direct materials pi and sap the eastman experience
TRANSCRIPT
![Page 1: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/1.jpg)
EASTMAN1
Direct Materials
PI and SAP...The Eastman Experience
Eastman Chemical
OSI Software
Sharing ideas for a shared future......
![Page 2: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/2.jpg)
EASTMAN2
Direct Materials
Process
Monitoring &
Control
Inventory
Management
Process
Control
Systems
Process Data
Historian
Lab
Instruments
Validation,
Control, Security,
Reporting, &
Service Functions
Lab
Management
(LIMS)
Run
Management
GloBIIS
Interface
Production
Planning
Storage/Distribution
Analysis
Qualification
Improvement
Manufacture
Production
Records
Scheduling
• 10 different systems• 7 development tools• 3 database technologies
• Similar in function• Diverse in details• Heavy on support• Hard to leverage• Data incoherence• Lack analysis tools• Aging technology
Why Consider a New System?
![Page 3: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/3.jpg)
EASTMAN3
Direct MaterialsProject Scope
Implement an enterprise-wide integrated
manufacturing information system
Standardize on “best practices” and drive system
requirements through business process improvement
efforts
Deploy in 23 manufacturing sites worldwide
United States SingaporeArgentina WalesThe Netherlands CandaSpain Hong KongEnglandMalaysiaMexico
![Page 4: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/4.jpg)
EASTMAN4
Direct Materials
Common
User
View
R/3
Planning
Schedule
Initiate
Prod.
Records
Inv. Mgmt.
Ship
DWH
Process/
Product
Knowledge
Mgmt.
Summary
Bus. Intel.
Dec.
Supp.
PIMS
Process
Control
Process
Conditions
Lab Inst.
LIMS
Architecture
![Page 5: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/5.jpg)
EASTMAN5
Direct Materials
SAPR/2
MIS
DCS
“As-Is”
SAPR/3
DCS
ERP
PDH
DWH
LIMS
“To-Be”
MESA
SAP R/3
Impact on Programs
![Page 6: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/6.jpg)
EASTMAN6
Direct Materials
PI/SAP Interfaces
Johnette McDanielPrincipal Systems AnalystInformation TechnologyLongview, Texas
![Page 7: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/7.jpg)
EASTMAN7
Direct Materials
Pi Gateway to SAP
Eastman View
Interface Options
User View
Questions
PSRLink Overview
![Page 8: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/8.jpg)
EASTMAN8
Direct Materials
OSI SOFTWARE
PI System Gateway to SAP R/3
Messages Recipe SP 88 Model
•Tag Mapping
•Material Mapping
•Instruction Translation
•Assign a Procedure
Request Handling
Action Results(wait until complete)
PSRLINK
Reply
Batch Execution
System (optional)
PI Batch (optional)
PI System
SAP
Man. Messages
![Page 9: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/9.jpg)
EASTMAN9
Direct Materials
Pi Gateway to SAP
Eastman View
Interface Options
User View
Questions
PSRLink Overview
![Page 10: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/10.jpg)
EASTMAN10
Direct Materials
Plant Suite Server Integration at Eastman Chemical Co. (LAR)
MM PM
SD
PP-PI
QM
SAP R/3 Applications
RFC’S, BAPI
(Remote Function Calls)
SAPAutomation Server
OLE
NT Servers
SAPGUI
Plant Suite Server
MicrosoftSQLServer
PI 3 Tools
Desktop Applications
ProcessBook
PIMS Apps
PI-SPC Client
PI-Batch Client
(Business API)
PSRLINK
PI Server
Alarm Watchdog
Manual Logger
Datalink Excel
Add-in
PSRLINK Client
![Page 11: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/11.jpg)
EASTMAN11
Direct Materials
Pi Gateway to SAP
Eastman View
Interface Options
User View
Questions
PSRLink Overview
![Page 12: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/12.jpg)
EASTMAN12
Direct Materials
Interface Options
Standard PI-PCS Interface
SAP to PI-Tag Value Updates
Material Movement Interface
![Page 13: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/13.jpg)
EASTMAN13
Direct Materials
Interface Options
Standard PI-PCS Interface
