet pressure of 7kPa; Inlet size of oil is base on light oil. Please contact

Carrier for non-standard condition.

Page 4: DOUBLE EFFECT DIRECT FIRED ABSORPTION CHILLER Cooling ... - 150 -1350 TR... · DIRECT FIRED ABSORPTION CHILLER Cooling Capacity: 150 ... Foundation Control system ... High quality

0504

Performance Curve

100%0.086m2.K/kW

32°C100%100%0.086m2.K/kW

7°C100%100%0.086m2.K/kW

Cooling Water, Cooling Capacity & COP

Chilled Water, Cooling Capacity & COP

Fuel Consumption & Cooling Capacity

Cooling Capacity

Cooling Capacity

Cooling Water Inlet Temp

Chilled Water Inlet Temp

Chilled Water Flow Rate

Cooling Water Flow Rate

Fouling Factor

Operation Condition:

Cooling Water Inlet Temp

Chilled Water Flow Rate

Cooling Water Flow Rate

Fouling Factor

Operation Condition:

Cooling Water Flow Rate

Fouling Factor

Operation Condition:

Chilled Water Inlet Temp

Cooling Capacity

Cooling Capacity

Cooling Capacity

Cooling Water Inlet Temp

Nat

ural

Gas

Con

sum

ptio

n R

ate(

Nm

3 /hU

SR

t)[L

ow H

eatin

g V

alue

110

0kca

l/Nm

3 ]

Mark indicates the position of foundation bolts

Operation and maintenance space must be reserved

Minimum reference dimensions are as below

Top of unit : 0.15 m

Both end of unit : 1 m

Front of control panel : 1.2 m

Other parts : 0.5 m

Enough space shall be reserved at one end of the

unit for tube cleaning

Dimensions in brackets are data of 16DNH018

The height does not include packing skid,

the height of skid is 200mm

Overall Dimension

16DNH021-024

700

357

751

237237

419 502 230(280)

331137241

137

331

620

16DNH015-018

Mark indicates the position of foundation bolts

Operation and maintenance space must be reserved

Minimum reference dimensions are as below

Top of unit : 0.15 m

Both end of unit : 1 m

Front of control panel : 1.2 m

Other parts : 0.5 m

Enough space shall be reserved at one end of the

unit for tube cleaning

Dimensions in brackets are data of 16DNH024

The height does not include packing skid,

the height of skid is 200mm

Cooling Water Outlet

Chilled Water OutletCooling Water Inlet

Cooling Water OutletChilled Water Inlet

Chilled Water Outlet

Chilled Water Inlet

Cooling Water Inlet

Cooling Water Outlet

Chilled Water Outlet

Chilled Water Inlet

Cooling Water Inlet

Chilled Water OutletCooling Water Inlet

Cooling Water OutletChilled Water Inlet

Page 5: DOUBLE EFFECT DIRECT FIRED ABSORPTION CHILLER Cooling ... - 150 -1350 TR... · DIRECT FIRED ABSORPTION CHILLER Cooling Capacity: 150 ... Foundation Control system ... High quality

