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Diploma in Motion and Control & Comprehensive Training Program in Hydraulics (ON/OFF Systems) IMAS آي ماس على نظام ومعاييرBIBB لعالمية ا ومعاييرREXROTH لمانية ايين أكفاء وفندسين لتوفير مهنديمية التدريب المحترفتي ضمن مخطط أكا والدورة تأ لة في الوطن العربي،صة والحكوميلخا المصانعت والشركا خدمة ا

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Page 1: Diploma in Motion and Control Comprehensive Training Program … · 2018-01-10 · Diploma in Motion and Control & Comprehensive Training Program in Hydraulics (ON/OFF Systems) سام

Diploma in Motion and Control

&

Comprehensive Training Program in Hydraulics (ON/OFF

Systems)

IMAS على نظام آي ماس

العالمية BIBBومعايير

االلمانية REXROTHومعايير

والدورة تأتي ضمن مخطط أكاديمية التدريب المحترف لتوفير مهندسين وفنيين أكفاء

خدمة الشركات والمصانع الخاصة والحكومية في الوطن العربي، ل

Page 2: Diploma in Motion and Control Comprehensive Training Program … · 2018-01-10 · Diploma in Motion and Control & Comprehensive Training Program in Hydraulics (ON/OFF Systems) سام

ات الهيدرولي ب و د

ا كار اسمنت ال طرانة ناية السادة شركة

تحية طيبة وبعد

الموضو : د وة من أكاديمية التدريب المحترف لمشاركة المهتمين في دورتي

Diploma in Motion and Control

&

Comprehensive Training Program in Hydraulics (ON/OFF

Systems)

IMAS على نظام آي ماس

العالميةBIBBومعايير

االلمانية REXROTHومعايير

والدورة تأتي ضمن مخطط أكاديمية التدريب المحترف لتوفير مهندسين وفنيين أكفاء

لخدمة الشركات والمصانع الخاصة والحكومية في الوطن العربي،

و ت الدورة:

في م ر أكاديمية التدريب المحترف المكان:

موضو ات الدورة :

Page 3: Diploma in Motion and Control Comprehensive Training Program … · 2018-01-10 · Diploma in Motion and Control & Comprehensive Training Program in Hydraulics (ON/OFF Systems) سام

البرنامج ا ول:

Comprehensive Training Program in Motion and

Control

( أيا 10مدة البرنامج: )

برناج:العربية مع ذكر المصط حات الع مية بال غة اإلنج يزيةلغة ال

البرنامج من الدورات التالية:يتكون

Hours Period

(Days)

Training Course

15 3 Basic Knowledge Hydraulics

15 3 Basic Pneumatics

10 2 Basic PLC

5 1 Safety

5 1 Soft Skills

Page 4: Diploma in Motion and Control Comprehensive Training Program … · 2018-01-10 · Diploma in Motion and Control & Comprehensive Training Program in Hydraulics (ON/OFF Systems) سام

المدربين:

المهندس حسا الرفا ي -1

Certified Trainer From Bosch Rexroth

المهندس نزمي أبو اشور -2

-Pneumatic and hydraulic lab supervisor in the Jordanian

university

-Certified Trainer From CGC

المهندس جمال درادكة-3

-Passes 16 year in motion control industry and 7 years in of

engineering maintenance in high volume, fast paced production

environment in Bosch Rexroth (American branch)

الدكتور فارس حيدر-4

-Consultant at human resources

-Coach master in self building systems

-Certified trainer from CGC-Canada, ATD-America, and

PRE DEV New Zealand

Page 5: Diploma in Motion and Control Comprehensive Training Program … · 2018-01-10 · Diploma in Motion and Control & Comprehensive Training Program in Hydraulics (ON/OFF Systems) سام

المهندس بد الكري الكيالي-5

-An HSE consultant engineer(the highest accreditation rank

afford by the Jordanians engineers association)

-HSE accredited from the Arab Trainers Union

-American Safety diploma NASP/IASP

-British safety NEBOSH

الشهادات الصادرة:

شهادتي حضور صادرة من:

وزارة العمل قسم ضبط الجودة-1

2- Bosch Rexroth

كفاءة بعد اجتياز اإلختباراتو شهادة

:مزايا البرنامج

Bosch Rexrothحصول المشاركيين على شهادة حضور صادرة عن شركة -1

عد ب Bosch Rexrothحصول المشارك على شهادة كفاءة صادرة عن شركة -2

إجتياز شهادة الكفاءة

المشاركين ومستوياتهم خالل الدورةتقييم -3

Page 6: Diploma in Motion and Control Comprehensive Training Program … · 2018-01-10 · Diploma in Motion and Control & Comprehensive Training Program in Hydraulics (ON/OFF Systems) سام

