rgiprofile.pdf - ripon group bangladesh

Factory Profile

Company Information Company Name

Ripon Knitwear Limited.

Company type Private Limited company under joint Stock of companies Bangladesh.

Company LocationGazipur, Bangladesh.

Production Unit AddressJarun, Konabari, Gazipur.

Year of establish & Nature of Business MAY-2008 & 100% Export Oriented Garments Manufacturing Company.

HEAD OFFICE & FACTORY:

Jarun, Konabari, Gazipur, Bangladesh.

Telephone: 088-02-9297115,9297175

Fax: 02-9298903

Web: www.ripongroupbd.com

Company Information

Dhaka Office:

House # 29 (2nd Floor), Road# 17, Block # E,

Banani, Dhaka-1213, Bangladesh.

Tel: 9861229, 8836476.

Bank :

Southeast Bank Limited, Gulshan Branch, 82 CES (F) 1, Gulshan Avenue, Dhaka-1212

Phone- 088-02-9883401-05, Fax-088-9883495.

A/C No: 111-000-13768, SWIFT CODE: SEBDBDDHGUL,

E-mail: [email protected]

Factory Contacts Detail :Managing Director

Md. Faruk Hossain

Jarun, Konabari, Gazipur

E-mail: [email protected]

Mobile: 01711-542355

mailto:[email protected]

mailto:[email protected]

Vision

Our vision is to mature into a highly reputed manufacturer of garments in the international market by producing top quality product which conforms and surpasses the customer expectation.

Mission

Our mission is to become one of the leading garments manufacturers in Bangladesh in every aspect of its business and in delivering its obligations as a good corporate citizen to its customers, employees, and owners, public and to the environment

Our FocusWe focus on production of top quality garments in fully compliant environment meeting

timely delivery.

Our Objectives

Conforms and surpasses the customer expectation, Improve Productivity, Minimize Rejection Rate, Development of Employees to meet Future Challenges and Continual Improvement.

Company Vision & Mission

Company Technology

Our Technology

The Ripon Knitwear Limited has well-equipped factories with the latest machinery to produce

quality garments. Our commitment to constantly upgrading our infrastructure and resources is evident

from our impressive array of state-of-the-art machinery.

Our Environment

Our commitment to our clients begins with our employees our employees are our strongest asset and

we ensure that the working environment at our facilities is safe, comfortable and productive.

Our Quality System

We follow an acceptable quality level (AQL) of 1.5 to 4, depending on the client's requirements. Ripon

Knitwear Limited conducts inspections at all stages of the production process, including:

Fabric InspectionAll the materials are laboratory tested before shipment. We also conduct random inspection based on

4 point system. Accessories Inspection

Accessories inspected by randomly checked. Cutting Room

Random inspection based on required AQL. We also number the garment parts to avoid color shading.

Company Capacity & Turnover

Description Existing Capacity Factory Area Approximately 100,000 Square feet including a big five storied building & Assembly Point

Number of Lines 20

Target (Number of Line) 22 (Year of 2014)

Number of Machines per Line 22

Per Month Production CapacityT-Shirt (Only Basic) T-Shirt / Polo Shirt / Jacket Trouser

8,00,,000 pieces 6,00,000 pieces 5,00,000 pieces

MonthlyTurnover USD 1.9 Million

Sampling Capacity 15 Machines & Operators Equipped with all kind of special machines .

Capacity 30,500 Pcs per Day (Basic)

Sample Lead Time 8 Hours (15 Pcs)

Lead Time 60-90 Days from Order Confirmation

Garments Product range

T-shirt, polo shirt, tank-top, sweat shirt, shorts, long pant, hoodies, cut and

sewn t-shirt, Night Dress, Pajama, New Born Baby to Ladies/Mens and all

kinds of knitted fancy garments.

Valued Buyers

USA GILDAN, NEW PORT BLUE, LORD DANIEL

UK PRIMARK, BHS, HENBURY, NEXT,TK MAX, SCOTTIE, ARCADIA

GERMANY KAPPA, LIDL, DISNEY, ALDI

FRANCE GOSPORT

ITALY GEOX, GOODYEAR, CLAYTON, MARTES, JETFEEL, UPIM, OLYMPIAS

SPAIN ZARA

IRELAND DUNNES STORE

SERBIA UMBRO

RIPON KNITWEAR –THE COMPANY

Factory Utilization

Ground Floor : Load / Unloading /Packaging /Storing

1st Floor : Finishing ,Q.C ,Merchandising , Accessories Office room, Conference room &

Inspection room .

2nd Floor : Sewing ,QC & Knitting.

3rd Floor : Cutting, Collar Section, Non-operational (Proposed for Sewing) Space, Head Office,

Nurse room , Child Care room, Fabric inspection & relax area.

