mold & die - taegutec

I N D U S T R Y

Mold & die

Die casting molds are made from low melting point metal alloys, such as aluminum, zinc and magnesium. With high pressure, the materials are injected into a precision shaped die, in order to make thin and light-weight precision metal molding. Die casting mold materials require exceptional strength, toughness and hardness to bear the severe conditions of high temperature and high pressure. Hence, hot work tool steels are used among the usual compositions.

Die Casting MolD

Injection molds are another form of die that can produce plastic molds. Initially, hot melt (or half melt) macro molecule (high polymer plastic resin) materials are injected with high pressure to an empty space between the core and cavity, and then cooled to gain the desired plastic mold.The injection mold materials should be heat resistant witha low coefficient of thermal expansion. The molds should be uncomplicated for machining and thermal processingaspects. The composition of the molds include mold bases,a core and additional parts. Until recently, the process onlyused plastics but now mold steels are being applied morecommonly.

Mold & Die Industry 2 - 3

According to a recent survey, the ratio of the mold type tooling produced currently stands at: 41% for plastic injection molds, 40% press dies, 5% die casting molds, 4% forging dies, 3% rubber molds, 3% metal molds and powder metallurgy molds and glass molds accounting for 2% each.

Most mold companies require cutting tools that can cater for high speed machining to deliver a competitive advantage for the end users new products. Furthermore, where the industry trend never ceases to introduce process-intensive, high speed and precision equipment to accommodate the ever demanding customers, TaeguTec supplies a variety of tools for roughing, semi-finishing and finish machining that will satisfy any mold material and the operating conditions of the machine tools.

injeCtion MolD

Rubber molding is the process of putting rubber and synthetic rubber materials into a mold and developing the shape of the rubber workpiece by heating and pressing, a process similar to plastic compression molding. The materials for molds may depend upon the rubber materials, quality and quantity produced. If the production run is a small quantity, the structural carbon steel can be applied. In the case of producing uniform products for a longer period of time, hardened steel will be utilized as its durability is improved by the forging process.

RubbeR MolD

FoRging DieForging dies are a mold process to shape a workpiece by hammering or pressing when the workpiece is cold or heated. Most forging, especially sizable dies, are hot forged, hence, forging die materialsmust have a strong thermal and mechanical resistance. tool steel and die steel, which contain chromium, nickel, molybdenum and vanadium, are the main components of forging materials. In order to make forging dies, the forging materials are machined into a desired shape after being cast or forged and then worked through to the final process, surface finishing.

��

��

��

��Press dies are a metal forming process that installs special mold tools into a press machine that works in a linear reciprocating movement. The main materials used in press dies are grey cast iron, tool steel and carbon steel.

PRess Die

��

Press die injection Mold

Tooling System

Mold & Die Industry 4 - 5

Finishing 10-11

Peripheral Milling 12-13

Roughing 16-17

Semi -finishing &Finishing 18-19

Roughing &Semi -finishing 8-9

Mold & die

Tooling System 22-23

Bottom Face Milling 6-7

Holemaking 20-21

Holemaking 14-15

Press Die

Economical solution for face machining of cast iron and steel

A new positive multi cornersmilling line

Bottom face milling

CHASE HEPTAXNMU-M XNHU-MM XNHU-CE

Bottom Face Milling

Double sided insert for 45°/ 75° cutters

Aerospace Industry 4 - 5Mold & Die Industry 6 - 7

7EMT-ML7EMT-M

CHASEHEPTA

CHASE QUAD

SNMX-M SNMX-XTN SNGX-W SNMX-MP

Copy milling

An excellent choice for rough & semi-finish profile milling

DUETBALL


Roughing & Semi-finishing

TRIOBALL

Rough & Semi - finish profile milling

Press Die

3FB C-M 3FB P-M

Triple feed rates for roughing and semi-roughing

CHASE BALL

Optimized double sided inserts for rough milling

6RBE-M

2FB...M 2FB...ML


Finishing

Finishing & Re-finishing

FINEBALL

Accurate profile machining

HSF(Flat type)

HSR(Corner ‘R’ type)

HSB(Ball type)