0706

Mark indicates the position of foundation bolts

Operation and maintenance space must be reserved

Minimum reference dimensions are as below

Top of unit : 0.15 m

Both end of unit : 1 m

Front of control panel : 1.2 m

Other parts : 0.5 m

Enough space shall be reserved at one end of the

unit for tube cleaning

Dimensions in brackets are data of 16DNH033

The height does not include packing skid,

the height of skid is 200mm

Mark indicates the position of foundation bolts

Operation and maintenance space must be reserved

Minimum reference dimensions are as below

Top of unit : 0.15 m

Both end of unit : 1 m

Front of control panel : 1.2 m

Other parts : 0.5 m

Enough space shall be reserved at one end of the

unit for tube cleaning

Dimensions in brackets are data of 16DNH040

The height does not include packing skid,

the height of skid is 200mm

Overall Dimension

16DNH036-040

16DNH028-033

Cooling Water Outlet

Cooling Water InletCooling Water OutletChilled Water OutletChilled Water Inlet

Chilled Water Outlet

Chilled Water Inlet

Cooling Water Inlet

Cooling Water Outlet

Chilled Water Outlet

Chilled Water Inlet

Cooling Water Inlet

Cooling Water InletCooling Water OutletChilled Water OutletChilled Water Inlet

16DNH060-066

16DNH045-050

Mark indicates the position of foundation bolts

Operation and maintenance space must be reserved

Minimum reference dimensions are as below

Top of unit : 0.15 m

Both end of unit : 1 m

Front of control panel : 1.2 m

Other parts : 0.5 m

Enough space shall be reserved at one end of the

unit for tube cleaning

Dimensions in brackets are data of 16DNH050

The height does not include packing skid,

the height of skid is 200mm

Overall Dimension

Mark indicates the position of foundation bolts

Operation and maintenance space must be reserved

Minimum reference dimensions are as below

Top of unit : 0.15 m

Both end of unit : 1 m

Front of control panel : 1.2 m

Other parts : 0.5 m

Enough space shall be reserved at one end of the

unit for tube cleaning

Dimensions in brackets are data of 16DNH066

The height does not include packing skid,

the height of skid is 200mm

Cooling Water Inlet

Cooling Water Outlet

Chilled Water Outlet

Chilled Water Inlet

Cooling Water Inlet

Cooling Water Outlet

Chilled Water Outlet

Chilled Water Inlet

Cooling Water Inlet

Cooling Water OutletChilled Water OutletChilled Water Inlet

Cooling Water Inlet Cooling Water OutletChilled Water OutletChilled Water Inlet

Page 6: DOUBLE EFFECT DIRECT FIRED ABSORPTION CHILLER Cooling ... - 150 -1350 TR... · DIRECT FIRED ABSORPTION CHILLER Cooling Capacity: 150 ... Foundation Control system ... High quality

0908

Overall Dimension

Mark indicates the position of foundation bolts

Operation and maintenance space must be reserved

Minimum reference dimensions are as below

Top of unit : 0.15 m

Both end of unit : 1 m

Front of control panel : 1.2 m

Other parts : 0.5 m

Enough space shall be reserved at one end of the

unit for tube cleaning

Dimensions in brackets are data of 16DNH080

The height does not include packing skid,

the height of skid is 200mm

Mark indicates the position of foundation bolts

Operation and maintenance space must be reserved

Minimum reference dimensions are as below

Top of unit : 0.15 m

Both end of unit : 1 m

Front of control panel : 1.2 m

Other parts : 0.5 m

Enough space shall be reserved at one end of the

unit for tube cleaning

Dimensions in brackets are data of 16DNH100

The height does not include packing skid,

the height of skid is 200mm

16DNH080

16DNH100

Cooling Water Inlet Cooling Water OutletChilled Water OutletChilled Water Inlet

Cooling Water Inlet

Cooling Water OutletChilled Water OutletChilled Water Inlet

Cooling Water Outlet

Chilled Water Outlet

Chilled Water Inlet

Cooling Water Inlet

Cooling Water Outlet

Chilled Water Outlet

Chilled Water Inlet

Cooling Water Inlet

Mark indicates the position of foundation bolts

Operation and maintenance space must be reserved

Minimum reference dimensions are as below

Top of unit : 0.15 m

Both end of unit : 1 m

Front of control panel : 1.2 m

Other parts : 0.5 m

Enough space shall be reserved at one end of the

unit for tube cleaning

Dimensions in brackets are data of 16DNH120

The height does not include packing skid,

the height of skid is 200mm

Overall Dimension

Mark indicates the position of foundation bolts

Operation and maintenance space must be reserved

Minimum reference dimensions are as below

Top of unit : 0.15 m

Both end of unit : 1 m

Front of control panel : 1.2 m

Other parts : 0.5 m

Enough space shall be reserved at one end of the

unit for tube cleaning

Dimensions in brackets are data of 16DNH135

The height does not include packing skid,

the height of skid is 200mm

Cooling Water Inlet

Cooling Water Outlet

Chilled Water Outlet

Chilled Water Inlet

Cooling Water Inlet

Cooling Water OutletChilled Water OutletChilled Water Inlet

Cooling Water Inlet

Cooling Water Outlet

Chilled Water Outlet

Chilled Water Inlet

Cooling Water Inlet

Cooling Water OutletChilled Water OutletChilled Water Inlet

16DNH120

16DNH135

Page 7: DOUBLE EFFECT DIRECT FIRED ABSORPTION CHILLER Cooling ... - 150 -1350 TR... · DIRECT FIRED ABSORPTION CHILLER Cooling Capacity: 150 ... Foundation Control system ... High quality

