disaster management case studiescidm.in/pdf/day2_1/4.pdfemergency handling, maintenance etc....

Disaster Prevention & Management Centre,

Ankleshwar 1

Disaster Prevention & Management Center, Ankleshwar16-12-2019

Disaster Management Case Studies

Vijay Asar ( Chief Co-ordinator)

DISASTER PREVENTION & MANAGEMENT CENTRE

Fire Station, Notified Area

GIDC, Ankleshwar (Gujarat)

Tel.- (02646) 220229 , E mail : [email protected]

CIDM – 2019

4-6 December, at

Gangtok, Sikkim

1

Disaster Prevention & Management Center, Ankleshwar16-12-2019 2

Man has three ways of learning: Firstly, by meditation; this is the

noblest. Secondly, by Imitation ; this is the easiest. Thirdly, by

experience. This is the bitterest

Confucius

Applied to hazards, meditation includes systematic techniques

such as hazard and operability studies and design calculations.

Imitation includes learning from the experience of others, as

described in design standards, codes of practice, books and

accident reports.

Experience is waiting until we have had an accident ourselves.


Ankleshwar 2

Disaster Prevention & Management Center, Ankleshwar

• Major Accident Hazard Units statistics

• Major Disasters : Worldwide

• Major Disasters : National

• Major Disasters : Gujarat

• Sequence of Action for specific Disaster

• Need of Disaster Prevention and Management & agencies

involvement

• Emergency Response flow chart

• Introduction about DPMC, Ankleshwar & Set up of DPMC

Overview of Session

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Major Accident Hazard (MAH)

Unit Status

Sr.

No.

State / Region MAH Units

1 Gujarat State 514

2 Bharuch District 97

https://dish.gujarat.gov.in/statistics-Factories-Mah-Factories-

mah_factories_index.htm

4


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The Site of One of the Largest US Oil Refineries Is on Fire , Nov. , 2019

5


Chemical plant explosion, China , March, 2019


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The Fukushima Nuclear Accident, Japan 2001



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Blast at chemical plant near Mumbai, March, 2018

9


Major fire at ONGC's gas-processing facility in Mumbai,

September, 2019

10


Ankleshwar 6


Disasters Managed

by

DPMC, Ankleshwar

(Gujarat)


Major Fire at Oil Depot of IOC Hazira, Surat (Gujarat) on

5th January 2013.


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5th January 2013.



5th January 2013.


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Major Chemical Fire in Chemical Unit, GIDC, Ankleshwar, July 2019

15


Major Chemical Fire in Chemical Unit, Dahej

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Ankleshwar 9


Major Chemical Fire in Chemical Unit, Dahej

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Major Fire in Scrap Market near National Highway

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Ankleshwar 10


Major Fire at Treatment Storage & Disposable Facility (TSDF) Site, GIDC,

Ankleshwar

19


Major Fire at Treatment Storage & Disposable Facility (TSDF) Site

20


Ankleshwar 11


Major Fire at Treatment Storage & Disposable Facility (TSDF) Site

21


1. Gather incident information to know the extent of

loss causing potential

2. Planning for response

3. Actions on Site and off the Site

Strategies for Emergency Response

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Sequence of Action for specific Disaster

• Severity of situation and discussing with the On -Site person

• Immediate help from nearby area.

• Discussion with LCG and DCG for additional help from nearby Districts.

• Site control operation considering probable consequences

− Access difficulty to take resources nearby the site.

− Mixed containers of various residual material s( in bulk quantities)

− Difficult to visualize the nature of Residues from different

organisations.

− Fear of decomposition of material and probable release of toxic gases

into atmosphere.

− Difficulty in monitoring the concentration of gases dispersed.

− Managing and providing various resources mainly water and foam

solution.

− Rotation of person at front stage.

− major aim to isolate the affected area from nearby stored material.

− Time taken to isolate the affected area was about 6-7 hours.

Continue…..

23


Sequence of Action for specific Disaster

− Shortage of foam solution made available from ONGC.

− Situation kept under control for 5-6 hours time.

− Plan to attack from various position at a time using large

quantity of foam solution with appx. 14 – 15 Fire tenders.

− Succeeded in putting off the fire in 30 minutes with help of

efficient Team work.