Semi - finishing & Finishing

Press Die

NFB - NFR -

HARDMILLPLUS

High performance solid carbide end mill for hardened steel

Peripheral milling

90 degree line 4 corners insert for high ramping applicationCHASE MILL

4NKT

Super high positive insert with 3 cutting edges

3PKT

Peripheral MillingPress

Die

Small but powerful positive insert with dovetail design

2PKT

CHASEMILLPOWER

CHASEMILL

High productivitymilling solution

APKT-SM APKT-EM


Boss face & Side milling

High productivitymilling solution

3PKT-SM

H-DRILL

New solid carbide drill - NHD

M.Q.LDRILL

Solid carbide long drill

Deep hole drilling Drilling

TOPDRILL

New generation of indexable drill

New head-changeable drill

SOMT

TCD

HolemakingPress

Die


High feed milling cutterwith a strong cutting edge

High feed milling cutterwith smooth cutting

Rough milling

CHASEFEED

CHASE FEED

Rest roughing

CHASE FEEDBLMP 09BLMP 06

CHASEFEED

High feed end mill solution for rest machining

SBMT 09

RoughingInjection

Mold

Rough milling


BLMP 13

SBMT 13

CHASEMILL

AXMT-HF

High feed cutter optimized forsmall parts machining

Finishing

Semi - finishing

DUETBALL

An excellent choice for profile milling

2FB...M 2FB...ML

FINEBALL

HARDMILLPLUS

High performance solid carbide end mill for high speed machining

NFB

Semi - finishing

Small but powerful positive insert with dovetail design

CHASEMILLPOWER

2PKT

90 degree line 4 corners insert for high ramping applicationCHASE MILL

Semi-finishing & FinishingInjection

Mold

4NKT


New generation of indexable drill

Drilling Deep hole drilling

TOPDRILL

SOMT

New head-changeable drill

TCD

New indexable gun drill with unique trigonal insert

TOGTT-DEEP

HolemakingInjection

Mold


Solid carbide long drill with coolant hole

M.Q.LDRILL

High precision chucking system

Modular system

Tooling System

T-SHRINK

Steel shank Carbide shank

‣ For ER…SRK/SRF ‣ Exclusive and compact portable heating device

Thermal heating unit

‣ Easy operation and tool change‣ Quick heating and cooling time

Induction heating unit

Thermal shrink chucks ER... SRK

Integral SRKIN

Integral SRKu

v

w

T-FLEXTEC

Economical modular head & shank

CAM - Machining Program

CAM Program Support

TaeguTec supports its cutting tools and machining solutions for the mold & die industry with the productive CAM software solutions provided by technology partners.


u

u

u

vw

wv

TaeguTec Global NetworkWorld HeadquartersTaeguTec Ltd.1040 Gachang-ro, Gachang-myeon, Dalseong-gun, Daegu 42936, KOREATel: +82-53-760-7640 Web: http://www.taegutec.com

ArgentinaTaeguTec Argentina SA11 de septiembre 4237- Piso 7(C1429BJC) Ciudad Autόnoma Buenos Aires, ArgentinaTel: +54-11-4702-6222 E-mail: [email protected]

AustraliaTaeguTec Tools Pty Ltd.Unit 36, 7 Anella Avenue, Castle Hill, NSW 2154, AustraliaTel: +61-2-8850-2197 E-mail: [email protected]

Belarus Rep.Twing-M3/2 Klumova Str, Minsk, 220009, Republic of BelarusTel: +375-17-506-3238 E-mail: [email protected]

BelgiumUsi-Tools S.P.R.L. Parc Industriel Des Hauts Sarts1 Avenue,145 4040 Herstal, BelgiumTel: +32-42-480-481 +32-475-783-204 E-mail: [email protected]

BrazilTaeguTec Brasil Ltda.Rua Tito, 104-Lapa-Cep 05051-000 São Paulo, BrasilTel: +55-11-3868-6032 E-mail: [email protected]

BulgariaTekotek BG Ltd.Alexander Stamboliyski No 31. 7700 Targovishte, BulgariaTel: +359-878-05-1818 E-mail: [email protected]

ChileCutting Tools Chile E.I.R.L.Alcalde Pedro Alarcón Nº 765, San Miguel, Santiago - Chile Tel: +56-2-553 6944 +56-2-552 1181 E-mail: [email protected]