4th Floor : Sample, Training room, Printing, Worker’s Dining & Mosque.(20% floor is

incomplete for under construction .

Integrated Support System

Company Code of Conduct

Legal RequirementsAs reputed company Ripon Knitwear has been maintaining all legal and statutory requirements of the

country.

EmploymentCompany is maintaining wages, hours of work, overtime and other related requirements as per prevailing law

of the country.

Wages, Pay Slips, AttendanceCompany is maintaining workers attendance, wages, pay slips, leave records…etc electronically through

computer software and swift cards.

Child LaborChild labor is strictly prohibited in the factory and below 18 years no worker is allowed for any employment.

Birth Certificate, Doctor’s Age determination documents and physical appearances are verified before offering anyemployment to any worker.

Forced LaborForced labor is strictly prohibited in the factory and there is no prisoner, bonded labor or any kind of

forced labor.

Company Code of Conduct

Non discrimination

It is Ripon Knitwear’s policy to ensure affirmative action in providing equal opportunities without regard to race, religion, creed, color, sex, age or national origin except where age or sex is a bona fide occupational qualification. Further it is prohibited to conduct any kind of maternity test before selection of any female worker for employment.

Security Concern

Company is very much concern about Access Controls, Physical Security, Procedural Security, Personnel Security and Education & Awareness Training on all security concerns. Further all measures are in place to prevent any kind of un-authorized or un-identified access to the factory premises.

Right of Association

Workers are allowed to form Lawful Association

Harassment and Abuse

It is the company’s strict policy to make sure no harassment or abuse inside the factory premises and who ever gets involve or encourage such activities will be dealt immediately based on company policy for disciplinary actions. Further management of the company has very positive attitude towards workers’ grievances and takes all grievances very seriously .

Health & Safety practice

Free Doctor & medical facility Certified nurse for working hour Fully equipped first aid Facility Trained first aider Fully equipped and trained fire fighting and rescue team Specialized fire protective instrument Emergency power supply system Smock Detector & Fire Alarm Worker’s Participation Fund

Law Practice

Local & National labor code ILO convention Buyer Code of Conduct

Factory Machinery Status KNITTING MACHINE LIST

S/LM/C Type

M/C Dia M/C Gauge

Feeder Qty

Needle Qty

M/CQty Brand Origin

Prod.Capacity(KG)

Remarks

1 S/Jersey 44" 24G 132 3312 1 Jiunn-Lung Taiwan 500 S/J,Pique,Lacost,Terry,All Design with Lycra attachment




5 S/Jersey 36" 24G 108 2699 2 Fukahama Taiwan 400 S/J,Pique,Lacost,Terry,All Design with Lycra attachment


7 S/Jersey 34" 24G/20G 102 2544 1 Jiunn-Lung Taiwan 350S/J, Have-S/J, Pique, Lacost,Terry, Feece, All Design with Lycra

attachment

8 S/Jersey 32" 24G/20G 96 2399 2 Fukahama Taiwan 325S/J, Have-S/J, Pique, Lacost,Terry, Feece, All Design with Lycra

attachment

9 S/Jersey 30" 24G/20G 90 2249 1 Fukahama Taiwan 320S/J, Have-S/J, Pique, Lacost,Terry, Feece, All Design with Lycra

attachment

10 S/Jersey 30" 24G/20G 90 2256 1 Jiunn-Lung Taiwan 320S/J, Have-S/J, Pique, Lacost,Terry, Feece, All Design with Lycra

attachment



13 S/Jersey 25” 24G 75 1884 2 Lisky Taiwan 500 S/J,Pique,Lacost,Terry, All Design with Lycra attachment

14Rib,

Interlock 36" 18G/24G 72 2040 1 Jiunn-Lung Taiwan 3601X1 Rib, Ly. Rib, P/ INT,2X2 Rib,D/ Needle, Varigate Rib,Mash,

F.Back Rib with Ly. Attatchment

15Rib,

Interlock 38" 18G/24G 80 2148 1 Fukahama Taiwan 3201X1 Rib, Ly. Rib, P/ INT,2X2 Rib,D/ Needle, Varigate Rib,Mash,