األسئلة و اإلستفساراتمتابعة المشاركين ما بعد الدورة من خالل اإلجابة عن -4

محتوى البرامج

Basic knowledge of hydraulics

From the function and the properties of selected components to the

setup of hydraulic diagrams – Many basics that hydraulic engineers

need to know. The training is recommended to anybody who wants to

attend more advanced training courses

Contents

▶▶ Requirements on the fluid technology

▶▶ Basic properties of hydraulics

▶▶ Set-up and function of a hydraulic system and

typical components of industrial hydraulics ▶▶

Physical bases and their laws in fluid technology

▶▶ Symbols according to DIN ISO 1219

▶▶ Fluids

▶▶ Hydraulic pumps, hydraulic motors and cylinders ▶▶

Control technology (isolator, directional, pressure and

flow control valves)

▶▶ Reading and understanding circuit diagrams

Page 7: Diploma in Motion and Control Comprehensive Training Program … · 2018-01-10 · Diploma in Motion and Control & Comprehensive Training Program in Hydraulics (ON/OFF Systems) سام

Learning targets

▶▶ Understanding the basic set-up of a hydraulic system

▶▶ Understanding the function and set-up of selected

hydraulic components

▶▶ Understanding circuit diagram functions

▶▶ Effectively using technical documentation (data

sheets, DIN ISO 1219, etc)

▶▶ Handling hydraulic systems during planning and in

the operational everyday life

▶▶ Criteria for the planning and design of hydraulic

Systems

Page 8: Diploma in Motion and Control Comprehensive Training Program … · 2018-01-10 · Diploma in Motion and Control & Comprehensive Training Program in Hydraulics (ON/OFF Systems) سام

Pneumatics systems

From the function and the properties of selected components to

the set-up of pneumatic diagrams – Many basics that pneumatic

engineers need to know. The training is recommended to anybody

who wants to attend more advanced training courses.

Contents

▶▶ Physical bases and connections

▶▶ Features of pneumatics

▶▶ Compressed air generation, compressor types

▶▶ Compressed air conditioning, drying and distribution

▶▶ Directional, flow, pressure and isolator valves

▶▶ Single- and double-acting cylinders

▶▶ Holding element control, impulse valve

▶▶ Velocity and stop control

▶▶ Distance-dependent controls, limit switches

▶▶ Time- and pressure-dependent controls

▶▶ Sequential controls with signal overlapping

▶▶ Basic circuits of electro-pneumatic systems

▶▶ Introduction to the vacuum technology

▶▶ Symbols and circuit diagrams according to DIN ISO 1219

▶▶ Bases of the component design

▶▶ Practical exercises at the pneumatic training system

Learning targets

▶▶ Understanding the basic set-up of a pneumatic system

▶▶ Understanding the function and set-up of selected

pneumatic components

▶▶ Being able to prepare pneumatic diagrams

▶▶ Handling pneumatic systems during planning and

Page 9: Diploma in Motion and Control Comprehensive Training Program … · 2018-01-10 · Diploma in Motion and Control & Comprehensive Training Program in Hydraulics (ON/OFF Systems) سام

in the operational everyday life

PLC Basic

The basic training for those who want to learn the essential modes

of operation and PLC technology automation solution in a practical

way. The training is recommended to anyone who wants to start

working with control technology.

Course Outline

▶▶Introduction

▶▶know the basic history and function of PLCs

▶▶PLC Hardware basics The IEC 611313- standard

▶▶know the programming options of IEC 611313

▶▶Introduction to the IndraLogic GUI

▶▶Introduction to Ladder Logic, structure text and other

▶▶programming languages

▶▶be able to generate IndraLogic projects

▶▶be able to simulate and run PLC programs

▶▶Utilize an actual control unit and be able to communicate to it.

▶▶This course have a lot of hands-on exercises to grasp the

concept.

▶▶know the range of the IndraLogic instructions

▶▶Task Configuration

▶▶Visualizations using built the one built in IndraLogic

▶▶Visualizations using an actual Bosch Rexroth HMI )this will be

just an introduction to utilizing an HMI to communicate to a PLC.