− Meanwhile, all other committees join into services

assigned ;

i. Pollution Control Board for monitoring the

concentration of various toxic gases.

ii. Evacuation planned to move nearby villagers in affected

area and taking them to rehabilitation shelters ( School)

and provision for their needs like; Food, water and

Health Check –up

iii. Returning to normalcy.

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� District & Local Crisis Groups.

� Expert Group.

� Site Main Controller Team.

� Incident Control Team.

� Fire & Rescue Control Team.

� Health / Medical Control Team.

� Toxicity Monitoring Team.

� Communication Team.

Emergency Handling Organization

� Different Groups

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Disaster Prevention and Management

Need of Disaster Prevention and

Management centre which can

act as central agency to cater all

types of help to all agencies

involved for Disaster

Management

26


Ankleshwar 14


DPMC : Emergency Response Flow Chart

DPMC

HAZIRA

(Inc. 24X7 EOC)

Member Industries

Member Industries

Member Industries

Member Industries

Member Industries

Communities at Risk (located with HNA)

SURAT DISTRICT

CRISIS GROUP

LOCAL CRISIS

GROUP

Community Emergency Response Team (CERT) / Neighborhood

Disaster Volunteers

DISTRICT EOC

STATE EOC

IMD

GSDMA

GMB

GPCB

SMC

MoEF

NDMA

NDRF/

SDRF

Lab & Emp Dept

Revenue

Dept

DPMC

STRIKE TEAM

TECHNICAL EXPERTS

MUTUAL AID ASSOCIATION ‘or”

RESPONSE GROUP (MARG)

Food & Drug

Medical

& Health

Navy, Army, Coast Guard,

Air Force

DISH

Police

Fire &

Panchayat

NGOs &

Volunteers

Transport

Civil

Defence

DPMC Ankleshwar

Member Industries

Member Industries

Member Industries

Member Industries

Member Industries

Communities at Risk (located in Area)

BHARUCH DISTRICT

CRISIS GROUP

LOCAL CRISIS

GROUP

Community Emergency Response Team (CERT) / Neighborhood

Disaster Volunteers

DISTRICT EOC

STATE EOC

Local Admn

GSDMA

GMB

GPCB

Dist. Admn.

MoEF

NDMA

NDRF/

SDRF

Lab & Emp Dept

Revenue

Dept

STRIKE TEAM

TECHNICAL EXPERTS

MUTUAL AID ASSOCIATION RESPONSE

GROUP (MARG)

Electrical/Food & Drug

Medical

& Health

Navy, Army, Coast Guard,

Air Force

DISH

Fire & Emergency Services

Transport Dept.

Panchayat

NGOs &

Volunteers

Police Dept.

Civil

Defence

ASSISTANCEFROM ASSISTANCE

FROM

Other Resources

16-12-2019 27


• Ministry of Environment & Forest (MoEF).

• National Disaster Response Force (NDRF)

• National Disaster Management Authority (NDMA)

• Gujarat State Disaster Management Authority (GSDMA)

• State Disaster Response Force (SDRF)

• Gujrat Pollution Control Board (GPCB)

• District Administration

• Directorate Industrial Safety & Health (DISH)

• Local Administration

• Transport Department

• Police Department

• Fire & Emergency Services

• Medical & Health Department

• Mutual Aid Response Group (MARG)

• NGO’S & Volunteers

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Ankleshwar 15


� List of schools, colleges, community halls,shelters for rehabilitation.

� List of villages, population data.� Toxic Release data w.r.t. wind speed &

quantity.� List of Voluntary Organization & NGOs.� Demographic data.� Metrological data. / Wind Rose.

Details required at Control Room

16-12-2019 29


Introduction about

Disaster Prevention &

Management Centre (DPMC),

GIDC, Ankleshwar (Gujarat).

30


Ankleshwar 16


• Approximately 1200 industries consisting of:

Chemicals, Pharmaceutical & Bulk Drugs - 750

Textile, Plastic & Engineering - 20

Packaging, Rubber & Service units - 400

• Investment - Rs. 10,000 Cr.

• Production - Rs. 15,000 Cr.

