doe consolidated audit program don dihel, chmm portsmouth/paducah project office 2015 paducah site...
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DOE Consolidated Audit Program
Don Dihel,CHMM
Portsmouth/Paducah Project Office2015 Paducah Site Status Report
September 15, 2014ASP 2015 Workshop
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Site Background
• 3,556 acres total• > 500 structures / facilities• 4 main process buildings• 1,760 process components
• Groundwater source contamination• Soils remediation• Future D&D • Pump-and-Treat optimization
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• Paducah enrichment and support facilities were leased to USEC Inc. in 1994.
• In April 2014, USEC stopped enrichment operations.• In August 2014, USEC formally submitted a letter to PPPO
announcing its intention to return its leased facilities, including PAL, back to DOE.
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Paducah Gaseous Diffusion Plant Contractors
• Swift and Staley Team• Teaming partners of Swift and Staley Mechanical,
Wastren Advantage, Incorporated, and Northwind.• Responsible for Facility Support Services at the Paducah
Gaseous Diffusion Plant in Paducah, Kentucky. • Contract ended March 2015, but extended.• Won contract for 3rd time. Awaiting Notice To Proceed
to start 60 day transition to new contract.
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Paducah Gaseous Diffusion Plant Contractors
• Flour Federal Services (FFS)• Teaming partners of Fluor, Los Alamos Technical
Associates, and Chicago Bridge & Iron.• FFS is responsible for the management, integration and
execution of the deactivation and post-GDP shutdown remediation activities at the Paducah site.
• FFS is assumed responsibilities for enrichment and support facilities in October, 2014.
• FFS supports DOECAP.
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Project Scope
PERIOD 1Task Order
Implementation Period
PERIOD 2De-Lease Planning &
Transfer Period
NTPTransfer of
GDP
End of Current Remediation
Contract
End of Task Order
Deactivation Project Timeline
July 2014
July 2017
October 2014
July 2015
PERIOD 4Post-GDP Shutdown Environmental Remediation Services
Period
PERIOD 3Facility Deactivation & Infrastructure Optimization Period
Futu
re D
&D
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Accomplishments
Deactivation and Environmental Remediation• Drained, packaged, and shipped lube oil from process buildings some
of which will be reused as a cleaning agent.• Began removal of R-114 refrigerant from the gaseous diffusion plant
for safer deposit removal activities.• Two of the ten systems that will remove uranium deposits from the
gaseous diffusion plant, the first of their kind, are on site.• Completed switchyard consolidation to better suit the changing needs
of the plant site. • Identified 11 facilities for D&D to support footprint reduction.• Deep soil mixing to remove TCE contamination from soil is more than
50% complete.
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C-410/420 Demolition
• Demolition of the 116,000-square-foot C-410/420 Feed Plant was completed on May 14, 2015.
• 2,600 panels of cement asbestos siding and 9,000 feet of pipe are among the more 4,700 tons of waste safely removed prior to demolition.
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C-410/420 Demolition
Constructed in 1956 the C-410/420 Feed Plant was used to produce uranium hexafluoride (UF6) for uranium enrichment in the plants cascades.
• The 85-foot tall Feed Plant began demolition in 2011 with the ~30,000-square-foot Eastern-Third. Crews had to remove system piping and other equipment prior to the final stages of demolition in 2014.
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C-410/420 Demolition
• Wastes were loaded into 114 rail-cars and shipped to Clive, UT, including over 110,000-square-feet of building material.
• The amount of waste generated from decontamination and demolition would cover one football field 15 feet deep.
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C-410/420 Demolition
20062006 20152015
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Fissile Deinventory
• Developed program to handle fissile material as part of the fissile deinventory project.
• Over 100 people were trained to safely remove fissile material in facilities that have ceased operations.
• Almost 230 pieces of fissile waste from the C-720 Maintenance and Stores building have been removed. 162 total containers of waste have been generated.
