double-deep storage technology - unicarriers europe deep... · 2018-11-16 · double-deep storage...
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Double-Deepstorage technology 30 % higher storage space effi ciency. 17 % lower storage costs.
30 %more storage capacity
100 %warehouse effi ciency
Are you in a fast growing business? Do you need to expand within
your existing storage facilities, or do you just want to use your
space more effi ciently?
Double-Deep storage instantly gives you up to 30 % more pallet
locations compared to conventional pallet racking. UniCarriers has
the know-how and technology to help you optimise your double-
deep operations.
Double-Deep storage technology
UniCarriers designs, manufactures and supports the most advanced material
handling equipment. By integrating the three distinctive brands of Atlet, Nissan
Forklift and TCM, UniCarriers is the perfect mixture of Japanese quality and
technology as well as Swedish design and ergonomics. UniCarriers represents
more than 65 years of industry experience, an unparalleled global reach and
deep understanding of local markets.
1 2
1 Double-Deep with Fixed Mast
Double-Deep trucks with a fi xed
mast, such as ATF and XTF
stackers or TERGO® reach trucks
with a fi xed mast, need to have
free space for the straddle legs.
This means the lowest pallet
must be placed on beams in the
pallet rack. UniCarriers provides
a number of different straddle
and load wheel solutions to
bring the bottom pallet as low
as possible. This means better
use of the warehouse height and
an increased number of pallet
locations.
2 Double-Deep with Moving Mast
If fl oor picking is your priority, or if
you want to put the fi rst pallet on
the fl oor for some other reason,
a moving mast is the solution.
UniCarriers TERGO® reach trucks
are designed to provide high
capacity and performance in this
confi guration. The rigid design
in combination with mast tilt and
the ProVision concept for perfect
visibility through the mast gives
you the right conditions for a high-
performance warehouse solution.
Space utilisation
Racking 50 %
Aisles 44 %
Work areas 6 %
Pallets in storage system
Practical utilisation 85–90 %
(Depending on number of pallets
of same type)
Space utilisation
Racking 45 %
Aisles 48 %
Work areas 7 %
Pallets in storage system
Practical utilisation 90–95 %
Space utilisation
Racking 39 %
Aisles 55 %
Work areas 6 %
Pallets in storage system
Practical utilisation 90–95 %
Conventional, Adjustable Pallet Racking (APR = 100)
is the most common type of racking. Each individual pallet is easily
accessible, the racking arrangements are fl exible and the capital cost is
relatively low. However, this solution rarely offers the lowest storage cost since
fl oor space utilisation is comparatively low.
Double-Deep racking
halves the number of aisles required to give excellent utilisation of storage
capacity, with up to a 30 % storage increase compared to conventional
pallet storage. Four pallets can be stored in each racking bay between the
aisles. It is an ideal high-density storage system with greater fl exibility, where
100 % selectivity is less critical than optimum space utilisation. What’s more,
the initial capital cost of Double-Deep is lower than many other high-density
storage systems. A purpose-built Double-Deep telescopic fork truck is
required to operate the system, which also has the added advantage of
conventional reach truck fl exibility.
Installation cost comparison index = 100 – 110 (APR = 100)
Very-Narrow-Aisle storage (VNA)
creates high storage capacities thanks to narrow aisles and a very high
racking height. Pallets are stored and retrieved quickly due to the design of
the man-up VNA trucks. This can be a cost-effective solution when the cost
per square metre is high or the available area is limited. To operate a VNA
installation, specially designed rail or wire-guided specialist high-lifting trucks
are needed. The fl oor space utilisation is up to 40-55 % depending on the
transfer aisle width.
Installation cost comparison index = 110 – 140 (APR = 100)
What’s your ultimate storage solution?Space equals money. So how do you get the most out of your warehousing space? There are numerous methods of storing
palletised products in a warehouse – from simple fl oor block-stacking to highly sophisticated automatic crane stores.
All have their virtues, depending on your operational requirements – whether it is simply to store as many pallets as possible,
or to allow a very high degree of selectivity and instant retrieval of any given pallet. For many types of warehouse, however,
Double-Deep stacking combines highly effi cient space utilisation with excellent availability, using fl exible, cost-effective
handling equipment.
Truck performance
+ Operator effi ciency
+ Warehouse layout
Operational output
We bring your Double-Deep operations to the next level
When developing your Double-Deep storage,
UniCarriers’ material handling expertise is at your
disposal. We guide you so you can create the most
effi cient truck fl eet, designed around your unique
warehousing conditions, and we offer you the
technology that helps you make the most of your
Double-Deep operations.
Logistics Analyser (LA)
UniCarriers has the material handling know-how and
experience to be your partner in constantly enhancing
your operational effi ciency. To help you get an
overview of your warehouse operations and identify
areas for improvement, we have developed the
Logistics Analyser (LA). It’s a sophisticated tool that
allows us to simulate and analyse the complete fl ow of
your existing and future
operations. Together we
can easily fi nd the right
solutions for your
business, and can see
how they affect both your
effi ciency and your total
cost of operation.
1
The right toolsfor your effi ciencyUniCarriers pioneered the development of telescopic fork stackers and reach trucks
and remain the acknowledged world leader in Double-Deep storage applications.
Our range includes a broad array of dedicated telescopic fork Double-Deep trucks.
Proven world-leading ergonomics and top performance make them the most
effective in their class.