1110

2-Piece Dimension

16DNH

mm

mm

mm

kg

mm

mm

mm

kg

mm

mm

mm

kg

L

W

H

G

L

W

H

G

L

W

H

G

080

6235

3199

3400

23960

6235

2180

3400

17670

4439

1548

3400

6290

100

7250

3199

3400

27620

7250

2180

3400

20310

5039

1548

3400

7310

120

6824

4083

3639

34800

6824

2750

3639

24390

5428

1715

3639

10410

135

7319

4083

3639

37090

7319

2750

3639

25920

5728

1715

3639

11170

Model

Whole

Piece 1

Piece 2

Foundation

A

B

C

D

E

F

G

H

I

J

K

L

M (*)

N (*)

P

W1

W2

16DNH

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

kg

kg

015/018

2905

180

150

1043

743

180

900

231

540

842

1094/1294

3000

728

260

150

4840/5220

1940/2010

021/024

2911

180

150

1104

804

180

900

357

540

560

1344/1544

3100

740

190

175

6060/6410

2180/2490

028/033

3792

275

200

1390

990

180

900

238

540

929

1844/2096

4000

632

250

175

8200/8560

2730/3090

036/040

3798

275

200

1470

1070

180

1104

210

744

1074

1794/1994

4300

628

250

175

8660/9200

3560/4040

045/050

3798

275

200

1500

1100

180

1200

201

840

709

2094/2294

4300

745

260

175

10200/10400

4860/5400

060/066

4348/4846

275

250

1700

1200

180

1428

268

1068

1315/1400

2184/2384

5700

704

220

200

16800/18400

7000/7400

080

4786

300

250

1900

1400

150

1430

300

1130

1230

2446

5032

380

585

225

23000

10389

100

5801

300

250

1900

1400

150

1433

300

1130

1645

3046

6037

130

585

225

25410

13470

120

5271

320

250

2600

2100

150

1760

225

1460

1077

3378

5677

50

570

260

37501

14622

135

5761

320

250

2600

2100

150

1760

225

1460

1007

3678

6177

50

570

260

40090

15756

Tube Cleaning Space LEmbedded cable conduit

Drainage ditch set around the unit

8-200 Hole depth 315

8-M20 Anchor bolt(supplied by customer)

Embedded cable conduit

Note:

1. Foundation load bearing capacity is designed subject to unit load W1 and W2. 2. Foundation levelness should be within 1/1000. 3. Square holes in foundation are used to fix foundation bolts. Slope at one side of the square hole is used to pour mortar.4. Space for tube cleaning may be set at either end of the unit. 5. Shade part and square hole represents base angle and bolt hole of the unit respectively

Model

Load

Load

Page 8: DOUBLE EFFECT DIRECT FIRED ABSORPTION CHILLER Cooling ... - 150 -1350 TR... · DIRECT FIRED ABSORPTION CHILLER Cooling Capacity: 150 ... Foundation Control system ... High quality

1312

Control System

ICVC International Chiller Visual ControllerConvenient Operation, Powerful Function

Many acquisition points for operating parameters, wide control range The controller contains 1 ICVC display module, 3 CCN acquisition modules, 13 temperature sensors, 1 pressure switch, 1 temperature switch and pump protection, etc. Great storage capacity, more than 200 pieces of relevant information can be stored in the unit Solution circulation regulated by variable frequency driver is within 10~100%. Group Control Function Support three operating modes: single, remote control and CCN CCN can be connected through Carrier DATAPORT Building automation system can be connected through RS485 and RS232 standard serial communication interface  Advanced Timing Function Everyday can be divided into 8 time intervals. Different operating modes can be set for each time interval, and time intervals may vary from day to day in a week 10 holidays can be set, and operating mode can be set for 8 operating time intervals of each holiday Cooling Capacity Control – Stable & Accurate Cooling capacity is controlled by acquisition of inlet/outlet temperature of chilled water and that of cooling water Automatic adjustment for outputa of the burner Automatic adjustment for solution circulation Energy saving correction – when cooling capacity decreases, the unit can automatically correct it Advanced Anti-Crystallization Automatically monitor concentration, temperature and pressure at seven state points of the solution, and adjust it to optimum state Several operating states are set for the unit, such as normal operation, warning, alarm and stop. Failure prepro-cessing function is added for the unit, which effectively prevents from crystallization. Auxiliary Facilities Interlocking Support interlock control over chilled water pump, cooling water pump, cooling tower so that the unit can operate more safely