Page 10: Diploma in Motion and Control Comprehensive Training Program … · 2018-01-10 · Diploma in Motion and Control & Comprehensive Training Program in Hydraulics (ON/OFF Systems) سام

Learning targets

▶▶Get basic knowledge of PLC hardware and software Get

▶▶familiar with PLC applications

▶▶Get basic knowledge of PLC programming

▶▶Get basic knowledge of integration of different modules in the

PLC main unit.

Page 11: Diploma in Motion and Control Comprehensive Training Program … · 2018-01-10 · Diploma in Motion and Control & Comprehensive Training Program in Hydraulics (ON/OFF Systems) سام

Safety

Content

▶▶Introduction To Safety Management

▶▶Walking and Working Surface

▶▶Exit Rout and Emergency action plan and fire prevention

▶▶Electrical Hazzard

▶▶Hazardous Material Handling

▶▶Hazard Communication

▶▶Personal Protective

▶▶Flammable and Combustible Liquids

▶▶Compressed Gas

▶▶ Machine Guarding

▶▶Welding and Cutting

▶▶Confined Space Entry

▶▶Lock out/Tag Out

▶▶Safety and Health Program

Soft Skills

Content

▶▶Team Work

▶▶Problem Solving

▶▶Communication Skills

Page 12: Diploma in Motion and Control Comprehensive Training Program … · 2018-01-10 · Diploma in Motion and Control & Comprehensive Training Program in Hydraulics (ON/OFF Systems) سام

:البرنامج الثاني

Diploma in Hydraulics (ON/OFF Systems) ( أيام17مدة البرنامج: )

البرناج:العربية مع ذكر المصطلحات العلمية باللغة اإلنجليزيةلغة

يتكون البرنامج من الدورات التالية:

Hours Period

(Days)

Training Course

20 4 Basic Knowledge Hydraulics

25 5 Electro hydraulics

(on/off valves & Accumulators)

20 4 Hydraulics Troubleshooting

10 2 Main Control Pumps

5 1 Safety

5 1 Soft Skills

Page 13: Diploma in Motion and Control Comprehensive Training Program … · 2018-01-10 · Diploma in Motion and Control & Comprehensive Training Program in Hydraulics (ON/OFF Systems) سام

المدربين:

المهندس حسام الرفاعي -1

Certified Trainer From Bosch Rexroth

الدكتور فارس حيدر-2

-Consultant at human resources

-Coach master in self building systems

-Certified trainer from CGC-Canada, ATD-America, and

PRE DEV New Zealand

المهندس عبد الكريم الكيالي-3

-An HSE consultant engineer(the highest accreditation rank

afford by the Jordanians engineers association)

-HSE accredited from the Arab Trainers Union

-American Safety diploma NASP/IASP

-British safety NEBOSH

Page 14: Diploma in Motion and Control Comprehensive Training Program … · 2018-01-10 · Diploma in Motion and Control & Comprehensive Training Program in Hydraulics (ON/OFF Systems) سام

الشهادات الصادرة:

شهادتي حضور صادرة من:

وزارة العمل قسم ضبط الجودة-1

2- Bosch Rexroth

و شهادة كفاءة بعد اجتياز اإلختبارات

:مزايا البرنامج

Bosch Rexrothحصول المشاركيين على شهادة حضور صادرة عن شركة -1

عد ب Bosch Rexrothحصول المشارك على شهادة كفاءة صادرة عن شركة -2

إجتياز شهادة الكفاءة

تقييم المشاركين ومستوياتهم خالل الدورة-3

األسئلة و اإلستفساراتمتابعة المشاركين ما بعد الدورة من خالل اإلجابة عن -4

Page 15: Diploma in Motion and Control Comprehensive Training Program … · 2018-01-10 · Diploma in Motion and Control & Comprehensive Training Program in Hydraulics (ON/OFF Systems) سام

محتوى البرامج

Basic knowledge of hydraulics

From the function and the properties of selected components to the

setup of hydraulic diagrams – Many basics that hydraulic engineers

need to know. The training is recommended to anybody who wants to

attend more advanced training courses

Contents

▶▶ Requirements on the fluid technology

▶▶ Basic properties of hydraulics

▶▶ Set-up and function of a hydraulic system and

typical components of industrial hydraulics ▶▶

Physical bases and their laws in fluid technology

▶▶ Symbols according to DIN ISO 1219

▶▶ Fluids

▶▶ Hydraulic pumps, hydraulic motors and cylinders ▶▶

Control technology (isolator, directional, pressure and

flow control valves)

