technical reference— 30015 cwe and nma

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Published Manual Number/ECN: M30CWE01AE/75221 Publishing System: TPAS Access date: 07/11/2001 Document ECN's: Exact Technical Reference— 30015 CWE and NMA PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

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Published Manual Number/ECN: M30CWE01AE/75221• Publishing System: TPAS• Access date: 07/11/2001• Document ECN's: Exact

Technical Reference—

30015 CWE and NMA

PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

Please ReadAbout the Manual Identifying Information on the CoverThe front cover displays pertinent identifying information for this manual. Most important, arethe published manual number (part number) /ECN (date code). Generally, when a replacementmanual is furnished, it will have the same published manual number, but the latest available ECN.This provides the user with the latest information applicable to his machine. Similarly alldocuments comprising the manual will be the latest available as of the date the manual wasprinted, even though older ECN dates for those documents may be listed in the table ofcontents.

When communicating with the Milnor factory regarding this manual, please also provide theother identifying information shown on the cover, including the publishing system, access date,and whether the document ECN’s are the latest available or exact.

References to Yellow Troubleshooting PagesThis manual may contain references to “yellow pages.” Although the pages containingtroubleshooting procedures are no longer printed on yellow paper, troubleshooting instructions, ifany, will be contained in the easily located “Troubleshooting” chapter or section. See the table ofcontents.

Trademarks of Pellerin Milnor CorporationThe following, some of which may be used in this manual, are trademarks of Pellerin MilnorCorporation:

Ampsaver® Dye-Extractor® Gear Guardian® Milnet® Staph-Guard®

Autolint® Dyextractor® Hands-Off® Milnor® System 4®

Auto-Purge® E-P Express® Hydro-Cushion® Miltrac System 7®

Autovac E-P OneTouch® Mildata® Miltron Totaltrol®

CBW® E-P Plus®

Comments and SuggestionsHelp us to improve this manual by sending your comments to:

Pellerin Milnor CorporationAttn: Technical PublicationsP. O. Box 400Kenner, LA 70063-0400