• State & National Revenue Contribution - Rs. 6,000 Cr./Annum

• Employment - more than 1,00,000

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� 4th April, 1995 - Established (Accommodated in old Fire Station building )

� December 2003 - Full fledged New building made operational.

� Promoters:

o Ankleshwar Environmental Preservation Society (AEPS)

o Ankleshwar Industries Association (AIA)

o Notified Area Authority, Ankleshwar (NAO)

o Gujarat Industrial Development Corporation (GIDC)

� Supporters:

o District and Local Administration

o Department of Industrial Safety & Health Dept. (DISH)

o Gujarat State Disaster Management Authority (GSDMA)

o Gujarat Pollution Control Board (GPCB)

o All member industries

16-12-2019

Chronology

32


Ankleshwar 17


Major Activities

• Handling of Industrial Emergencies & Disasters

• Data Collection about hazardous chemicals & processes and

updation from industries

• Safety Awareness Programmes

• Training Programmes

• Help to all industries in Fire & Safety related activities

• Celebrations of various occasions by organizing safety

awareness programmes

• Participation in Off Site Emergency Exercises under District /

Local Crisis Group and updatation of LCG and DCG Plan

• Safety Forum Activities


DPMC & Fire Station Complex

16-12-2019 34


Ankleshwar 18


DPMC Fire Station Complex

Particular - Office Building Quantity

Ground Floor

Garage for Fire Vehicles 06

Garage For Fire jeep & Ambulance 02

Staff Room / Routine Control Room 01

Store Rooms 03

Pump House with Water reservoir up to total 300 KL 01

First Floor

Emergency Central Control Room 01

Library 01

Office Rooms 02

Office Hall 01

Second Floor

Training Rooms with necessary training aids 06

16-12-2019

� Total Plot Area : 10,112 sq. mtrs.

Office Building ; G + 2 Floors

Total Built up area : 602.83 m2

Staff Quarters ; 24 Nos.

Total Built up area : 627.44 m2

35


DPMC Committee (AEPS, AIA, NAO)

Chief Co-ordinator, DPMC

Manager , DPMC

Emergency Handling, Maintenance etc. Planning, Preparedness, Training, Emergency Handling

Fire Officers – 3

Fire Crew – 39

Asst. Manager - 1

Fire & Safety Officers - 5

36


Ankleshwar 19


Emergencies Attended by DPMC, AnkleshwarYear Industrial Road/ Rail Rural Total

Major Minor

1995 – 96 0 54 0 34 88

1996 – 97 0 78 0 32 110

1997 – 98 7 79 0 10 96

1998 – 99 5 53 9 13 80

1999 – 2000 5 95 8 9 117

2000 -01 4 66 11 22 103

2001 – 02 5 50 11 61 127

2002 – 03 2 65 5 41 113

2003 – 04 2 63 11 44 120

2004 – 05 5 43 7 24 79

2005 – 06 1 66 7 26 100

2006 – 07 2 66 12 26 106

2007 – 08 4 59 11 37 111

2008 - 09 6 62 9 30 107

2009 -10 6 51 14 40 111

2010 -11 6 55 9 44 114

2011-12 8 42 16 31 97

2012-13 8 50 08 29 95

2013-14 5 76 21 25 127

2014-15 1 55 22 53 131

2015-16 4 59 24 50 137

2016-17 12 42 12 64 130

2017 – 18 02 63 10 47 122

2018 - 19 5 36 17 92 150

Total 105 1428 254 884 2671


Awards & Appreciations

Awarded by Certificate of Merit from Dist. Collectorate & Dist. Crisis Group, Surat by auspicious hands

of Sri. Ganpatbhai Vasava, Hon. Minister of Gujarat State for remarkable duty performed during

Major Fire at IOC Hazira on 5th January 2013.

16-12-2019 38


Ankleshwar 20


Communication chart depending on level of Emergency

Level Communication with

LOOn Site Emergency

Company people will tackle - With the help of mutual aid industries

L1 Off-Site Emergency (DPMC level)

- Other Fire Services

- Medical Services

- Police Dept.