– Start/Stop Control Recipes
– Start/Stop Phases
– Report Production
![Page 14: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/14.jpg)
EASTMAN14
Direct Materials
SAP R/3
PP-PI
PSRLINK
PI
PI-SAP Automated Interface to PP-PI
Process
Instructions
Control Recipes
Process Messages
![Page 15: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/15.jpg)
EASTMAN15
Direct Materials
Interface Options
SAP to PI-Tag Value Updates
– Eastman Customization
– Silo Blending Lab Values from
SAP to PI
– PSRLink System Management
Alarming
![Page 16: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/16.jpg)
EASTMAN16
Direct Materials
SAP R/3
PP-PI
PSRLINK
PI
PI-SAP Automated Interface to PP-PI
Process
Messages
OSI_COMM
Messages
![Page 17: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/17.jpg)
EASTMAN17
Direct Materials
Interface Options
Material Movement Interface
– Eastman driven enhancement
provided by OSI
– Unsolicited Messages sent from
PI to SAP
![Page 18: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/18.jpg)
EASTMAN18
Direct Materials
SAP R/3
PP-PI
PSRLINK
PI
PI-SAP Automated Interface to PP-PI
Unsolicited
Process Messages
![Page 19: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/19.jpg)
EASTMAN19
Direct Materials
Pi Gateway to SAP
Eastman View
Interface Options
User View
Questions
PSRLink Overview
![Page 20: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/20.jpg)
EASTMAN20
Direct Materials
Plot-0
BA:CONC.1
BA:LEVEL.120
0
50
6.57430
13.20236
BA:CONC.1
BA:LEVEL.1
BA:PHASE.1Phase3
Shift Production Report
Production
Tags Se rve r 6/15/94 0:00 6/15/94 8:00 6/15/94 16:00
Report Parameters le:f440 tiglon 323.95 308.43 112.53
Date: 15-Jun-94 cd:f144 tiglon 681.19 928.18 1069.80
Mode: stdev le:f440 tiglon 323.95 308.43 112.53
cd:f144 tiglon 681.19 928.18 1069.80
0
500
1000
1500
Server 6/15/94
0:00
6/15/94
8:00
6/15/94
16:00
le:f440
cd:f144
le:f440
cd:f144
Private Sub BAphase1_NewValue()
If Baphase1.value = “Equipment Alarm” then
MAPISession1.SignOn
MAPImessage1.AddressLabel = "MaintenanceSupervisor"
MAPImessage1.AttachementName = "\PIAlarmReport.xls"
MAPImessage1.Send
End If
End Sub
VBA Scripting in ProcessBook
![Page 21: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/21.jpg)
EASTMAN21
Direct Materials
Batch Production Reporting PB
PSRLink System Management PB
PSRLink Interface ProcessBooks in LAR
![Page 22: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/22.jpg)
EASTMAN22
Direct Materials
Batch Production Reporting PB
PSRLink System Management PB
PSRLink Interface ProcessBooks in LAR
![Page 23: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/23.jpg)
EASTMAN23
Direct Materials
Batch Production Reporting ProcessBook
![Page 24: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/24.jpg)
EASTMAN24
Direct Materials
Batch Production Reporting PB
– Start/Stop Control Recipes
PSRLink Interface ProcessBooks in LAR
![Page 25: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/25.jpg)
EASTMAN25
Direct Materials
Start / Stop Control Recipes
![Page 26: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/26.jpg)
EASTMAN26
Direct Materials
Batch Production Reporting PB
– Start/Stop Control Recipes
– Start/Stop Mix Tank Batches
PSRLink Interface ProcessBooks in LAR
![Page 27: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/27.jpg)
EASTMAN27
Direct Materials
Start / Stop Mix Tank Batches
![Page 28: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/28.jpg)
EASTMAN28
Direct Materials
Batch Production Reporting PB
– Start/Stop Control Recipes
– Start/Stop Mix Tank Batches
– Start/Stop Batches and Report
Production
PSRLink Interface ProcessBooks in LAR
![Page 29: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/29.jpg)
EASTMAN29
Direct Materials
Start / Stop Batches and Report Production
![Page 30: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/30.jpg)
EASTMAN30