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Waste Management
FY15 Waste Management
• Dispositioned more than 160,000 gallons of lube oil from the process buildings
• Dispositioned more than 25,000 gallons of PCB transformer oil from Building C-337
• Developed four authorization limit packages for offsite treatment/disposition of lube oil and PCB transformer oil; and
• Performed a paper and site Audit of the Veolia Incinerator Facility in Port Arthur, Texas.
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FY 2016 Planned Work
• Continue Uranium Deposit Removal • Continue Deactivation:
• Refrigerant • Lube Oil• Utility Optimization• Small, unused facility D&D
• Pump-and-Treat Operations • Southwest and Northeast Plumes• Regulatory documentation of the On-site Waste Disposal Option• Waste Management and Removal from several facilities and areas
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Waste Generation
• The lube oil removal project has shipped almost 200 tons of waste offsite in tanker trucks.
• An additional 160 tons of PCB oil from PCB transformers have been remove and shipped offsite in containers.
• Removal of theses wastes are crucial to moving forward with future D&D activities.
Containers Volume (ft3) Volume (m3) Weight (lbs) Weight (tons)
Waste Generated 485 59,617 1,688 1,967,549 984
Waste Shipped Offsite 80 38,003 1,076 1,536,105 768
Waste Disposed in C-746-U 19 10,260 291 142,819 71
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TSDs used by Paducah
• Diversified Scientific Services, Inc., Kingston, TN• Energy Solutions, Clive, UT• Materials and Energy Corporation, Oak Ridge, TN• Clean Harbors Eldorado, Eldorado, AR• Clean Harbors Deer Park, Deer Park, TX• Waste Control Specialists, Andrews, TX
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• During FY 2015, the Paducah site provided support for the following TSD audits:o Don Dihel – EnergySolutions, Bear Creek, TN
Waste Control Specialists, Andrews, TX
o During FY 2016, the Paducah site anticipates supporting the following TSD audits: o Don Dihel – EnergySolutions, Bear Creek, TN
Waste Control Specialists, Andrews, TXo Lisa Turner – two audits - TBD
Paducah Support for DOECAP
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Analytical Outlook
FY 2015 FY 2016 FY 2017 TotalOperational Samples 740 4,500 3,300 8,540
Environmental Remediation Samples* 5,200 5,200 5,400 15,800
Total 5,940 9,700 8,700 24,340
* Environmental Remediation Samples will continue to be shipped offsite for analysis.
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Approved Labortories
• ALS Laboratory Group Utah, Salt Lake City, UT• GEL, LLC, Charleston, SC• Materials and Chemistry Laboratory, Inc., Oak Ridge,
TN• Microbac Tennessee, Johnson City, TN• ALS Environmental Laboratory, Ft. Collins, CO• TestAmerica St. Louis, Earth City, MO• Southwest Research Institute, San Antonio, TX• Shealy Environmental Services, West Columbia, SC
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• During FY 2015, the Paducah site provided support for the following laboratory audits:o Lisa Crabtree – GEL and TestAmerica, Earth City, MO.o Kelly Layne – GEL and TestAmerica, Earth City, MO.o Don Dihel – TestAmerica, Earth City, MO.o Cara Mills – MCL, Oak Ridge, TN
• During FY 2016, the Paducah site anticipates supporting the following laboratory audits: o Don Dihel–One audits – TBDo Lisa Crabtree–Two audits –TBDo Kelly Layne–Two audits – TBDo Cara Mills – Two audit - TBD
Paducah Support for DOECAP
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Laboratory Participants Lead 1
QA2
ORG3
InO4
Rad5
LIMS6
HRMM7
GEO8
AQT9
NDA
Lisa Crabtree X X
Kelly Layne X
Tom Hines (DOE) X
Cara Mills X
Don Dihel (DOE) AIT X X X X
TSD Participants Lead 1QA
2S&A
3WO
4EC/P
5RAD
6I/CS
7TRAN
Lisa Turner X
Don Dihel (DOE) AIT X X X X X X X
DOECAP Auditor Qualification
21
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Thank You