Alh' y '/ JI

APR 1 1994 7

Docket Nos. 50-390, 50-391License Nos. CPPR-91, CPPR-92

Tennessee Valley AuthorityATTN: Mr. Oliver D. Kingsley, Jr.

President, TVA Nuclear andChief Nuclear Officer

64 Lookout Place1101 Market StreetChattanooga, TN 37402-2801

Gentlemen:

SUBJECT: MEETING SUMMARY - WATTS BAR UNITS 1 AND 2

This letter refers to the meeting conducted at the Watts Bar site onMarch 25, 1994. The meeting was at our request to discuss the status of WattBar Project and Hot Functional Testing. Enclosure 1 is a list of theindividiuals who attended the meeting, and Enclosure 2 is the meetinginformation supplied by TVA.

Should you have any questions concerning this letter, please contact me.

Sincerely,

Original Signed By:J. P. Jaudon

Johns P. Jaudon, Acting DirectorDivision of Reactor Projects

Enclosures:1. List of Attendees2. Presentation Summary

cc w/encls: (See page 2)

9404130017 940401PDR ADOCK 05000390A PDR 4

I0 V

Tennessee Valley Authority

cc w/encls:Mr. Craven Crowell, ChairmanTennessee Valley AuthorityET 12A400 West Summit Hill DriveKnoxville, TN 37902

Mr. W. H. Kennoy, DirectorTennessee Valley AuthorityET 12A400 West Summit Hill DriveKnoxville, TN 37902

Mr. Johnny H. Hayes, DirectorTennessee Valley AuthorityET 12A400 West Summit Hill DriveKnoxville, TN 37402-2801

Dr. Mark 0. Medford, Vice Pres.Technical SupportTennessee Valley Authority3B Lookout Place1101 Market StreetChattanooga, TN 37402-2801

Mr. D. E. Nunn, Vice PresidentNuclear ProjectsTennessee Valley Authority3B Lookout Place1101 Market StreetChattanooga, TN 37402-2801

M. W. J. Museler, Site Vice Pres.Watts Bar Nuclear PlantTennessee Valley AuthorityRoute 2, P. 0. Box 2000Spring City, TN 37381

General CounselTennessee Valley AuthorityET 11H400 West Summit Hill DriveKnoxville, TN 37902

Mr. B. S. Schofield, ManagerNuclear Licensing andRegulatory Affairs

4G Blue Ridge1101 Market StreetChattanooga, TN 37402-2801

TVA RepresentativeTennessee Valley Authority11921 Rockville PikeSuite 402Rockville, MD 20852

Mr. G. L. PannellSite Licensing ManagerWatts Bar Nuclear PlantTennessee Valley AuthorityRoute 2, P. 0. Box 2000Spring City, TN 37381

Mr. Roger W. HustonTennessee Valley Authority11921 Rockville PikeSuite 402Rockville, MD 20852

The Honorable Robert AikmanCounty ExecutiveMeigs County CourthouseDecatur, TN 37322

The Honorable Garland LanksfordCounty ExecutiveMeigs County CourthouseDecatur, TN 37322

Danielle DroitschEnergy ProjectThe Foundation for Global

SustainabilityP. 0. Box 1101Knoxville, TN 37901

Mr. M. H. Mobley, DirectorDivision of Radiological Health3rd Floor, L and C Annex401 Church StreetNashville, TN 37243-1532

Mr. Bill HarrisRoute 1, Box 26Ten Mile, TN 37880

bcc w/encls: (See page 3)

*'

2

APR I194

Tennessee Valley Authority

APR I 1994

3

bcc w/encls:S. D. Ebneter, ORA/RI1E. W. Merschoff, DRP/RIIA. F. Gibson, DRS/RIIB. S. Mallett, DRSS/RIIF. J. Hebdon, NRRJ. R. Johnson, DRP/RIIG. C. Lainas, NRRB. M. Bordenick, OGCM. S. Callahan, GPA/CAL. C. Plisco, OEDOP. E. Fredrickson, DRP/RIIP. S. Tam, NRRP. A. Taylor, DRS/RIINRC Document Control Desk

NRC Resident InspectorU.S. Nuclear Regulatory CommissionRoute 2, Box 700Spring City, TN 37381