Perfect Man-Machine Interface Easy to operate, the function can be completed just by a touch. Advanced control logic; Convenient and reliable operation. Support display of great information contents (more than 200 pieces of information); Perfect man-machine interface Liquid crystal touch screen Background light is adjustable Powerful Self-Diagnosis Function Controller and sensor self-check work will be done before the unit is started Display and record the latest 40 alarm logs and provide detailed diagnosis report  Automatic Restart Function After power is restored, the unit may be restarted automatically to further reduce the possibility of crystalli-zation  Early Warning SystemIn case any of the following potential risk factors occurs, the unit will implement automatic protective restriction to ensure safe operation of the unit. High temperature of concentrated solution exiting high temperature generator High liquid level of solution in high temperature generator Overload/high temperature of refrigerant pump Overload/high temperature of solution pump Backup safety device Low temperature of refrigerant Low temperature of chilled water High temperature of dilute solution exiting absorber Voltage failure of pressure sensor CCN overruns and stops Chilled water outlet temperature limitation Excessive concentration of solution in high tempera-ture generator  Safety Protection Device Chilled water flow break protection Cooling water flow break protection (optional) Chilled water low temperature protection Anti-crystallization system High temperature generator high temperature/high pressure protection Burner failure protection Solution pump/refrigerant pump overload/overflow protection Sensor error detection Flue gas tube high temperature protection

Wiring Diagram

Standard Options

1# Termination 3# Termination

220v-1Ph-50Hz

380v-3Ph-50Hz

Note:Field Wiring

Field Wiring

Burner control power supply1# palladium unit power supply2# palladium unit power supply

Burner energy valve ONConcentric lineBurner energy valve OFF

Auxiliary hot water pump control (optional)

Unit operation signal

Alarm signal

Cooling tower fan control

Cooling water pump control

Chilled water pump control

Auxiliary hot water discharge temp (optional)

Auxiliary hot water mixing temp (optional)

Auxiliary hot water outlet temp (optional)

Auxiliary hot water inlet temp (optional)

Cooling water flow switch (optional)

Standby safety protection input

Remote control start contacts

Auxiliary hot water inlet pressure (optional)

Auxiliary hot water outlet pressure (optional)

Temperature reset signal

Standard feedback temp sensor (optional)

Standard input temp sensor (optional)

Remote end temp reset sensor (optional)

Unit WiringOption Wiring

Red

White

Black

Red

White

Black

Item Standard Option

Fluid Type Fresh Water Ethylene Glycol Propylene Glycol

Tube Copper 90-10 Cu/Ni Chilled water

Max. Working Pressure 1.0MPa ① 1.6MPa; ② 2.0MPa

Fluid Type Fresh Water Ethylene Glycol Propylene Glycol

Tube Copper 90-10 Cu/Ni Cooling water

Max. Working Pressure 1.0MPa ① 1.6MPa; ② 2.0MPa

Condenser Tube Copper 90-10 Cu/Ni

Low Temp Generator Tube Copper 90-10 Cu/Ni

Shipment 1-Piece 2-Piece

Power supply 380v-3Ph-50Hz 400v, 415v, 460v 60Hz

Control ICVC CCN

Burner Light oil or natural gas type Sookook burner

Dual fuel burner Weishaupt burner

Heating Capacity Standard type Heating amplification type

Page 9: DOUBLE EFFECT DIRECT FIRED ABSORPTION CHILLER Cooling ... - 150 -1350 TR... · DIRECT FIRED ABSORPTION CHILLER Cooling Capacity: 150 ... Foundation Control system ... High quality