- Essential Services like Electricity Board, Gas Supply Company,

L2Local / LCG Level Emergency

Co-ordination with –

LCG Control Room

All the members of Local Crisis Group

Other Resources and service agencies

Volunteers & trained people from industries and NGOs

L3District / DCG Level Emergency


District Control Room

All the members of Dist. Crisis Group

District level Resources and service agencies

Volunteers and NGOs

L4State / National level Emergency


State Control Room


Key Role in Off Site Mock- drills conducted by DCG / LCG, Bharuch

No. Date Location Scenario

1 29.07.1997 Gujarat Insecticide Ltd., GIDC, Ankleshwar Chlorine Leakage from

Tonner

2 09.08.2001 Kanoria Chemical & Industries Ltd,

GIDC, Ankleshwar Ammonia Leakage from

Storage Tank

3 30.10.2002 IPCL, Dahej Ammonia Leakage from Storage Tank

4 28.01.2003 Huber Chemical Ltd, GIDC, Jhagadia LPG Leakage from Storage

Tank

5 30.09.2004 Cheminova (I) Ltd. (Unit-3), GIDC, Panoli, Chlorine Leakage

6 30.09.2005 GNFC, Bharuch Ammonia Leakage

** 11.10.2006 GIDC Road , Ficom Chowkdi to UPL-2,

GIDC, Ankleshwar.Oleum Leak from Road

Tanker

7 29.12.2006 GACL, Dahej Chlorine Leakage from Storage Tank


Ankleshwar 21


Key Role in Off Site Mock- drills conducted by DCG / LCG, Bharuch

No. Date Location Scenario

8 29.03.2008 Hikal Ltd., Panoli Bromine Leakage from

Storage Tank

9 20.03.2009 United Phosphorus Ltd. , (Unit -5), Jhagadia. Chlorine Leakage from Storage Tank

10 19.02.2010 LNG Petronet, Dahej LNG Leakage from Storage Tank

11 11.03.2011 HPCL LPG Plant, Piludra, Ta.; Ankleshwar. LPG Leakage from Storage Tank

12 15.09.2011 GAIL, Roja Tankaria, Gandhar, LPG Leakage from Road Tanker

13 27.03.2012 Jayshree Aromatics Pvt. Ltd,

GIDC, Ankleshwar.

Chlorine Leakage from Tonner

14 21.03.2013 Shriram Alkalies & Chemicals, Jhagadia Chlorine Leakage from Storage Tank

15 05.02.2014 LNG Petronet, Dahej LNG Leakage from Transfer pump

** 22.07.2014 Atul Limited, Ankleshwar ( based on BCIDMA

Software )SO2 leakage

16 23.07.2014 GAIL, Roja Tankaria, Gandhar, Naptha leakage from Road

Tanker

17 18.02.2016 PI Industries, Panoli Mercaptan leakage

18.

11.10.2019

M/s Atul Limited (Aromatic Business)

Plot No. 297,297/1, GIDC, Ankleshwar SO2 leakage


State Level Off Site Emergency Exercise under DCG on

11.10.2019

42


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State Level Off Site Emergency Exercise under DCG on

11.10.2019

43


Off Site Emergency Exercise

on 11.10.2006 to observe World Disaster Deduction Day

Controlling of Gas Leakage


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Neutralisation of Ammonia by sprinkling water.

Off Site Emergency Exercise under DCG on 09.08.2001


Transfer of the affected person to the Base Hospital.

Off Site Emergency Exercise under DCG on 09.08.2001


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Training Programs conducted by DPMC till March - 2019

Sr.

No.

Training Programmes No. of

Batches

Total Nos. of

Participants

1 Industrial Safety & Health (Cert. under Sec.-111-A of Factories Act ) 90 2171

2 Industrial Safety & Health – 1 day Trg.

(with the financial aid from DISH )

26 967

3 Industrial Safety & Health – 2 days Trg.

(with the financial aid from DISH )

28 874

4 Fire Fighting & Rescue 118 2579

5 First Aid Training (U/s. 45 (3) of Factories Act) 28 658

6 3-Days Drivers Training Course for Transporting Hazardous goods/Chemicals as

per CMVR 9(3)

47 903

7 1 - day Refresher Training Course for Drivers Transporting Hazardous

goods/Chemicals as per CMVR 9(3)

26 338

8 Industrial Safety, Fire Fighting, Rescue, PPEs, HAZCHEM, ERT etc. ( Incl. ½ Day

Without Certi. )

232 5473

9 On-Site Emergency Plan & Mock drills 39 691

10 Industrial Safety & Fire Fighting for SSI 14 349

11 First Aid Training Courses (St. John Amb.) 58 1528

12 Training Programme on “VDM Plan” for villagers 01 74

13 Special Training Programmes 04 239

Total 711 16844


Technical Courses under AEPS (DPMC)

Sr.