DRP/RI I

ARu03/sQ/94

DRP/RI I

PFredrlcyson03/3//94

0

ENCLOSURE 1

LIST OF ATTENDEES

Title

NRC Staff

W. T. RussellA. C. Thadani

ReyesEbneterMerschoffJaudonMallett

HebdonFredricksonBeardenClarkIveyLaraRuffWalton

Director, Office of Nuclear Reactor Regulation (NRR)Associate Director for Inspection and Technical

Assessments, NRRActing Associate Director for Projects, NRRRegional Administrator, Region II (RII)Acting Deputy Administrator, RIIActing Deputy Director, DRP, RIIDeputy Director, Division of Radiation Safety and

Safeguards, RIIDirector, Project Directorate II-4, NRRBranch Chief, Watts Bar (WB) Construction, DRP, RIIProject Inspector, WB, Construction Branch, DRP, RIIPublic Affairs Officer, RIIResident Inspector, WB Construction Branch, DRP, RIIResident Inspector, WB Construction Branch, DRP, RIIProject Engineer, WB Construction Branch, DRP, RIISenior Resident Inspector, WB Construction Branch,

DRP, RII

TVA Staff

N. C. KazanasD. E. NunnW. J. MuselerJ. A. ScaliceR. R. BaronR. J. BeechenJ. P. ChristensenR. J. DalyW. L. ElliottM. L. HellumsR. W. HustonD. V. KehoeJ. E. KelleyB. V. E. MartocciC. R. McIntoshP. L. PaceTVA Staff (ContinuedContinued:G. L. Pannell

Vice President, Completion AssuranceVice President, Nuclear ProjectsSite Vice PresidentVice President, Nuclear OperationsGeneral Manager, Nuclear AssuranceHot Functional TestingWatts Bar (WB) Construction Quality Assurance (QA)Manager, Startup and TestEngineering and Modifications ManagerLicensing Project ManagerManager, Rockville OfficeWB Startup QASite Security SupervisorPublic Relations Manager

Senior Project ManagerCompliance Licensing Manager

on next page)

Licensing Manager

Name

L.S.E.J.B.

F.P.W.K.K.J.A.G.

A.D.W.P.S.

'J.E.C.M.D.F.B.A.

Enclosure 1

Continued:G. L. PannellR. T. PurcellD. R. RaderM. H. SalleyB. S. SchofieldL. B. Spiers

Licensing ManagerActing Plant ManagerPublic RelationsSenior Engineering SpecialistManager, Nuclear Licensing and Regulatory Affairs

Nuclear Assurance

Observers

G.A.R.V.

DugginHarrisHigginsMiller

TVATVAChattanooga TimesChattanooga News Free Press

2

ENCLOSURE 2

TVA/NRCHFT SITE MEETING

March 25, 1994

. :. .. . . :. .. . . . . . . . . . . . . . . .

E - i.: . . -. i. :: .. .: : . ::

TVA/NRC HFT SITE MEETING- .1 - . 1. .~; ................. ....-.. . ....... A......:.: ............. ........... ..... ..

� m -M, . . . . . . ...... . .... :.: :::.:W � . . - ............. : ::: ... . : . . -, : - . .. . . - .......Britain . I . :.. . . : .. 6... . .... . ... - -, --------

------------- --- --------- .-- ---- -

- Opening Remarks Nunn

MuselerOverall Project StatusEngineering and Modifications

- Readiness for HFT

HFT Status- Overview- Current Plant Conditions

- HFT Readiness

- Conduct of Operations During HFT

- Overall Startup Status

Licensing- NRR Items- Region 11 Open Items

- CAPs/SPs

- Post HFT Schedule- Work Remaining After HFT

- Planned Improvements (Lessons Learned in HFT Drive)

- Final Completion and Fuel Load Schedule

ScaliceBeeckenBeecken/BaronPurcell

Daly

Museler/Pannell

Museler

TVA/NRC- Closing Remarks

=7r77

2

Overall ProjectStatus

- l

I

Technical Issues

* U-Bolts- Issue Resolved (Supplemental SER dated 3/1 /94)

- 106 of 199 Redesigns Completed

- 41 of 199 Modifications Complete

* Fire BarriersP Thermo-Lag

- 3M

4

WBN Unit 1 - Current Statusn

li:� .: � i : i i:i :�i :: 'T �� M.�� :M..,�M,: -- : - 77777-777777 7 : ..,

'. . m�. �.mt� n,, kkkT m. , - . M . . ..- . . . ..M �. . . .- M-M - - -- - 11-M-M - -- - - M- - - - - - M I- - - - - - - - M . M .- .1 .1- . . . . . ..-- . . . . . . . M. . . . .. . .. . . . . . . .. . .-. . . .� - � =. . . . . .