Fax: (504) 469-1849

Table of Contentsfor M30CWE01AE/75221

30015 CWE and NMA

Page Description Document/ECN

1 Warranty BMP720097/92732A

3 How to Order Parts BMP720097R/72332A

4 Specifications BMP701594/75421A

5 Section 1: Installation and Connection Procedures6 Installation and Connection Procedures BMP701597/75421A

7 Installation and Connection Procedures BMP701598/72151A

8 Installation and Connection Procedures BMP701599/71251A

9 Installation and Connection Procedures BMP701600/71143A

10 Installation and Connection Procedures BMP701601/71143A

11 Section 2: Component Functions12 Component Functions - Oversuds Button & Door

Interlock Switch BMP720113/75421A

13 Component Functions - Coin Rejector, Coin Switch & Coin Counting Mechanisms BMP720113R/72456A

14 Component Functions - Vibration Safety Device & Water Level Control BMP720114/72456A

15 Component Functions - Fusing & Motors and Drive Assembly BMP720114R/72456A

16 Component Functions - Motors and Drive Assembly BMP700590/71143A

17 Component Functions - How the Machine Reverses BMP700591/71143A

18 Component Functions BMP720115/75483A

19 Component Functions BMP720115R/72456A

20 Component Functions - Drain Valve & Timer BMP720116/72456A

21 Component Functions - Timer BMP720116R/72456A

22 General Explanation - NMA BMP701602/71152A

23 General Explanation - NMA BMP701602R/71152A

24 Service Procedure BMP700596/75421A

25 Service Procedure BMP701521/71152A

26 Service Procedure BMP700598/71152A

27 Service Procedure BMP701596/71152A

28 Service Procedures BMP701612/71152A

29 Component Functions - Water Level Switches BMP701608/78142A

30 Component Functions - Water Level Switches BMP701608R/78162A

31 Section 3: Assemblies32 General Assembly Drawing - 30015CWE & 30015NMA BMP720111/72386D

33 Parts List - General Assembly CWE & NMA BMP720111R/72386B

34 Motor Mount Assembly - Single Phase BMP701560/75056B

35 Parts List - Motor Mount Assembly (Single Phase) BMP701560R/75172A

36 CWE & NMA Drive Chart - 50 & 60 Cycles BMP750022/75221B

37 Parts List - CWE & NMA Drive Chart (50 & 60 Cycles) BMP750022R/81433A

Table of Contents, cont.Page Description Document/ECN

38 Jackshaft Assembly BMP740116/75363A

39 Parts List - Jackshaft Assembly BMP740116R/89492A

40 Cylinder Assembly - CWE, NMA & C4M BMP701549/71152C

41 Parts List - Cylinder Assembly (CWE, NMA, C4M) BMP701549R/75023A

42 Cylinder Dismounting (Mechanical Method) BMP701090/87411A

43 Cylinder Dismounting BMP701090R/87411A

44 Bearing Housing Support Bolts BMP700539/78152A

45 Main Bearing Assembly - CWE, NMA, C4M BMP701550/75017C

46 Parts List - Main Bearing Assembly (CWE, NMA & C4M) BMP701550R/86141A

47 Shell Front Assembly BMP701547/75033B

48 Parts List - Shell Front Assembly BMP701547R/75033A

49 Door Assembly BMP710094/90202B

50 Parts List - Door Assembly BMP710094R/91177N

51 Soapchute Assembly - CWU BMP701583/89496B

52 Parts List - Soapchute Assembly (CWU) BMP701583R/89496A

53 Drain Valve Assembly BMP700567/89496C

54 Parts List - Drainvalve Assembly BMP700567R/89496A

55 Coin Mechanism Assembly BMP701348/81457C

56 Parts List - Coin Mechanism Assembly BMP701348R/85016A

57 Coin Counter Relay BMP700523/71203D

58 Coin Counting Mechanism Maintenance BMP700523R/000000

59 Coin Receiver Assembly - 30015CWE BMP720112/81457D

60 Parts List - Coin Receiver Assembly (30015CWE) BMP720112R/82532A

61 Machine Cycle - CWE, NMA, N4M BMP700871/75373C

62 Cam Sequence - Machine Cycle Diagram BMP700871R/71152A

63 Vibration Switch Assembly BMP700613/83211A

64 Parts List - Vibration Switch Assembly BMP700613R/83211A

65 Hays Electric Inlet Valves BMP700710/96081V

67 Section 4: Troubleshooting68 Troubleshooting Index Page BMP701613/71152A

69 Troubleshooting BMP701611/72456A

70 Troubleshooting BMP700603/72456A

71 Troubleshooting BMP700604/72483A

72 Troubleshooting BMP701603/71152A

73 Troubleshooting BMP700606/71152A

74 Troubleshooting BMP700607/71152A

75 Troubleshooting BMP700608/71152A

76 Troubleshooting BMP701604/71152A

77 Troubleshooting BMP701605/71152A

78 Troubleshooting BMP701606/71152A

79 Section 5: Schematics80 Recommended Fuse and Wire Sizes BMP700564/83141A

81 Recommended Fuse and Wire Sizes BMP700564R/83141A

82 Model 3015 CWE Control W75066/75518D

Table of Contents, cont.Page Description Document/ECN

84 Model 3015 CWE Control W75066U/75518E

86 Motor Diagram - Models 30015CWE & 30015NMA BW71046/71216

87 Model 3015 CWE Control W75063/75518D

88 Model 3015 CWE Control W75063U/75518E

90 Motor Diagram - Models 30015CWE & 30015NMA BW71047/76752A

91 Model 3015 NMA, 3020 N4M Control W75065/75518D

92 Model 3015 NMA, 3020 N4M Control W75065U/75518E

94 Model 3015 NMA, 3020 N4M Control W75064/75518D

95 Model 3015 NMA Control W75064U/75518E

96 Motor Diagram - Model C6M (200-230V, 60HZ, 3P) W75060/75672A

97 Motor Diagram - Model C6M (460V, 60HZ, 3P) W75062/75518A

98 Model CWM Control W75061/75577E

100 Model CWM Control W75061U/75577D

103 Section 6: Dimensional Drawings104 Dimensional Drawing - 30015CWE, 30015NMA,

30020N4M BMP740102/77376E

3(//(5,1�0,/125�&25325$7,21

/,0,7('�67$1'$5'�:$55$17<

We warrant to the original purchaser that MILNOR machines including electronichardware/software (hereafter referred to as “equipment”), will be free from defects in materialand workmanship for a period of one year from the date of shipment from our factory with nooperating hour limitation. This warranty is contingent upon the equipment being installed,operated and serviced as specified in the operating manual supplied with the equipment, andoperated under normal conditions by competent operators.

Providing we receive written notification of a warranted defect within 30 days of its discovery,we will – at our option – repair or replace the defective part or parts, FOB our factory. Weretain the right to require inspection of the parts claimed defective in our factory prior torepairing or replacing same. We will not be responsible, or in any way liable, for unauthorizedrepairs or service to our equipment, and this warranty shall be void if the equipment is repairedor altered in any way without MILNOR’s written consent.