▶▶ Reading and understanding circuit diagrams

Page 16: Diploma in Motion and Control Comprehensive Training Program … · 2018-01-10 · Diploma in Motion and Control & Comprehensive Training Program in Hydraulics (ON/OFF Systems) سام

Learning targets

▶▶ Understanding the basic set-up of a hydraulic system

▶▶ Understanding the function and set-up of selected

hydraulic components

▶▶ Understanding circuit diagram functions

▶▶ Effectively using technical documentation (data

sheets, DIN ISO 1219, etc)

▶▶ Handling hydraulic systems during planning and in

the operational everyday life

▶▶ Criteria for the planning and design of hydraulic

Systems

Page 17: Diploma in Motion and Control Comprehensive Training Program … · 2018-01-10 · Diploma in Motion and Control & Comprehensive Training Program in Hydraulics (ON/OFF Systems) سام

Electro hydraulics

(on/off valves & Accumulators)

This practical training allows the participants to test the operating

behavior of industrial components in experiments. Even the effects of

faulty installations can be demonstrated here "without consequences".

Hydraulic accumulators as energy store but also as system

improvement elements are important components of hydraulic systems.

As they can store a lot of energy, they are subject to strict safety

regulations.

Contents

▶▶ Brief repetition of the bases

▶▶ Analysis of system functions by reading circuit diagrams

▶▶ Operating behavior of control components

▶▶ Setting up practice-oriented basic circuits, setting

them and analyzing possible malfunctions

▶▶ Notices and ways for the systematic troubleshooting

and error analysis

▶▶ Information on

Sources of interference

Commissioning

Inspection and maintenance

Repair

Assembly and piping

Occupational safety and accident prevention

▶▶ Introduction to more far-reaching practical training

Courses

Page 18: Diploma in Motion and Control Comprehensive Training Program … · 2018-01-10 · Diploma in Motion and Control & Comprehensive Training Program in Hydraulics (ON/OFF Systems) سام

▶▶ Mode of operation of hydraulic accumulators and their

fields of application

▶▶ Designs, dimensioning and safety aspects with

hydraulic accumulators

▶▶ Practical tips and maintenance information

Learning targets

▶▶ Understanding hydraulic components and their

operating behavior in practice

▶▶ Evaluation of hydraulic functional sequences by

means of targeted measurement and analysis using a

pressure gauge

▶▶ Gaining knowledge of commissioning, maintenance,

error analysis, error avoidance and accident prevention

- Getting to know the use of hydraulic accumulators as

important components of hydraulic systems and

components for system improvement

▶▶ Understanding safety regulations for the use of

hydraulic accumulators

▶▶ Learning to understand the structural set-up and the

mode of operation

▶▶ Being able to calculate the storage capacity

Page 19: Diploma in Motion and Control Comprehensive Training Program … · 2018-01-10 · Diploma in Motion and Control & Comprehensive Training Program in Hydraulics (ON/OFF Systems) سام

Trouble Shooting of Hydraulic Systems

From The mental preparation through documentation to the troubleshooting of most problems of many hydraulics components –

Many issues that hydraulic engineers need to know. The training is recommended to anybody who wants to attend more advanced training courses

Contents ▶▶ Mentally Prepare

▶▶ Documentation

▶▶ Creating Reports

▶▶ suspected errors

▶▶ Faults in new systems

▶▶ Faults in old systems

▶▶ a logical an systemically procedure

▶▶ Pumps

▶▶ Overheating

▶▶ Actuators

▶▶ Valves

▶▶ Accumulators

▶▶ Questions and Answers

Main Control Pumps

Content

▶▶ pressure compensating

Page 20: Diploma in Motion and Control Comprehensive Training Program … · 2018-01-10 · Diploma in Motion and Control & Comprehensive Training Program in Hydraulics (ON/OFF Systems) سام

▶▶ Flow compensating

▶▶ Combined flow and pressure compensating

Safety

Content

▶▶Introduction To Safety Management

▶▶Walking and Working Surface

▶▶Exit Rout and Emergency action plan and fire prevention

▶▶Electrical Hazzard

▶▶Hazardous Material Handling

▶▶Hazard Communication

▶▶Personal Protective

▶▶Flammable and Combustible Liquids

▶▶Compressed Gas

▶▶ Machine Guarding

▶▶Welding and Cutting

▶▶Confined Space Entry

▶▶Lock out/Tag Out

▶▶Safety and Health Program

Soft Skills

Content

▶▶Team Work

▶▶Problem Solving

▶▶Communication Skil