* Base Engineering Complete

* Quality/Employee Concern Issues - Positive Trend

* Plant Ready for HFT

* Final Completion/Fuel Load Schedule - Develop

During HFT

3

0

System Completion Status(As of 3/24/94)

.. -........... ... ........... .... .................... .... ................ ..........

E ngineering

Modifications

Startup

135 of 135

95 of 135

51 of 135

5

System Readiness for HFT

* HFT System Completeness

* Preoperational Test Procedures

* Containment StatusConstruction essentially complete (painting and limited

construction punchlist remaining)

6

HFT System Completeness(Major Systems)

.................... ..... ...............................

......................---- .. . ........ .... ............................ .........

Outstanding Work As of March 24, 1994

Mech HangerElect Tubing Mods

System Description Cable (LF) Sprts (EA) Each

01 Mainsteam 0 0 16

03 Feedwater 0 2 99

62 ChemicalNolume Control 0 0 74

63 Safety Injection 0 0 28

68 Reactor Coolant System 0 0 0

70 Component Cooling System 0 0 48

74 Residual Heat Removal 0 0 9

TOTAL 0 2 274

7

8

HFT Status

* Overview

Current Plant Conditions

HFT Readiness

Conduct of Operations During HFT

Overall Startup Status

9

Plant Conditions

* RCS Filled and Vented - Seal InjectionEstablished

* RHR In Service

* Secondary Vacuum Established

* Ambient Conditions Thermal ExpansionInspections are in Process

10

SUMMARY PRE-HOT FUNCTIONAL TESTING SCHEULEji F

3/11

RES TJ)RE CVlCrr C

3/12

S DEM

3/143/13

APTIjB68-09 I 1..rr

3N15 3/16

BtGIN A14BIENT Inro rA I I,%r I

3/17 3/tB 111 Q

)ATA CjJLLECTIONnD 0 tITr

I ----- I---------- - - -- ----- L------ ----

RVLIS OPERA811E.

COfvS OPERJBLE

PZR $AFETIE1 OPER*BLE

PT

4

4068-03

1. RXFOFRXWO

co APLETE AIR BALIANCE 1AIl BALANCE INC(

SY4TEM 0JO-.031h COMJONENT kFSTIN ABOVE SEAL 1

144''1 ;'p

iII PiI4_0IIII PiI-Om

068-1

-- I--I--ESTABIISH VA[UUM

w-__

II

1I

10.

PTI-0 5-01 PCN/VLV LINEUPI COMPLETE

RAIN 'BRE INS

ABLE

3/26 F(

LWR CR RM

SYSTI

MT CCI.......

Ai

rI

I II I

I II I

I I

I I

I

I II II I

1 -IS/G

RES1IORE/VL I LINEU

OLERS

- -- = -^ -- I I A" i iN -- 1w w I

Di rT3/261 c 3/26

AAINTFIJAtiCr IIFT wnhkI rniAPi F:TF ItIMAI tItT Wnrie CTATJI IC I itlnlt DECIk:AI%

Iii2i

AMBIA1

PTI-

3/25 FC

3/26 FC

3/25 F(

I

IIII

IAIN/RI

'S COM

1322

NT TEPAR ON

)68-01r. 6.1

)15-01

)99-02

'24 FCIST'N TISTR/'TOMPLl

FILL 3/2

'LETE 7

I.......... .........

