djp log elevator sprockets

910 Mayer Avenue, Madison, WI

53704

Oscar Mayer Business Unit Madison Plant Mechanical Maintenance Department

Approved By:

Issue Date: NEW Revised Date: NEW 1

Madison Plant, Maintenance – Detailed Job Plan

MAINTENANCE PLAN DETAILS

Maintenance Plan Number(s):

Maintenance Plan Description:

Equipment Number(s): 10190256

Equipment description: LOG ELEVATOR (PRINCE)

Department/Location(s): PRINCE, COOK PROCESS

Sub-Assembly Description:

PM Frequency: As Needed Planned Hours: : 4

# of Craftsmen 1 Total Hours

Estimated Hours 4

SAFETY LOTO Procedures:

PPE Required:

Permits required: (delete as necessary)

Hot-Work (Welding/Grinding) / Confined Space / None

ENVIRONMENTAL

The Following Hazardous Materials May Be Present: None

Special Instructions:

REQUIRED CROSS-FUNCTIONAL PLANNING

Electrical/Tech Trades. Description of Work: _________________________________________________________________

Facility Maintenance. Description of Work: ____________________________________________________________________

3rd Party vendors/consultants ___________________________________________________________________________

REQUIRED STANDARD TOOLS

Use standard wrenches ,and Allen wrenches

REQUIRED SPECIAL TOOLS

None


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EXTERNAL DOCUMENT REFERENCES

Operation Manual

REQUIRED SPARE PARTS: (LOCATED IN KIT)

Storeroom Part Number Description Quantity Required

OPTIONAL SPARE PARTS: (IN STOREROOM)

Storeroom Part Number Description Quantity

EQUIPMENT CONDITION REQUIRED FOR WORK (BEFORE WORK HAS BEEN CARRIED OUT)


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PM STANDARD WORK DESCRIPTIONS

Task Number: 1 Lockout and remove guard

Task Description:

1. Lock out Elevator Log chain (Located at top)

2. Remove guard

Comments:

Complete: Y / N

Initials: ________

Lock out


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Task Number: 2 Ease up tensioners on sprocket and break chain at connecter

Task Description:

1. Release tension on both tensioners.

2. Break chain at connecter and remove log holder.

Comments:

Complete: Y / N

Initials: ________

Remove guard

Loosen nut and

release tension


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Task Number: 3 Remove tension and idler sprockets

Task Description:

1. Remove tension sprockets (A bolt, nut, spacers)

2. Remove idler sprockets (A bolt, front spacer)

Comments:

Complete: Y / N

Initials: ________

Break

chain


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Task Number: 4 Change bearing in sprocket

Task Description:

Comments:

Complete: Y / N

Tension

sprocket

Idler

sprocket

Spacers


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1. Change all 4 bearings (Check for wear on sprocket)

2. Remove bad bearings and insert new bearing

Initials: ________


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Task Number: 5 Install rebuilt tension and idler sprockets Task Description:

1. Install sprockets (Fasten all bolts and don’t forget spacers)

2. Test sprockets spin freely before you connect chain

Comments:

Complete: Y / N

Initials: ________

Fasten in sprockets and

test manually


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Task Number: 6 Connect the chain and make sure Log Elevator is even

Task Description:

1. Connect chain

2. Be sure chain is level

3. Lock in tensioners in back

Comments:

Complete: Y / N

Initials: ________


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Task Number: 7 Install guard and remove locks and test Task Description:

1. Install guard

2. Remove locks

3. Test run

Comments:

Complete: Y / N

Initials: ________


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Any issues contact supervisor on duty

Remove lock


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Task Number: 8

Task Description:

Comments:

Complete: Y / N

Initials: ________ Task Number: 9

Task Description:

Comments:

Complete: Y / N


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REPORT ANY ISSUES YOU HAVE TO YOUR SUPERVIS ER.

Acceptable Limits:

Corrective Action:

Initials: ________

Comments:

Complete: Y / N

Initials: ________

START-UP TEST CRITERIA & START-UP CONDITIONS (AFTER WORK IS COMPLETED)

Make sure lock out is off, and no e stops are depressed

Initials: ________

FEEDBACK TO A.R.

All Safety/Environment Requirements Correctly Detailed in Job Plan. _________________________________________________

Correct # of Craftsmen and Planned Hours Listed on Job Plan. ______________________________________________________

All Required Tools Correctly Detailed in Job Plan. ________________________________________________________________

All Required Spare Parts Detailed in Job Plan and Kitted. ___________________________________________________________

Work Descriptions Are Complete and Easy to Follow. _____________________________________________________________

Start-up Criteria Correctly Detailed. ___________________________________________________________________________

Delays:


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Additional Notes:

_____________________________________________________________________________

__________________________________________________________________________________________________________________________________________________________

__________________________________________________________________________________________________________________________________________________________

__________________________________________________________________________________________________________________________________________________________

_____________________________________________________________________________

RELIABILITY ENGINEER NOTES

__________________________________________________________________________________________________________________________________________________________

__________________________________________________________________________________________________________________________________________________________

__________________________________________________________________________________________________________________________________________________________

__________________________________________________________________________________________________________________________________________________________

Initials: ________

djp log elevator sprockets

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