No.

Details of Technical

Course

Approved by Intake Duration Started Since Total students

qualified

1 Post Diploma in

Industrial Safety

Tech. Exam.

Board, Gujarat

50 2 years part time 1998 762

2 Post Diploma in

Industrial

Environmental

Technology &

Management

Tech. Exam.

Board, Gujarat


3 Chemical Laboratory

Technician

Tech. Exam.

Board, Gujarat


4 M.Sc. Organic

Chemistry

affiliated by

Veer Narmad

South Gujarat

University

(VNSGU), Surat.

40 2 years full time 2018 Running Batch


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Celebration of 10th Annual Day of DPMC, Ankleshwar

on 04.04.2005 in the presence of Dist. Magistrate

16-12-2019 49


In the presence of CEO - GSDMA, Jt. CEO - GSDMA, Dist. Magistrate etc.

SEMINAR, on 19.10.2002


Ankleshwar 26


State level Safety Conference by Gujarat Safety Council at Ankleshwar on 20.12.2013


Ankleshwar Industrial Expo & Safety Conference – Jan. 2019


Ankleshwar 27


Major Resources Available

No. Fire Vehicles Quantity

1 Multipurpose Tender

(DCP 500 kg / Foam 500 ltr)

01

2 Foam Tender (Foam 1000 ltr) 01

3 Water Bouser – 14 KL 01

4 Water Bouser – 12 KL 02

5 Foam Nurser – 4 KL 01

6 Mini Fire Tender (Water Mist) 01

7 Ambulance 01

8 Fire Jeep 01

9. Fire Fighting & Rescue Hydraulic

Platform

42 mtrs Capacity

01

16-12-2019 53



No. Equipment / Material Quantity

10 Foam Compound Min. 7000 Ltrs

11 DCP Min. 1500 Kg.

12 Portable Monitor 01

13 High Press Fire Extinguishers 02

14 Hydraulics Power pack – Combi Tool(Spreader & Cutter) and Hydraulic Ram)

01

15 Lifting Bags (Pneumatic) 02

16 Search Camera 01

17 Portable Fire Pump 01

18 Foam Generator ( High Expansion ) 01

19 Smoke Extractor 01

20 Light Mast ( Inflatable ) 01

21 Generator Set (25 KVA) 01

22 Duckback brand inflatable boats - Mark – IX 02

2340 HP Motor Engine for above boat 01

24 Under water SCBA sets 02

25 SCBA Sets (21 – 13 ) 08

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Ankleshwar 28




26 ELSA Sets ( 02 + 02) 04

27 Trolley Mounted SCBA Set 01

28 Breathing Air-Compressor for refillingof BA Sets

01

29 Fire Entry Suits 02

30Proximity suits 04

31 Chemical Splash Suits / PVC Suits 23

32 Asbestos Suits 02

33 Florescent jackets for responders 50

34 Chlorine Kit 02

35 Oxy-acetylene cutting Set 01

36 Axe man Kits 11

37 Chain Saw for Wood Cutting 01

38 Glass management kit 01

39 Traffic guide conicals 10

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40 Lifebuoys 22

41 Life Jackets 28

Gas detecting Instruments

42 Oxygen Meter 01

43 Explosive Meter 01

44 LPG detector 01

45 SO2 detector 01

46 Chlorine & Ammonia detector 01

47 Sound Meter 01

48 Lux Meter ( to measure the Light) 01

49 Wind velocity meter 01

50 Infra Red Temp. Indicator 01

** Other necessary equipments


16-12-2019 56


Ankleshwar 29


Few valuable Comments / Feedback by Visitors

Sr.

No.