I - - ......- -- - -ncv .5- tIf - iTARTL SUPPLRT HFT WORK OMPLI TE IFIN L HFT OK TATUS JNDER EVIEW -

,- . - - --

1121

P

. li- -_ I - - i Aftmk 10 FVVr_1ra Ot v ANII I a I-- --- I

I In - - I I ml -Im" I - - I I. __ L _

- 'I

`BD I

TBD':)

I 12A 11 111r

RFtOARF -r

rl ISUMM.DIl t\

318 3,9 3/10

kssY C(

RCS FI'ID VEN1K COM

3/7

MAIN qTEAM 4OMPONENT TESTING

)MPLETL,MOD!LINE

PLETE

'1! 7n

I

-068-

- - - - . __ __ . - - . .. - - - - . . __ - __ ", I -

5 i l |- . - -.. I -. 1 -_ I---, @ 1 w V-1 s a I-1 IJ,- I -,-I - I I -

i

II

01

3&VIRM :

F C,-61

II

oiII

N - SR 19GMT

-REA lNESSF

.I- PEADY0 HFT HII 1 3/28

| 1 1(-4 D)

IiII! III III

PII06

II

I

II

I III IIIIIIIIIIII

- I I, I191

I - 1- -

mlw-I a I r wIS ~ I I

11I.-Att Iq

3-/20

TVW

OR-UPC

YS)

Q03

rl

C7C

AnnipulATMIdd rKihATi1jrT wnhie rnA,

.1

HFT Readinessl. IE- - -- - -- - - - - - ........ . . .... i ... . i E..... .. iE.. .... .E

* Preparations

* Checklist Confirmation

* Independent QA Verification

12

Nuclear Assurance Assessment of HFT

* 33 Areas Acceptable

* 6 Area Improvement Plans Underway

- Modifications work closure/system completions and turnover

Startup and Test procedure

Nuclear Engineering DCNs/PEG

Nuclear Assurance QC inspections

Site CAQ program

Housekeeping

13

HFT Program PlanChecklist Verifications

* Program Plan

86 Checklist Confirmations by Line

49 of 86 Require Nuclear Assurance Verification

* Nuclear Assurance Verification Status (3/24/94)

- 69 of 86 Confirmations Completed by the Line

- 35 of 49 Verifications Completed by Nuclear Assurance

S of 14 Remaining Under Review

Remaining Awaiting Completion by the Line

14

HFT Oversighi. ...... ...... ..... ... ................ r ...... ........ .. .i . ................. .. ..... ..... . .i i

Testing

* Conduct of Operations

* Performance of Support Organizations

* Sample Preselected QA Hold Point (35)Acceptance Criteria

* Procedure/Test Result Reviews

Verifications of

15

* Conduct of

HFT Management.....................

. .i .. . .. .i . .A.. . . . . . . - - - - - - -. . .: . . . . . . .:. .. . . . .. .. . ---------- . .. .: . . . . . .A.. . . .. .. . .. . .A. .A.......

Responsibilities* Operations - Control of Plant Equipment

- Ultimate control/decision to operate equipment

- Focal point for plant configuration control

- Plant inspection/operator rounds

- SUT - Conduct of HFT Test Procedures- Plans test evolution- Directs procedure performance

- Request Operations to manipulate equipment

* Inplant Control- Work Control- Access Control

* Turned Over System Backlog is Being Managed

- 76 Corrective Maintenance WO/WR Backlog on 49 Systems

* Management Team On Shift- Oversight of Test Evaluation- Facilitate Support Organization Response

* Oversight- Nuclear Assurance- Operational Readiness Program

16

HOT FUNCTIONAL TESTING MANAGEMENT

|VICE PRESIDENT1|SITE OPS I

PLANT SUTMANAGER MANAGER

I I|OPS HFT

MANAGER |COORDINATOR

SENIOR.GMTTEAM

. . ON SHIFTSHIFr

........ TESTDIRECTOR

17

MATERIALS

NE

MAINT

TECH SUPPORT

MODS

PROJECT MGMT

STARTUP SUPPORT

CHEMISTRY

QA

-

SUT - Program Status

ATI

TotalPre-HFTHFTPost HFT

PTI149

15

(non-safety related)