1514

Standard Tubing Flow Chart

Automatic water makeup Automatic water

makeup

Exhaust Exhaust

Flue

Flue

Drainage Drainage

Dra

inag

e

Drainage

Pressure Gauge

Thermometer

Flowmeter

Check Valve

Three-Way Valve

Water Filter

Chilled Water Pump

Cooling Water Pump

Air Handling Unit

Chilled Water Supply Pipe

Chilled Water Return Pipe

Expansion Tank

Cooled Water Supply Pipe

Cooling Water Return Pipe

Cooling Tower

Drainage

1. Please refer to “Overall Dimension” & “ Physical Data” for pipe connection positions and sizes. 2. Positions of the equipment such as chilled (warm) water pump, cooling water pump, expansion tank, etc. shall take account of water level difference and static pressure to ensure the gauge pressure of the unit does not exceed 1.0MPa (it is the non-standard model if water pressure is greater than 1.0MPa). 3. Each unit shall be configured with relevant special chilled water pump, cooling water pump and cooling tower. Meanwhile, each unit shall be connected to other units so that they can serve as standby for each other. 4. (8~10 meshes) filter shall be installed in front of the inlet of chilled water and cooling water system tube of the unit. 5. Pressure gauge (0~1.5MPa) and thermometer (0~100°C) shall be set at the inlet/outlet of the chilled water and cooling water of the unit. 6. Air vent valve shall be set at the position where chilled water and cooling water system pipe higher than each water chamber, and drain valve shall be set the bottom of the inlet pipe of chilled water and cooling water. 7. Air vent (R3/4”) shall be set at the top of the water chamber of evaporator and absorber of the unit. 8. Drainage outlet (R3/4”) shall be set at the bottom of the water chamber of evaporator and absorber of the unit, where pipe to the drainage ditch shall be installed.9. If cooling water inlet temperature tends to decrease to below 15°C, a bypass valve shall be installed at the place indicated with dashed line in the figure to maintain cooling water temperature not lower than 15°C.10. Please set water flow adjusting valve at the inlet pipe of cooling water.11. Please provide support for piping. All pipes shall carry no load.12. While the unit stops during heat supply operation in winter, it must guarantee that the water in the unit and pipes can be drained completely to prevent from frost damage to the pipe.13. During heat supply operation of the unit, outer wall temperature of the pipes connected to the absorber may reach over 80°C. High temperature resistant material shall be used for thermal insulation for a section of cooling water pipe close to the absorber. 14. Connecting hose shall be set at the connecting part of the unit and each pipe. 15. Water pressure detection for chilled water and cooling water system must be carried out in accordance with relevant standard. It is strictly forbidden to adopt air pressure detection. 16. It would be better to set expansion tank on chilled water system. 17. To measure flow in chilled water pipe, it is recommended to set flowmeter on the pipe. 18. Please refer to relevant contents for chilled water and cooling water quality control to decide whether water treatment equipment should be set or not. 19. Cooling tower should be set at well-ventilated place, in the upwind direction of smoke, dust, etc.. 20. Machine room environment: poor ventilation may cause the machine room to become humid, which may corrode machine. Too high temperature may damage electric components of the unit, while too low temperature may lead to frost crack of copper tube. Temperature in machine room shall be controlled within 5~40°C, and humidity shall be controlled below 95%.

Burning System

Water Quality Control

Natural Gas System

Light Oil System

Exhaust

Drainage

Oil Supply Valve

Oil PumpBreather valve Flowmeter

Gas-Oil Separator Burner

Electromagnetic valve

Oil Pressure RegulatorBlow-Off ValveBreatherValve

Blow-Off Valve

Pipe indicated by dashed line shall be set if the oil storage tank is higher than daily oil tank

Ball valve Filter Flowmeter

Pressure Regulating Valve

Gas Leakage Switch Burner

Scope of Supply by Carrier

Scope of Supply by Carrier

Scope of Supply by Customer

Scope of Supply by Customer

High Pressure Gas Switch

Electromagneticvalve

Low Pressure Gas Switch

High Temp Generator

Pressure Gauge

High Temp Generator

Note:

1.Design of exhaust system

(1)In design of flue and chimney, fuel gas outlet pressure of the unit shall maintain -49~0Pa (-5~0mmH2O).

(2)Fume condensate exhaust tube shall be set at the lowest place of the horizontal flue above the unit to drain condensate water into sewer smoothly.

(3) Thermal insulating material shall be based on temperature of 350°C.