Date of

Visit

Name & Address of

Organization / VisitorRemarks/ Purpose

1 20.10.2002Sri. V. G. Bukkawar

Retired DISH , Maharashtra

“Yes We also can do it” are the only words to appreciate

the achievement of Ankleshwar industries in the field of

environment, Health & Safety. Keep it up for yourself

& for others for implementation.

2 11.12.2005

Sri. V. J. Francis Xavier

Joint Director of Fctories &

Boilers ,

Kozhikode, Kerala

I appreciate the way you formulated this modern aspect

in preparedness in Disaster Management & the success

kept managed with one’s own endeavors to help public

& environment.

3 27.01.2006A. Ravindra

Ex. Chief Secretary, Karnataka

Deeply impressed by the work. The centre should serve

as an example to state Disaster Managemant Centre in

the country.

4 28.01.2006

Sri. R. R. Khan , Advisor,

MoEF,

Govt. of India

DPMC visit has been a very rewarding experience. It is

a unique effort particularly it is managed by local

industry Association. Equipments are fully in readiness

to meet any exigency. Keep it up. Officers are highly

motivated & experienced.

5 25.04.2006

Sri. Sarat panda

Programme Associate, UNDP ,

(GSDMA, Gujarat. )

Highly impressed by the capacity, potentiality and

commitment level of the organization and its personnel.

Wish the organization all the very best.


Few valuable Comments / Feedback by Visitors

Sr.

No.Date of Visit Name & Address of Organization / Visitor Remarks/ Purpose

6 10.06.2006

Sri. Anil Kakudhar

Chairman,

Atomic Energy Commission ( AEC), GOI.

I am impressed by DPMC, that has been established and is well

equipped and organized centre for prevention & Management

of disasters. My compliments to everyone working with.

7 20.10.2008

Philippe R.Scholtes

Representative & Head

Regional Office For South Asia, UNIDO and James

Lamont, World News Editor,

Financial Times London

Very interesting & organized structure for Disaster Management.

Impressive awareness programs conducted for industries &

community.

8 28.02.2012

Dr. J. R. Bhardwaj,

(Former Member, NDMA)Team Leader, PRESTEL , (Consulting Agency for

CIDM Plan by GSDMA in Gujarat) . Total 11

members.

Highly appreciated the set up of DPMC

9 09.10.2012

Mr. John J. Steinauer, MCRP

Sr. Tech. Hazard & Transportation Planner,

USA and Team PRESTEL

Consultaning Agency for CIDM Plan by

GSDMA in Gujarat .

Excellent job in training and preparing for chemical

emergencies. I am impressed. Good job all.

10 16.03.2017

Dr. D. N. Sharma

Member, National Disaster

Management Authority

(Ministry of Home Affairs )

Govt. Of India , New Delhi

Highly impressed after going through the extremely

well coordinated efforts being made by DPMC and

industry for safety of worker, Public and the

environment. pls. keep it up.


Ankleshwar 30


Additional Resources will be added as a part of

upgradation of DPMC, Ankleshwar as Mini ERC by Govt. of Gujarat

Sr.

No.

Equipment / Material Quantity Status

1 HAZMAT Van 01 Tendering process has been

done

2 Fire Fighting & Rescue Hydraulic

Platform - 42 mtrs capacity 01 Received in Dec. 2018.

3 First Responder Van 01 Tendering process has been

done

4 Rescue Tender 01 Tendering process has been

done

5 Foam Tender (New addition ) 01 Tendering process has been

done

6 Multipurpose Fire Tender (New

addition )01 Will be received by July 2019.

7 Construction of additional Infrastructure &

Building-- Drawing of Buiding is under

approval

Total Project Cost Rs. 1400 Lakhs

16-12-2019 59



Ankleshwar 31


Let us consolidate our knowledge

and convert it in action

for better and safe living


Let us do something right now !!!


Ankleshwar 32


Such disaster management

centres to be provided to

various Industrial clusters

with minimum resources as

per the local needs.

Conclusion

63


Have an Accident & Disaster free

Environment

Disaster Prevention & Management Centre

AnklESHwar.

Thanks

We are always ready to help for developing

such kind of facilities in others areas

disaster management case studiescidm.in/pdf/day2_1/4.pdfemergency handling, maintenance etc....

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