ChinaTaeguTec ChinaRM 1205, Huishang Office Building, No.1286 of Minsheng RD,Pudong New District, Shanghai, ChinaPC: 200135Tel: +86-21-5106-1260 E-mail: [email protected]

CroatiaIntehna Zagreb d.o.o.Samoborska cesta 255, 10090 Zagreb-Susedgrad, CroatiaTel: + 385-1-3436-919 E-mail: [email protected]

Czech Rep.TaeguTec ČR s.r.o.Domažlická 180a, CZ-31800 Plzeň, Czech Rep.Tel: +420 373 720 999 E-mail: [email protected]

DenmarkTaeguTec Scandinavia A/S.Omøgade 8, DK-2100 Copenhagen, DenmarkTel: +45-7022-0103 E-mail: [email protected]

FinlandKnorring OY ABMestarintie 4 FI-01730 Vantaa, Finland Tel: +358 9 560 41 E-mail: [email protected]

FranceIngersoll France22 Rue Albert Einstein77420 Champs Sur Marne, FranceTel: +33 (0)1 64 68 45 36 E-mail: [email protected]

GermanyIngersoll Werkzeuge GmbH Kalteiche Ring 21-25, D-35708 Haiger, Germany Tel: +49-2773-742 146 E-mail: [email protected]

GreeceTechnotools-Fakitsas Georgios Co.25th Martiou & Thrakis 15, 15235 Vrilissia, Athens, Greece Tel: +30-2-10-832-0752 E-mail: [email protected]

HungaryTaeguTec Hungary Kft.1142 Budapest, Kassai u.151. Tel: +36-1-273-29-52E-mail: [email protected]: http://www.taegutec.hu

IndiaTaeguTec India Pvt. Ltd.No.120, Bommasandra Industrial Area,Phase IV, Bangalore-560 099, IndiaTel: +91-08-49013000 E-mail: [email protected]

IndonesiaPT. TaeguTec IndonesiaEaston Commercial Center Jl. Gunung Panderman Blok B no. 12Cikarang Selatan-Bekasi 17550, IndonesiaTel: +62-21-29093176/78/79 E-mail: [email protected]

IrelandHardmetal Machine Tools Ireland Ltd.Dargan House, Duncairn Terrace, Bray Co. Wicklow, IrelandTel: +353-1-286-2466 E-mail: [email protected]

ItalyIngersoll TaeguTec Italia S.R.L.Via Montegrappa 78, 20020 Arese (MI), ItalyTel: +39 02.99.76.67.00 E-mail: [email protected]

JapanTaeguTec Japan Ltd. - Osaka / Head officeSenri Asahi Hankyu Bldg. 15F1-5-3 Shinsenri-HigashimachiToyonaka-shi Osaka 560-0082, Japan Tel: +81-6-6835-7731 E-mail: [email protected]: http://www.taegutec.co.jp- Nagoya / Branch officeTel: +81-52-745-2451- Tokyo / Branch officeTel: +81-3-5753-6281

LithuaniaUAB TTMT R.Kalantos str. 161 LT-52315 Kaunas, LithuaniaTel: +370-37-328487 E-mail: [email protected]

MalaysiaTaeguTec Tooling Systems Malaysia Sdn. BhdNo.23-1&2, Jalan Anggerik Vanilla BF 31/BF Kota Kemuning, Seksyen 31 40460 Shah Alam Selangor Darul, MalaysiaTel: +603-5131-7514 E-mail: [email protected]

The NetherlandsT.C.E. Kennedylaan 14, 5466 AA, Veghel,The NetherlandsTel: +31 (413) 38 83 10 E-mail: [email protected] Website: http://www.taegutec.nl

New ZealandTT Pacific1/501 Mt. Wellington Highway Sylvia Park, Auckland, New Zealand 1060Tel: +64-9-573-1280 E-mail: [email protected]

NorwaySvea Service ASGraaterudveien 20 No-3036 Drammen,NorwayTel: +47-32-277-750 E-mail: [email protected]

PakistanDynamic Tooling Services Office No. 304, 3rd Floor, Azeem Mansion, Fazal-ul-Haque Road, Blue Area, Islamabad-44000, PakistanTel: +92-51-2150382 +92-51-2150383 E-mail: [email protected]