347128

106 26

Balance to go:HVACRad MonSafeguards TestingComputerWasteFP/FDILRTICENSSSBOP

329

1557

222

2012

Previously Vaulted

30 PTIs/ATIs

18

0

19

0

NRC-NRR TAC ISSUES CLOSURE*NRC/TVA ACTIONS

* Excludes FSAR Amendments

100 - . ._. .__.__. ._. .__.__. ._. ._

90 MAJOR MILESTONES:

1 : . Final FSAR Amendment- March

: : : ' : : IPE- April

70 ~j~~* ~~: : :: : : :Tech Specs- -6 mo -BFL

-50

30l -

o 0 -

30

,\\ ,\ \ ' \ X\ Ge \ b\ \ O\ \\ \ \\ b\ O\

NRC ACTION Q 36 34 34 32 26 24 26 27 26 26 31 31 27 24 19 19

TVA ACTION 52 35 34 26 30 24 23 24 22 21 14 13 14 16 16 11

TOTAL TAC ITEMS OPEN >6 77 69 66 54 54 50 50 52 50 49 45 44 41 40 35 30

TOTALTACITEU9PLAN U 6 77 69 68 54 54 50 47 45 47 50 45 45E4 4 40 39 34 26 16 14 10 8 5 2 2

TOA TCIEM LA SI m

soat 13

e.g.....

WBN IPE/SAMDA

mIPE

Submitted September 1992

Annual CDF is 3.3E-4

Preliminary Revised CDF 8.5 E-5

* SAMDA

Submitted June 1993

16 Cases Studied

In Conjunction with Updated IPE, Reviewed 35 Enhancements

Detailed Cost Benefit'for 13 Enhancements

Both to be Submitted to NRC 4/29/94

21

NRC Open Items (Region II). ..-........... .....

......... ................

Total Open Items 343

Number in NRC Closure Review 69

Previously Reviewed Status Pkgs. 114

Number of Status Pkgs. In NRC Review 15

Subtotal 198

Open Items NRC has not Reviewed at All 145

22

NRC Open Items NotSubmitted to the NRC

NOV/DEV 37

URI 14

IFI 67

BULLETINS 4

TMI 5

PART 21 3

OTHER 15

TOTAL 145

23

0

CAPs/SPsi B.. .... .......... . .... ........ ---- ---- --- ........... .. .. .,;-.............. .. -- --------------------

* There are 28 CAPs and SPs Total

STATUS 75%I

NRCReview

Complete

17

STATUS 100%

To NRC

9

NRCReview

Complete

7

24

To NRC

24

25

Post HFT Schedule

* 9

Post HFT Systems Remaining(Examples)

* Ventilation Systems

* Containment Spray

* Radiation Monitoring

* Fire Protection

* Hydrogen Mitigation

* Security

* Raw Service -Water

* Communications (Radio, Paging, etc.)

* Sampling Systems

* Lighting Systems (Turbine Bldg., Aux Bldg., Cont. Bldg.)

* Heat Trace

26

WBN Unit 1 - Quantity Status(1 1/21/91 through 03/20/94)

Power & Control Cable

Power & Control Conduit

Large Bore Pipe Supports- New & Mods

Small Bore Pipe Supports- New& Mods

HVAC Ductwork Mods

Unit ofMeasure

GrandTotal

1,153,510

142,399

3,649

InstalledTo Date

977,580

119,606

2,661

2,312

11,222

PercentComplete

80%

83%

73%

Linear Ft

Linear Ft

Each

Each

Linear Ft

EstimateTo Go

175,930

22,793

988

429

1,775

84%2,741

12,997 86%

27

-

Area Completion and Turnovers.............. ----- -- .. ... --- . ----- -- ==- ........... -----

Work Remaining (after 4/1) Man-hours

Fire Stops and Seals

CAP/CAQ/DLMHand Field Work

Walkdown

TOTALS 584,200

28

Painting

Insulation

51,500

89,800

121,200

321,700

Planned Improvements

* Combined Walkdowns (CAQ, CAP, DLMH, etc.)

* Combined Inspect/Fix at Same Time

* Access Control to Completed Areas

* Individual SchedulesCalibrations

(Fragnets) on Instrument Loop

* Dedicated Organization for Area Completion/ Closeout

29

Final Completion and Fuel LoadSchedule

.......... . ..

* Remaining workscope being validated

* Final schedule to be developed during HFT

* Final schedule sequence to be tied to HFT completion

* Issue Final Completion/Fuel Load Schedule - May

30

0 .

31

Closing Remarks

(

-1