1. UniCarriers ERGO Double-Deep stackers The ultra-compact ERGO ATF and
XTF provide Double-Deep stacking
capability, combining optimum
effi ciency with cost-effectiveness and
fl exibility, while the operator can enjoy
a safe, protected work environment
surrounded by UniCarriers’ innovative
ergonomics. The ERGO ATF stand-in
stacker can operate in narrow aisles
and other confi ned spaces. With its
telescopic forks, extended at the
push of a button, the ERGO ATF/
XTF provides Double-Deep stacking
capability. It can stack up to the
maximum lift height even with the forks
fully extended. The ERGO XTF Double-
Deep sit-on stacker is designed for
more intensive operations, where the
operator has to work for long periods
of time and is better off sitting than
standing.
ERGO ATF/XTFTelereach stacker stand-in and sit-on telescopic forks
Lift capacity Single/double deep ATF 1000/800 kg, XTF: 1000/1000 kg
Lift height up to 6.3 metres
2
3
TERGO® UMS-TF/UHD-TF/UHX-TF Reach truck with telescopic forks
Lift height up to 12.1 metres
2. UniCarriers TERGO® Double-Deep reach trucksFeaturing outstandingly advanced
ergonomics and performance, the
new generation UniCarriers TERGO®
heavy-duty Double-Deep reach trucks
bring your warehousing effi ciency
to the highest level. You also get a
reach truck designed for Double-Deep
storage right from the start. Built with
a robust chassis, a strong mast with
appropriate tilt function depending on
your material handling requirements,
well-dimensioned hydraulics and
state-of-the-art telescopic forks,
the TERGO® has what it takes to
optimise your heavy-duty Double-Deep
operations. Where high-level racking
is the solution in the quest for even
more storage capacity, there’s the
high-lifting TERGO® UHX-TF, giving the
capability to stack Double-Deep up to
12.1 metres. Depending on the design
of the warehouse and your capacity
requirements, UniCarriers design reach
trucks with a moving or a fi xed mast.
3. UniCarriers tilting mast for your total Double-Deep controlA tilting mast fi ts perfectly within
Double-Deep operations. When
removing loads from racking, the mast
can be tilted rearwards to conveniently
clear the back of the pallet from the
racking and the load behind. This
minimises the risk of goods damage,
while also reducing the truck length
and thereby increasing the speed of
pallet handling when stacking at height,
and by tilting the mast forward, the
operator can reach highly positioned
pallets even if there is load overhang on
the lower levels.
4. Man-up VNA double deep truckA very narrow aisle (VNA) warehouse
confi guration achieves excellent space
utilisation. Add Double-Deep racking
and the number of aisles required is
reduced, and storage density becomes
outstanding. Double-Deep stacking
capability is achieved with a sturdy
hydraulic telescopic fork module, fi tted
to a traversing/rotating carriage which
enables the truck to handle pallets in
the racks on either side of the aisle.
5
5. ProVision concept for your Double-Deep visionUniCarriers’ ProVision mast design
ensures visibility and ergonomics
when handling loads in high-level
storage systems. Due to cleverly
positioned hydraulic hoses in the
mast to operate the telescopic forks,
the operator can enjoy the same
vision as in a conventional truck. To
further enhance the operator’s vision
in high-level Double-Deep racking,
an optional fork-integrated camera
together with a cabin monitor is
available. The ProVision concept also
means optimised visibility through the
overhead guard, thanks to the perfectly
positioned and angled protection bars.
If your operation includes extra heavy
pallets, you need trucks with a very
high load capacity. In this case we
recommend reach trucks with a
fi xed mast design. This means the
racking needs a bottom beam, and
a fi xed mast can be used. Intelligent
UniCarriers design with low straddles
and compact load wheels (only
235 mm) allows low bottom beam
positioning, which enhances your total
storage capacity.
The openings in the overhead guard
pillars and the low contour of the
truck also improve visibility, safety and
performance when manoeuvring in
confi ned spaces.
6. Moving or fi xed mast?UniCarriers’ moving mast solution is
perfect in warehouses designed for
low-level order picking since there
is no need for a bottom beam in the
Double-Deep racking. This makes the
fl oor picking location easily available
and the replenishment pallet instantly
accessible. With the truck standing
clear of the racking, the mast reaches
out and the forks are extended to
engage the rear pallet cleanly and
easily. The truck can still handle heavy
loads at high lift heights.
We dare to care about your Double Deep operations
With Double-Deep storage you release the full capacity
of your warehouse. You simply get more from less. At
UniCarriers we have the know-how, the technology and
the truck range you need to succeed, and most of all
we have the personal commitment to care about your
business all the way. It’s very personal, and that’s just the
way we are.
Reduce your Total Cost of Operation with UniCarriers
We agree. Price is everything. Or to be more specifi c: your
Total Cost of Operation (TCO). That’s why we’re so focused on
cutting costs and improving your material handling. The truck
and its performance play an important role, but this is even more
about how we can support you in optimising your warehouse
operations to give you the best value for your money.
Which – in the long run – is what creates a winner.
It’s all about
the price.
But whatprice?
UniCarriers Corporation reserves the right to make any changes without notice concerning colours, equipment or specifi cations detailed in this brochure, or to discontinue individual models. The colours of
vehicles delivered may differ slightly from those in this brochure. The specifi cations vary for different countries depending on local market conditions. Please consult your local dealer to ensure that the vehicle
delivered accords with your expectations. All values are determined based on the standard condition and may vary due to motor and system tolerances, condition of the truck and operational conditions.
Some equipment shown on photos is optional.
UNICARRIERS CORPORATIONmds. 2016-11