Parts which require routine replacement due to normal wear – such as gaskets, contact points,brake and clutch linings and similar parts – are not covered by this warranty, nor are partsdamaged by exposure to weather or to chemicals.

We reserve the right to make changes in the design and/or construction of our equipment(including purchased components) without obligation to change any equipment previouslysupplied.

ANY SALE OR FURNISHING OF ANY EQUIPMENT BY MILNOR IS MADE ONLY UPONTHE EXPRESS UNDERSTANDING THAT MILNOR MAKES NO EXPRESSED OR IMPLIEDWARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE ORPURPOSE. MILNOR WILL NOT BE RESPONSIBLE FOR ANY COSTS OR DAMAGESACTUALLY INCURRED OR REQUIRED AS A RESULT OF: THE FAILURE OF ANY OTHERPERSON OR ENTITY TO PERFORM ITS RESPONSIBILITIES, FIRE OR OTHER HAZARD,ACCIDENT, IMPROPER STORAGE, MISUSE, NEGLECT, POWER OR ENVIRONMENTALCONTROL MALFUNCTIONS, DAMAGE FROM LIQUIDS, OR ANY OTHER CAUSE BEYONDTHE NORMAL RANGE OF USE. REGARDLESS OF HOW CAUSED, IN NO EVENT SHALLMILNOR BE LIABLE FOR SPECIAL, INDIRECT, PUNITIVE, LIQUIDATED, ORCONSEQUENTIAL COSTS OR DAMAGES, OR ANY COSTS OR DAMAGES WHATSOEVERWHICH EXCEED THE PRICE PAID TO MILNOR FOR THE EQUIPMENT IT SELLS ORFURNISHES.

WE NEITHER ASSUME, NOR AUTHORIZE ANY EMPLOYEE OR OTHER PERSON TOASSUME FOR US, ANY OTHER RESPONSIBILITY AND/OR LIABILITY IN CONNECTIONWITH THE SALE OR FURNISHING OF OUR EQUIPMENT TO ANY BUYER.

BMP72009792732A

How to order repair parts

Repair parts may be ordered either from the authorized dealer who sold you thismachine, or directly from the MILNOR factory. In most cases, your dealer willhave these parts in stock.

When ordering parts, please be sure to give us the following information:

1. Model and serial number of the machine for which the parts are required

2. Part number

3. Name of the part

4. Quantity needed

5. Method of shipment desired

6. In correspondence regarding motors or electrical controls, please include allnameplate data, including wiring diagram number and the make ormanufacturer of the motor or controls.

All parts will be shipped C.O.D. transportation charges collect only.

Please read this manual

It is strongly recommended that you read the installation and operating manualbefore attempting to install or operate your machine. We suggest that this manualbe kept in your business office so that it will not become lost.

PELLERIN MILNOR CORPORATION3�2��%2;������.(11(5��/$���������������8�6�$�

FAX: Administration 504/468-9307, Engineering 504/469-1849, Service 504/469-9777

BMP720097R72332A

Section 1Installation and Connection

Procedures

Section 2Component Functions

Section 3Assemblies

R

Pellerin Milnor CorporationP. O. Box 400, Kenner, LA 70063-0400

Litho in U.S.A.

Item Part Number Description CommentsUsed In

Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned toassemblies are referred to in the "Used In" column to identify which components belong to an assembly. The itemnumbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration.

Parts List—Vibration Switch Assy.

BMP700613R/83211A(Sheet 1 of 1)

.

---------------------------------------------------------------------ASSEMBLIES------------------------------------------------------------------

A SAE03 151 80142B* ASSY-VIBRATION SWT=LG CONTR CONTAINS 001,002,

005-009

-------------------------------------------------------------------COMPONENTS------------------------------------------------------------------

all 1 02 02038 85482A PLATE INSULATING SMALL9NOV51

all 2 15P008 02Z TRDCUT PANHD 6-32X1 NIKSTL +WAX

all 5 02 15119 BRACKET = VIBRATION SWITCH

all 6 09R020 04Z SWITCH NC VIBR #WZ-2RW84429-P52

all 7 03 01059 91046A VIBSWITCH CLAMP CADSTL

all 8 03 01058 89417A VIBSWITCH WEIGHT-CADSTL

all 9 15P101 04Z TRDCUT-F PANHD 8-32X3/8 NIKSTL

all 10 02 02038 85482A PLATE INSULATING SMALL9NOV51

all 11 02 10264 BRACKET=SAFESW CAD

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Section 4Troubleshooting

Section 5Schematics

75518E

75518E

Section 6Dimensional Drawings