16Rib,



17Rib,



TOTAL 20

Factory Machinery Status COMPUTERIZED FLAT KNIT MACHINE

KNITTING MACHINE LIST

S/L M/C Type M/C Dia M/C Gauge M/C Qty Brand Origin

1 Flat Knit 68” 14 1 A. Star Taiwan

2 Flat Knit 56” 14 2 A. Star Taiwan

TOTAL 3

CUTTING MACHINE LIST S/L Description Brand Origin Number Of Machine

1 CUT TABLE FONIO 727MT 18 RIMOLDI ITALY 1

2 CUT TABLE FONIO 727MT 14 RIMOLDI ITALY 1

3 PL-922, RIB CUTTING MACHINE LU TAIWAN 1

4KS-AU-V-08 STRAIGHT KNIFE CLOTHE CUTTING MACHINE 8” AND 10” KM JAPAN 6

520MT MDF LAM AIR FLOATINGTABLE FOR TS100E M/C. TESAN TURKEY 2

6 FABRIC INSPECTION MACHINE UZU 1

TOTAL12

Factory Machinery Status SEWING MACHINE LIST

S/L Description Brand Country of Origin Quantity

1 One needle Lock Stitch Machine (SL-7340-3, 7V67649) Brother JAPAN 164

2 One needle Lock Stitch Auto Machine (SL-2110-403, 8H6452) Brother JAPAN 45

3 One needle Lock Stitch Vertical Machine (SL-777B-3, J8H10878) Brother JAPAN 4

4 Three Thread Over Lock machine, M852-16S2-1.5 Pegasus CHINA 4

5 Four Thread Over Lock machine, M852-13-2X4 Pegasus CHINA 133

6 Five Thread Over Lock machine, M832-38-3X4 Pegasus CHINA 2

7 Cylindered Normal Flat Lock Machine, (W-600, Type-W664-01GB, Spec-356) Pegasus CHINA 27

8Normal Cylindered Compressor Flat Lock M/C, W600, Type -W664-35BC, SPCE356, DEVIC

PegasusCHINA 5

9 Cylindered, Compressor Auto Computer Flat L, W664-01GBX356/UT333 Pegasus CHINA 2

10Small Cylenderbed Compressor Flat Lock M, WT100, Type -169-081,SPCE356BH, UT4M

PegasusCHINA 4

11 Small Cylindered Flat Lock Machine, WT200, Type -WT200-01GB, SPCE356, Y-1547 Pegasus CHINA 4

12 Flat Bed ”D” Set Flat Lock Machine, W-500, Type-W562-02GB, SPEC-356 Pegasus CHINA 19

13 Flat Bed ”F” Set Flat Lock Machine, W-500, Type-W562-02GB, SPEC-356 Pegasus CHINA 9

14 Button Hole Machine Computer, HE-800A-3, K7Z87729 Brother JAPAN 4

15 Feet of The Arm Machine, Da-9270-3 Brother JAPAN 4

16 11 Needle P.M.D. Nisho Apparel Machine, NK-1411PXP, NK-1400 NISHO JAPAN 1

Factory Machinery Status SEWING, MACHINE LIST

S/L Description Brand Country of Origin Quantity17 Pecotting Nisho Apparel Machine, NK-302-4W NISHO JAPAN 2

18 Button Stitch Machine Computer, BE-438D, K7Z87403 Brother JAPAN 4

19 Barteck Machine Computer, Ke-430D-01, SL-H8Z61193 Brother JAPAN 1

20 Paiping Cutting Machine, 312D. SL No-034729, 034726/SM-801A TSSM/TOYO JAPAN 5

21 Ricone Machine HASHIMA JAPAN 1

22 Snap Button Machine M-CM_818 ZUSUN JAPAN 2

TOTAL 446

FINISHING, MACHINE LIST

S/L Description Brand Country of Origin Quantity1 UZ-888, FLAT VACUME IRONING WITH WHEEL NAOMOTO JAPAN 18

2 UZ-12N, THREAD SUCTION MACHINE 2

3 ALL STREAM PRESS COMPLETED NAOMOTO JAPAN 20

4 METAL DETECTOR MACHINE 1

5 SPOT CLEANER MACHINE RED ARROW TAIWAN 4

TOTAL 45

SAMPLE, MACHINE LIST

S/L Description Brand Country of Origin Quantity1 OVERLOCK (2 NEEDLE 4 THREAD, 2 LOOPER) PEGASUS JAPAN 4

2 OVERLOCK (3NEEDLE, 6 THREAD, 2 LOOPER) PEGASUS JAPAN 3

3 FLATLOCK (FLAT BED) PEGASUS JAPAN 2

4 FLAT LOCK ( CYLENDAR BED) PEGASUS JAPAN 2

5 PLAIN MACHINE ( SINGLE NEDDLE) BROTHER JAPAN 5

TOTAL 16

Factory Machinery Status DYEING, MACHINE LIST

S/L Description Brand Country of Origin Quantity1 Dryer Hung Jai Taiwan 1 Set

2 Tube Compactor Ferraro Italy 1 Set

3 Open Compactor Ferraro Italy 1 Set

4 Slitting Beanko Italy 1 Set

5 Stander Hung Jai Taiwan 1 Set

6 Gas Boiler (6300 KG) Forbes Mar England 1 Set

7 Ballooning/ Squeezer Corino Italy 1 Set

8 Air Compressor (3.10m)

JB China 2 Set

FINI China 1 Set

DALGAKIRAN Turkey 1 Set

9 Gas Generator (1064 KW) CUMMINS USA 1 Set

10 Cooling Tower

11 Effluent Treatment Plant

12 Water Softening Plant

PRINTING, MACHINE LIST

S/L Description Quantity

1 Printing Table 05

2 Dryer 01

3 Heat Press Machine 02

TOTAL 08

Factory Description Unit Existing Area (Square

feet)