3.The above-mentioned natural gas system is based on the inlet pressure of 7kPa

Cooling Water * Chilled/Hot Water Tendency Items

One-pass Circulating Make-up Circulating Make-up Corrosion Scale

PH (25°C) 6.8 ~ 8.0 6.5 ~ 8.2 6.0 ~ 8.0 6.8 ~ 8.0 6.8 ~ 8.0 O O

Electrical Conductivity

(25°C mS/m) ≤40 ≤80 ≤30 ≤40 ≤30 O O

M Alkalinity (mg/l) ≤50 ≤100 ≤50 ≤50 ≤50 O

Total Hardness (mg/l) ≤70 ≤200 ≤70 ≤70 ≤70 O

Chlorine Ion (mg/l) ≤50 ≤200 ≤50 ≤50 ≤50 O

Sulfuric Acid Ion (mg/l) ≤50 ≤200 ≤50 ≤50 ≤50 O

Total Iron (mg/l) ≤1.0 ≤1.0 ≤0.3 ≤1.0 ≤0.3 O O

Sulfur Ion (mg/l) Not Detected O

Ammonium Ion (mg/l) ≤1.0 ≤1.0 ≤0.1 ≤1.0 ≤0.1 O

Silica (mg/l) ≤30 ≤50 ≤30 ≤30 ≤30 O

Total Copper (mg/l) ≤1.0 ≤0.3 ≤0.1 ≤1.0 ≤0.1 O

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1716

Thermal Insulation

Schematic of Thermal Insulation

Thermal Insulation Area

Evaporator

Refrigerant Pump Solution Pump Absorber Control PanelHigh Temp Generator

75mm thick thermal insulating material: high temperature generator, etc.

50mm thick thermal insulating material: low temperature generator, vapor pipe.

25mm thick thermal insulating material: heat exchanger, etc.

50mm thick thermal insulating material: evaporator, etc.

25mm thick thermal insulating material: solution pump, refrigerant pump, etc.

CondenserLow Temp Genarator

Note:

1. Insulation material for hot area : glass fiber, asbestos or material with similar performance

2. Insulation material for cold area : polyethylene foamed plastic or material with similar performance

Note:

Thermal insulation shall be made after installation and commissioning

Insulating material shall not be inflammable, water absorbent or air permeable.

Thermal insulation for water chamber shall facilitate opening/closing of water cover during maintenance.

Thickness and area of insulation material is shown in the following table.

Control panel and motors of solution pump and refrigerant pump do not require thermal insulation.

Joint of the thermal insulation material shall be sealed with tape to avoid dampness.

Bonding agent should be used in installation of thermal insulation. Welding is strictly prohibited.

(mm)

16DNH

75

50

25

50

25

(m2)

(m2)

015

9.9

2.2

3.1

5.9

0.3

015

9.9

2.2

3.1

5.9

0.3

018

10.4

2.2

3.3

5.9

0.3

021

11.3

2.4

3.6

6.7

0.4

024

11.9

2.4

3.8

6.7

0.4

028

13.2

3.2

4.6

7.2

0.5

033

13.9

3.2

4.8

7.2

0.5

036

15.1

3.7

5.0

8.2

0.5

040

15.9

3.7

5.3

8.2

0.5

045

18.2

4.2

5.4

9.8

0.6

050

19.2

4.2

5.7

9.8

0.6

060

21.4

8.0

7.3

13.0

0.7

066

22.5

8.5

7.7

13.8

0.7

080

32.4

10.2

8.1

17.8

1.1

100

34.1

11.1

8.7

20.9

1.1

120

42.9

12.3

9.8

14.0

1.4

135

45.5

13.3

10.8

13.4

1.4

ThicknessLocationUsage

Hot Area

Cold Area

High Temp Generator

Low Temp Generator,

vapor Pipe Solution

Heat Exchanger

Evaporator Pump, Pipe

Hoisting & Shipping

Hoisting & Shipping

An absorbing pad should be placed below the support of the unit to reduce vibration during the shipment. Transport personnel should decelerate when driving on bumpy road to prevent unit from damage due to intense vibration. Note: (1)Please hoist the unit carefully. Ensure no part will be damaged. If lifting rope contacts wearing part, length of lifting rope shall be adjusted to avoid contacting wearing part. (2)When lifting down the unit, please keep the horizontality of the unit. Ensure base frame of the unit contacts ground simultaneously. (3)Bed plate only serves as an anti-vibration tool, instead of standard component part of the unit; When the unit is installed in place, bed plate shall be removed.

Placement

(1)Before the installation, confirm that concrete foundation has enough hardness. (2)After the installation, adjust the longitudinal and horizontal level of the unit based on level benchmark point of the tube plate of the unit. Adjusted level error shall be less than 1/1000. (3)After level adjustment is completed, pour concrete mortar into square foundation bolt holes, and tighten founda-tion bolts used to fix the unit after concrete mortar is hardened.

Longitudinal level measuring point Horizontal level measuring point