Philippines Colt Commercial Inc. Suite 508 Padilla delos Reyes Bldg.232 Juan Luna St., Binondo, ManilaPhilippinesTel: +63-2-244-9756 E-mail: [email protected]

PolandTaeguTec Polska Sp. z o.o. Ul.Nenckiego 13652-223 Wrocław, PolandTel: +48 71 785 40 85 E-mail: [email protected]

PortugalHexatool, S.A.Rua Casal Galego, No. 40.442430 Marinha Grande, PortugalTel: +351-244-550424/5 E-mail: [email protected]

RomaniaSC TaeguTec Tools SRLSplaiul Unirii, nr. 4, Bl. B3, 5th Floor, Office 5.1, District 4., Bucharest, Romania, 040031Tel: +4021 210 3108 E-mail: [email protected]

RussiaTaeguTec Russia123290, Russia, Moscow,2nd Magistralnaya str, 8A, building 5Tel: +7-495-269-7917 E-mail: [email protected]

Serbia Intehna Beo d.o.o.Autoput 22, 11080 Zemun, Serbia Tel: +381-11-3149-092 E-mail: [email protected]

Singapore TT Tooling SystemsBK502, #03-823,Jurong West Avenue 1, Singapore 640502Tel: +65-6-4254918 E-mail: [email protected]

SlovakiaTaeguTec Slovakia, s.r.o.Bytčická 2/44 010 01 ŽilinaSlovak RepublicTel: +421 41 7000056 E-mail: [email protected]

SloveniaIntehna d.o.o.Špruha 40, Si-1236, Trzin, SloveniaTel: +386-1-580-9260 E-mail: [email protected]

South AfricaTaeguTec South Africa (Pty) Ltd.P.O. Box 3121, Springs, 156043 South Main Reef Road, New Era Springs Gauteng, South AfricaTel: +2711-362-1500 E-mail: [email protected]

SpainTaeguTec Spain S.L Miquel Servet, 35 P.I.Bufalvent 08243 Manresa (Barcelona), SpainTel: +34-93-878-7309~10 E-mail: [email protected]

SwedenSMV Verktyg ABParkgatan 6 SE-333 31 Smalandsstenar, SwedenTel: +46-371-343-48 E-mail: [email protected]

TaiwanTaeguTec Taiwan3F., No.56, Min Tai St., Ku-Shan Dist., Kaohsiung City 804, Taiwan (R.O.C.)Tel: +886-7-5505996 E-mail: [email protected]

ThailandTaeguTec(Thailand) Co.,Ltd.6/177 M.7 Srinakarin Rd., T.Bangmuang, A.Muangsamutprakarn, Samutprakarn 10270, ThailandTel: +662-759-9300 +662-759-9172 E-mail: [email protected]

TurkeyTaeguTec TurkeyTOSB Otomotiv Yan Sanayi Ihtisas Organize Sanayi Bolgesi1.Cad. 15.Sokak No:9 41420 ŞekerpınarÇayırova/KOCAELI, TürkiyeTel: +90-850-201-69-00 E-mail: [email protected]

UkraineTaeguTec Ukraine40-b, Pushkina avenue, DnepropetrovskUkraine, 49006 Tel: +38-056-790-84-09 E-mail: [email protected]

United Arab EmiratesA.F.HusainAl Ghurair W/H Shed No. 60Al Quoz Industrial AreaP.O. Box: 4007 Dubai, UAETel: +971-4-3400034E-mail: [email protected]

United KingdomTaeguTec UK Ltd.Waterside, Grange Park, Wetherby, Leeds, LS22 5NB, United KingdomTel: +44-1937-589-828 E-mail: [email protected]

U.S.A.Ingersoll Cutting Tools845 S Lyford Road Rockford, IL 61108-2749, U.S.A.Tel: +1-815-387-6600 E-mail: [email protected]

VietnamDMC Technology Co., Ltd.No. 109, Cong Hoa Street, Ward 12,Tan Binh District, Ho Chi Minh City, Vietnam.Tel: +84-8-62925556 E-mail: [email protected]

mold & die - taegutec

Documents