Sewing Area 10500

Cutting area 10500

Packing Area 10500

Knitting & Collar 11000

In bond, Out Bond & Finished Goods 10000

Sample Area 3000

Printing, Labeling & Packaging 15000

Office Area 3000

Canteen ( 4th Floor ) 5000

Worker locker & Changing area 2000

Factory front premises (Loading, Unloading, Security post) 8000

Wastage area, Generator room, Parking, Assembly Point 12500

Total Area 101000

DEEP TUBE-WEL.100 M.T/HR / submersible pump= 100m3/Hour Quantity: 2 nos.

Gas Generator Service 24 hours

POWER SYSTEM:- 480 KVA POWER SUBSTATIONS: 01 SET

Head At present

Higher Management 2

Management 20

Admin 51

Sewing 652

Quality 50

Cutting 40

Finishing 50

Garments Staff 44

Knitting 44

Packaging 93

Maintenance 15

Merchandising 11

Printing 23

Security 30

Total 1125

Factory Description

Employment PracticeMinimum age 18 years

Minimum wage5300 BDT (Including House Rent, Food Allowance(650BDT), Transport Allowance(200 BDT) & Medical Allowance(250 BDT))

House Rent Basic * 40%

Bonus (Festival) 2 time per year (50% of Gross Wages)

Leave Practice as per local law Instruction .

Overtime calculation (Basic /208)X2

Monthly working hour 208 (If working Days 26)

Normal daily working hours 8(After 8 hours it will be treated as a OT)

Maximum weekly OT hours 12

Job agreement Employment letter , Hand book & Service book .

Holiday Weekly holiday & Festival holiday Total 72 days in a year

Canteen Facility Yes

Lunch Time Noon 1.00 to 2.00 PM

Our Achievement

BSCI• Expiry Date October 30,2014

ISO9001:2008

• Expired August 01, 2014. Now in under Process.

WRAP• Expired March 08,2014. Now in under process.

OEKO-TEX

• Expired March 21,2014. Now in under process.

SEDEX• Renewal Date December 14, 2017.

Our Achievement

SEDEX (SMETA) BSCI

Audit SummaryBuyer/Institution Name Auditor Company Date CAP Remarks

Synergies Sourcing Bangladesh Ltd. A STR Company 17/06/2008 Yes Corrected

BGMEA Visitors of BGMEA 7/2/2009 Yes Corrected

Tex-Ebo international Pte Ltd. Auditor of Tex-Ebo 28/02/2009 Yes Corrected

Inditex Intertek(TS Labtest Bangladesh Ltd.) 8/7/2009 Yes Corrected

WRAP By RKL Authority R de R Bangladesh(Pvt.) Ltd. 24/04, 25/04 & 27/04/2009 WRAPOk

Expiry: 08/06/2010

Inditex Intertek (ITS Labtest Bangladesh Ltd.) 8/7/2009 Yes Corrected

Stylex Collection Auditor of Stylex Compliance Dept. 14/07/2009 Yes Corrected

C&A Social Compliance Audit 22/07/2009 Verbal Corrected

B S C I By RKL Authority A L D I 27/07/2009 to 28/07/2009 Yes Satisfactory

WRAP By RKL Authority R de R Bangladesh(Pvt.) Ltd. 19,20/06/10 WRAPOk

Expiry: 12/07/2011

Sears technical Audit By Sears 10/08/2010 Yes CorrectedISO R de R Bangladesh(Pvt.) Ltd. 16/06/2011 ISO Ok. Expiry:

01/08/14

BSCI TUV (SUD) 06/12/2012 Yes Good

OEKO-TEX HOHENSTEIN 31/10/2013 OEKO-TEX Ok.

Expiry: 31/03/2014

ACCORD By ACCORD 23/04/2014 GradeAmber

Correction Under Process

Primark Signet 21/01/13 & 04/06/14 Yes Corrected

SEDEX (SMETA) TUV RHEINLAND 19-20/04/2014 Yes Satisfactory

Primark Building Audit MCS 13/02/2014 Grade AMBER

Corrected

Product Sample

Photo Gallery

HEAD OFFICE

MERCHANDISING

CONFERENCE ROOM

Photo Gallery

WORKER’S TRAINING PICTURE

Photo Gallery

Sample

Section

Sewing Section Finishing

Section

Knitting

Section

Collar Section Dr. Room Metal Detector Dining Hall

Thank You

rgiprofile.pdf - ripon group bangladesh

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