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Facilitated by James Gaade BSI Programme Team PAS 7061-2021 Masterclass << DATE >> Copyright © 2020 BSI. All rights reserved Batteries for vehicle propulsion electrification – Safe and environmentally conscious handling of battery packs and modules – Code of practice

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Facilitated by James Gaade

BSI Programme Team

PAS 7061-2021Masterclass

<< DATE >>Copyright © 2020 BSI. All rights reserved

Batteries for vehicle propulsion electrification – Safe and environmentally conscious handling of battery packs and modules –Code of practice

Copyright © 2020 BSI. All rights reserved

Welcome

• A Publicly Available Specification (PAS) is a fast-track standardization document – the result of an expert consulting service from BSI.

• It defines good practice for a product, service or process.

• It's a powerful way to establish the integrity of an innovation or approach.

Copyright © 2020 BSI. All rights reserved

Workshop Aim

To broaden the understanding of the impact of the growth of the Faraday Battery usage and to raise awareness of PAS 7061-2021

Copyright © 2020 BSI. All rights reserved

Workshop Objectives

By the end of this workshop, you will be able to:

• Recognise the key elements of PAS7061-2021

• Discuss how the PAS relates to your own environment

• Identify areas of best practice yet to be implemented

• Take steps to further prepare your organizations

4

Copyright © 2020 BSI. All rights reservedCopyright © 2020 BSI. All rights reserved

Workshop Agenda

1. Battery Propulsion Journey

2. The PAS and its reach

3. Safety Systems

4. Competence & Training

5. Controls

6. Environmental Management

This is highly participative session, designed to engage and inspire participants to embrace the content and apply the principles of PAS 7061-2021 and recoup the benefits

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The UK’s Position

• £330 million UK government support for the development

• Funding research, innovation and scale-up facilities

• Lowering carbon and helping to tackle air pollution

• Moving the UK to full electrification and zero emissions vehicles.

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Implications – Chat BoxConsidering the points raised in the videos and polls, use the Chat Box to respond to these two questions:

• What are the “headline” implications to your business of the growth of battery propulsion?

• What are the knock on effects and challenges of related to safe handling beyond the production line?

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What does the PAS cover?This PAS covers batteries for electrically propelled vehicles, including electric vehicles, hybrid electric vehicles, plug-in hybrid electric vehicles and fuel cell hybrid electric vehicles.

a) Failureb) Detectionc) Ventingd) Fumese) Disposalf) Hazards

g) Fire managementh) Handlingi) Liftingj) Storagek) Servicel) Competency levels.

It provides a specific focus on:

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The Structure of the PASIntroduction

1. Scope

2. Normative References

3. Terms, definitions and abbreviations

4. Quality

5. Environmental management

6. Safety systems

7. Transport of batteries

8. Competency levels and training

Annexes

List of Figures

List of Tables

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The Reach of the PAS

• Every stakeholder is involved

• Supply chain systems and standards

• Customer expectations

• Commercial impact

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Breakout Activity 1

Working with your assigned colleagues, with the case study allocated

1. Identify the practices which have created the outcome described in your case study

2. Highlight actions which are need of attention to achieve best practice recommendations and what would be the challenges of implementing changes.

• Enable cameras and mics • Assign a group spokesperson to feedback

Copyright © 2020 BSI. All rights reservedCopyright © 2020 BSI. All rights reserved

Activity 1 Feedback

1 & 2 Scenario 1

3 & 4 Scenario 2

5 & 6 Scenario 3

Groups Topics

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Safety Systems

6.1 Safety policy & systems6.2 Product safety6.3 Hazard & Risk Assessment6.4 Handling, lifting and

storage6.5 Incident management

within manufacturing and recycling facilities

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Breakout Activity 2

Working with your assigned colleagues:• Consider the range of risks and hazards

present within the battery module and pack manufacturing processes, storage and transportation.

• Discus the impact of expansion due to growth, referring to Clause 6 of the PAS

• Enable cameras and mics • Appoint a spokesperson for group feedback• Make notes of the outstanding issues for

remedial action

Copyright © 2020 BSI. All rights reservedCopyright © 2020 BSI. All rights reserved

Activity 2 Feedback

When called upon by group, respond to the question posed regarding the risks and hazards and proposed best Practice included in PAS7061-2021

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Competence Levels & Training

8.1 General

8.2 Safety Training

(8 subclauses)

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Breakout Activity 3

Working with your assigned colleagues, with the specific subsections from the PAS allocated

1. What do your organizations do which would meet the PAS7061 Subclause Recommendations?

2. What improvements are required to mirror the recommendations of PAS7061?

• Enable cameras and mics • Assign a group spokesperson to feedback

Copyright © 2020 BSI. All rights reservedCopyright © 2020 BSI. All rights reserved

Activity 3 Feedback

• Group One: Subclause 8.2.1 & 8.2.2

• Group Two: Subclause 8.2.3

• Group Three: Subclause 8.2.4

• Group Four: Subclause 8.2.5 & 8.2.6

• Group Five: Subclause 8.2.7 and 8.2.8

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Controls

2 Normative References

4.1 Quality Systems

4.2 Product Quality

5.1 Waste & Emissions

7.4 Transportation of Batteries

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Breakout Activity 4

Working with your assigned colleagues, consider: • What updates and considerations would

be needed to bring existing accreditations in line with the recommendations of the PAS

• Enable cameras and mics • Make notes of the outstanding issues

for remedial action

Copyright © 2020 BSI. All rights reservedCopyright © 2020 BSI. All rights reserved

Activity 4 Feedback

When called upon by name, provide one point which was identified in your group

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Environmental Management

5.1 Environmental policy & systems

5.2 Operational emissions and defective material control

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Subclause StructuresClause 5.1: Environmental policy & systems

Clause 5.2: Operational emissions and defective material control

5.1.1 Documented Policy 5.2.1 Emission control measures

5.1.2 Quantified targets 5.2.2 Product quality & environmental management

5.1.3 Regular target review 5.2.3 Functional checks

5.1.4 Recovery actions 5.2.4 Documented processes

5.1.5 Waste hierarchy principles 5.2.5 Monitoring & Assessment

5.1.6 Life Cycle Assessment studies

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Summary Activity – Chat Box

Respond to the following questions in the Chat Box:1. How would you rate your organization’s

preparedness? (10 = Excellent)2. Of the clauses explored today which requires most

work to achieve implementation?3. Which processes will need revisiting in the light of

the Best Practices highlighted in the PAS?4. How clear is the accountability within the list of

responsibilities recommended in the PAS?5. What top three actions will you be taking back to

work from today?

Copyright © 2020 BSI. All rights reservedCopyright © 2020 BSI. All rights reserved

Next steps

• Familiarise yourself with the remainder of PAS7061-2021

• Review the contents of the Annexes

• Visit the PAS webpage

• Share your insights with colleagues

• Adopt best practices from PAS7061-2021 in bespoke way

Copyright © 2020 BSI. All rights reserved

Workshop Outcomes

Now at the end of this workshop, you will be able to:

• Recognise the key elements of PAS7061-2021

• Discuss how the PAS relates to your own environment

• Identify areas of best practice yet to be implemented

• Take steps to further prepare your organizations

26

BSI Programme Team

PAS 7061-2021Masterclass

Copyright © 2020 BSI. All rights reserved

Batteries for vehicle propulsion electrification – Safe and environmentally conscious handling of battery packs and modules –Code of practice