dkm for nkm example based on intelligent digitalized ... · dkm for nkm example based on...

DKM for NKM

Example based on intelligent digitalized design system

Dr. Mingguang ZhengChief Designer, President of SNERDI

Senior Vice President of SNPTC

11 November 2016

上海核工程研究设计院 www.snerdi.com.cn

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agree to treat this document in strict accordance with the terms and conditions of the agreement under which it was provided to

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DKM Concepts & Purpose

Snerdi DKM Initiative

Intelligent Digitalized Design SystemContents

Summary

DK is the footstone of Nuclear Knowledge Management

Knowledge

R&DV&V

Manufacture

Construction

Commissioning

O&M

Decommission

Big data and

DKM for NKM

Challenges of NKM

Huge quantity created

Collect tacit knowledge

Loss when transferring

Hard to preserve all

Sharing hurdles to cross

Right knowledge to use

Required for safer NPP

Strict Safety Req.

~ 100 years life

Complicated Tech.

Multi stakeholders

Design forms the gene of NPP

DKM Concepts & purpose

Create Acquire categorize Preserve Transfer Share Utilize

Effective & Efficiency DKMplays key role for

NKM and Nuclear Development

K Based Designer creates the knowledge in the process,and K will be used and recreated during the whole life of NPP

Importance to the top design for DKM

1999-2003

From the beginning

DATA Asset collect

As many as possible

2004-2008

Data Center set up

DATA Reconstruction

Establish the attributes and

relationship for each data

2009-NOW

Ali Cloud

Big Data Calculation

Preserving and categorizing to add

data value

Knowledge → DATA → Value added → Provide Solutions for all industries




Summary


2008-2014 SNERDI Initiatives of DKMfrom training efficiency and problem of data in service

Project management, Process, R&D, Documentation Management oriented

SNERDI DKM initiatives

DKM Areas to be improved:• Inter-connection • Design margin allocation• Usage efficiency • Share and transfer to

other stakeholders• Integrate process and

management (quality, schedule, manpower)

Digital BIG DATA AI BIM Semantic3D

Printing…

2014-NOW SNERDI DKM focusing and implementing in the Development of IDDS for serialization of design and operation service of life long

SNERDI DKMSolution

SNERDI DKM top requirements

Intelligent DigitalizedDesign

SYS

Base on Modern Tech.

Safety

EconomyPerforma

nce




Summary

Engineering Design

V&V Operation & Maintenance

Research & Innovation

Manufacturing Construction

Design Quality Management System

DQMS

Big Data Center

Configuration of Intelligent Digitalized Design System

Designer

decommissioning

Research&

Innovation

EngineeringDesign

V&V

Manufacture &

Construction

Operation&

Maintenance

Intelligent Digitalized Design System of R & I to build smart design tools and rules

Process

Knowledge

TASK

DATA

Navigational DKM

in the R & I Platform

Single access

Top-tier Target decompose

General performance

balance and optimization

Benefit

Auto iteration to achieve best design

Process visualized and traceable

DK and information auto accumulated

Research&

Innovation

EngineeringDesign

V&V

Manufacture &

Construction

Operation&

Maintenance

Intelligent Digitalized Design System to do smart design including design and justification