Direct Materials
Batch Production Reporting PB
– Start/Stop Control Recipes
– Start/Stop Mix Tank Batches
– Start/Stop Batches and Report
Production
– Create Batch Reports using Datalink
to Excel
PSRLink Interface ProcessBooks in LAR
![Page 31: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/31.jpg)
EASTMAN31
Direct Materials
Batch Reports from Datalink to Excel
![Page 32: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/32.jpg)
EASTMAN32
Direct Materials
Batch Production Reporting PB
PSRLink System Management PB
PSRLink Interface ProcessBooks in LAR
![Page 33: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/33.jpg)
EASTMAN33
Direct MaterialsPSRLINK System Management ProcessBook
![Page 34: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/34.jpg)
EASTMAN34
Direct Materials
PSRLink System Management PB
– PSRLink Applications
PSRLink Interface ProcessBooks in LAR
![Page 35: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/35.jpg)
EASTMAN35
Direct Materials
Error Log Review
![Page 36: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/36.jpg)
EASTMAN36
Direct Materials
PSRGUI
![Page 37: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/37.jpg)
EASTMAN37
Direct Materials
![Page 38: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/38.jpg)
EASTMAN38
Direct Materials
Configuration
![Page 39: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/39.jpg)
EASTMAN39
Direct Materials
Access View of SQL Server Tables
![Page 40: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/40.jpg)
EASTMAN40
Direct Materials
PSRLink System Management PB
– PSRLink Applications
– SAP Links
PSRLink Interface ProcessBooks in LAR
![Page 41: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/41.jpg)
EASTMAN41
Direct Materials
![Page 42: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/42.jpg)
EASTMAN42
Direct Materials
CO53 - Display Control Recipe Monitor
![Page 43: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/43.jpg)
EASTMAN43
Direct Materials
CO54 - View Process Message Monitor
![Page 44: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/44.jpg)
EASTMAN44
Direct Materials
View Gateway Monitor
![Page 45: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/45.jpg)
EASTMAN45
Direct Materials
PSRLink System Management PB
– PSRLink Applications
– SAP Links
– Debugging Documentation
PSRLink Interface ProcessBooks in LAR
![Page 46: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/46.jpg)
EASTMAN46
Direct Materials
![Page 47: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/47.jpg)
EASTMAN47
Direct Materials
![Page 48: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/48.jpg)
EASTMAN48
Direct Materials
PSRLink System Management PB
– PSRLink Applications
– SAP Links
– Debugging Documentation
– Problem Alarms
PSRLink Interface ProcessBooks in LAR
![Page 49: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/49.jpg)
EASTMAN49
Direct Materials
![Page 50: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/50.jpg)
EASTMAN50
Direct Materials
PSRLink System Management PB
– PSRLink Applications
– SAP Links
– Debugging Documentation
– Problem Alarms
– PSRLink Program Status
PSRLink Interface ProcessBooks in LAR
![Page 51: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/51.jpg)
EASTMAN51
Direct Materials
![Page 52: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/52.jpg)
EASTMAN52
Direct Materials
Pi Gateway to SAP
Eastman View
Interface Options
User View
What we have learned
PSRLink Overview
![Page 53: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/53.jpg)
EASTMAN53
Direct Materials
![Page 54: Direct Materials PI and SAP The Eastman Experience](https://reader031.vdocuments.mx/reader031/viewer/2022012018/615caf6d5ed64a46ed61c2af/html5/thumbnails/54.jpg)
Manufacturing Enterprise Systems Alignment
Questions & Discussion...
Sharing ideas for a shared future.....