Benefit General improvement including safety,

quality, reliability, and economy

Efficiently customized design

Inter-disciplinary engineer training

Solidify DK flow in design process

Intelligent Engineering Design Platform

Design margin allocation

Design process reconstruction

Integrate codes & standards with

design process

Expert system

Research&

Innovation

EngineeringDesign

V&V

Manufacture &

Construction

Operation&

Maintenance

Intelligent Digitalized Design System V&V by DKM and for DKM

Integrated V&V Platform + Human Factor Lab All Systems integrated to stimulate

operation and accident conditions in

Analysis Calculator

Human Factor Lab for Operator training

and design improvement feedback

Input NPP data to perform real time

safety assessment

Performance V&V Platform

Human Factor Lab

Benefit Design optimization and reliability

improvement

Reduce human error and safety

improvement

DK V&V

冷冷 1A冷冷

0.000 B °C

DDS-RSA27-T1

0.000 B °C

DDS-RSA31-T1

0.000 B °C

DDS-RSA33-T1冷冷 1B冷冷冷冷 2A冷冷

0.000 B °C

DDS-RSA29-T1

0.000B °C

DDS-RSA35-T1

0.000 B °C

DDS-RSA37-T1冷冷 2B冷冷

冷冷

冷冷

0.000 B %

PMSA-PWLC-6-MED

0.000 B MPa

RCS-PT191A-MED

RCS-V005A

RCS-V005B

0.000 B °C

CCS-TE264

0.000 B °C

DDS-RSA53-T1

0.000 B A

ECS-EV-41-TCUR

0.000 B mm

DDS-RSA97-Y1

0.000 B °C

CCS-TE260

0.000 B °C

DDS-RSA55-T1

0.000 B A

ECS-EV-51-TCUR

0.000 B mm

DDS-RSA99-Y1

0.000B °C

CCS-TE259

0.000 B °C

DDS-RSA57-T1

0.000B A

ECS-EV-61-TCUR

0.000B mm

DDS-RSA0B-Y1

10

11

13

1216

17

19

18

22

23

24

2534

35

37

36

40

41

43

42

46

47

49

48

冷冷冷冷冷冷冷

RCS冷冷

冷冷1A / 1B

冷冷2A /2B

RCP 1A RCP 1B RCP 2A RCP 2B冷冷冷冷冷冷冷冷冷

3 9 15 27 33 39 452151

2013-11-11 06:48:15

DROP # CAP1400 2冷冷

RCS001 1/10

RCS

冷冷冷冷冷冷冷冷冷冷

0.000B MWt

冷冷冷

0.000B MWe冷冷冷

冷冷冷冷冷冷

冷冷冷冷冷冷冷冷冷

54

73

74

2 8 14 20 26 32 38 44

CCS冷冷

55

RCS-MV-01



冷冷 1冷冷冷冷冷 2冷冷冷

0.000B %

DDS-PPP07-Y0

0.000 B %

DDS-PPP07-Y1

0.000 B %

DDS-PPP08-Y0

0.000 B °C

PMSA-RCTA-MEDRCS冷冷冷冷

冷冷 1冷冷冷冷冷冷 2冷冷冷冷

0.000 B %

RCS-FT101A-MED

0.000 B %

RCS-FT102A-MED

RCS-MB-01SG 1

M

M

MP-01B

MP-01ARCS-MB-02SG 2

M

M

MP-02A

MP-02B

4

5

7

6

1

冷冷 1冷冷冷冷冷冷 2冷冷冷冷

RCS-MV-02冷冷冷

ADSA冷冷

ADSB冷冷

冷冷冷冷冷冷冷冷

50

CVS冷冷

56

ECS冷冷

57

PSS冷冷

58

PXS冷冷

59

RNS冷冷冷冷冷冷

60

SGS冷冷

61

WLS冷冷

62

F-冷冷冷冷冷

63

F-RCS冷冷冷冷

64

F-RCS冷冷冷冷

65

F-RCS冷冷冷冷冷冷冷

66

T-冷冷冷冷冷冷冷

67

T-RCS冷冷/冷冷 -冷冷冷

68

T-RCS冷冷/冷冷 -冷冷冷

69

T-冷 PZR冷冷冷 /RCS冷冷

70

71

72

73

74

76

75

冷冷冷冷

CCS冷冷冷冷

冷冷冷冷冷

冷冷

冷冷冷冷冷

0.000 B °C

CCS-TE26528

0.000 B °C

DDS-RSA51-T129

0.000 B mm

DDS-RSA95-Y130

0.000 B A

ECS-EV-31-TCUR31

RCP 1A RCP 2A RCP 1B RCP 2B

Research&

Innovation

EngineeringDesign

V&V

Manufacture &

Construction

Operation&

Maintenance

Intelligent Digitalized Design System to convert to computerized manufacturing & erection

Manufacture based design System

Holographic 3D design

information share

Acceptance criteria loaded

automatically

Living Construction System

3D+schedule=4D

4D+cost=5D

5D+human resource=6D…

BENIFIT

Knowledge transfer based on single

data source——3D model

Real-time interaction between

designer and manufacturers and

constructors

Benefit DK recommendation and people training

Predictive maintenance to reduce cost

ISI Optimized and LTO support

Decision support

Performance improvement and knowledge

feedback

Online MonitoringLiving AnalysisResearch

&Innovation

EngineeringDesign

V&V

Manufacture &

Construction

Operation&

Maintenance

Intelligent Digitalized Design System for the support of O&M through DKM

Equipment

Systems

Whole Plant

Intelligent DiagnosisSafety Assessment

Simplify Control Performance Evaluation

Intelligent O&M Platform

O&M Stimulation Platform

Research&

Innovation

EngineeringDesign

V&V

Manufacture &

Construction

Operation&

Maintenance

Intelligent Digitalized Design System not only for one NPP

BIGDATA

CENTER

•One Center for Searching

•Mining for Value

•Discover Logic

•Large scale Management

•Tacit to Explicit

•All participants

•Full Life Cycle

•Whole Industry

•Multi Projects

Quality management based on data

DT Solution for knowledge management



Intelligent Digitalized Design Systems

Contents

Summary

Summary

1. The platform of Intelligent Digitalized Design System for DKM facilitates

the knowledge cultivation, generation, transferring, sharing and

application from beginning to the end;

2. Data become the most valuable and important asset for all stakeholders;

3. Benefits created from DKM for all stakeholder , to guarantee the safety,

economic competitiveness of nuclear power industry;

4. Data and knowledge based quality management system and related

standards need to be developed, including software, hardware and data

security.

5. DKM for NKM is just in the right time to develop and all of Nuclear Power

Industry including universities need to join together and push her forward.

Progress of the first global AP1000 & CAP1000 development

AP1000 Progress: Hot Functional Test

CAP1000 DevelopmentSanmen #1

CompleteIn Nov,2016

Haiyang #1

CompleteIn Dec,2016

AP1000 Feedbacks from design, safety

review, manufacturing, construction.

Domestic Adaptability design/Optimization

Equipment and material localization

Safety Enhanced after Fukushima Accident

Metric and Imperial conversion

Test for Passive System and equipment

Modification with AP1000 experience feedback

Localization (ig. RCP)

Rector Protection System - Nupac Development

CAP1400 development

CAP1400 FCD Ready

Fuel

RPV

THANK YOU !上海核工程研究设计院 www.snerdi.com.cn

Paris Agreement

• limiting global warming to well below 2℃.

• US and China formally join pact.

WNA AND OECD/NEA

• 1000 gigawatt new nuclear capacity by 2050

• 25% of electricity supply 2050

• To deliver reliable, affordable and clean electricity by nuclear energy

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