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Digital On-load Tap-Changer Voltage Controller Digital On load Tap Changer Voltage Controller TAPCON ® 250 Reinhausen Manufacturing Inc. Humboldt TN USA Humboldt, TN USA

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Page 1: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

Digital On-load Tap-Changer Voltage ControllerDigital On load Tap Changer Voltage ControllerTAPCON® 250

Reinhausen Manufacturing Inc.

Humboldt TN USAHumboldt, TN USA

Page 2: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

Contents

• History of MR Automatic Voltage Regulation• History of MR Automatic Voltage Regulation

• Foundation of Today’s TAPCON® series• Foundation of Today’s TAPCON® series

The latest TAPCON® Technology• The latest TAPCON® Technology TAPCON® 250

• Control Methods for Transformersincl. samples

August 2009 Page 2

p

Page 3: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

History Generations up to TAPCON® 230

MK 201982

MK 301988

VC 1001997

TAPCON®2302002

MK 101972

August 2009 Page 3

Page 4: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

History Generations up to TAPCON® 240

TAPCON® 2402002

VC 100EVC 100E1998

MK 30E1988

MK 20E1983

August 2009 Page 4

Page 5: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® Technology

Voltage ControlTAPCON® 240

Voltage ControlTAPCON® 230

August 2009 Page 5

TAPCON® 240 TAPCON 230

Page 6: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 The Latest TAPCON® - Technology

TAPCON® 250

• The TAPCON® specifically forUS end-users

• Interchangeable into today’sspecific schemesspecific schemes

• Size allows easy retrofitl tisolutions

August 2009 Page 6

Page 7: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 Latest Technology

Features

• Informative 128x128 dotgraphic display

• LED’s and contacts forstatus and conditions

• simple and clear menus tosimple and clear menus tonavigate

• NORMSET for easy parameterizationparameterization

• TAPCON®-trol System Visualization Software

August 2009 Page 7

Page 8: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 Latest Technology

Features

• Line Drop Compensation byR and X compensation Z tiZ compensation

• Several Paralleling Methods in one device without additional hardware

circulating currentM t F llMaster - Follower

• Four different levels for

August 2009 Page 8

voltage regulation

Page 9: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 Latest Technology

Features

• Reverse Power Operation

• Operations Counter

• Tap Position Knowledge by• Tap Position Knowledge by current loop method

T P iti Li it• Tap Position Limits

• Tap Position Record

August 2009 Page 9

Page 10: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 Latest Technology

Inputs

Voltage InputMeasuring Potential Transformer 120VAC auxiliary Power Supply 12V DC

Current Input 0.2 A

Four Programmable Command InputsSettable for Alternate Voltage Levels 2, 3, or 4, Auto Tapchange Inhibit, Parallel Group 1 or 2, Master/Follower, Quicktap, or Remote Voltage Level Activation

Auto/Manual and Remote/Local Activation Inputs

August 2009 Page 10

Operation Count Input

Page 11: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 Latest Technology

Outputs

• Isolated Form C Contacts Showing Modes or Status

MANUAL/AUTOUser programmable alarmsStatus Alarm...

• Tap Position (analog)

August 2009 Page 11

Page 12: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 Latest Technology

Analog Interface

• Direct tap positionknowledge

• Choice of tap position input: 0 … 1 mA0 … 20 mA4 20 A4 … 20 mApotentiometer

• Choice of tap position output:p p p0 … 1 mA4 … 20 mA

Analog Interface ( AI )

August 2009 Page 12

g ( )

Page 13: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 Latest Technology

Communications

• Choice of communication ports:

RS232 RS485RS232, RS485,fiber opticalRJ45 (modem or Ethernet)

• Choice of communication protocols :

DNP3.0MODBUS ASCII & RTU

Communications Interface ( CI )

MODBUS ASCII & RTUon demand:

e.g. IEC60870 –103,104

August 2009 Page 13

Communications Interface ( CI )

Page 14: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 Latest Technology

TAPCON® 250

• MR has placed the TAPCON® series technology into this versatile gypackage

• The adaptability to retrofit into existing installations with the leading edge technology

August 2009 Page 14

Page 15: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 Control Methods for Transformers

• Overview of different Control Schemes

• Circulating Current Analog Paralleling

• Circulating Current Digital Paralleling

August 2009 Page 15

Page 16: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 Configurations

Single Installation

XPA I XPA I

Analog Paralleling acc. to ANSI C57.12.10

Digital Parallelingvia CAN bus

August 2009 Page 16

Page 17: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 Configurations

Retrofit with Adapter Panel TAPCON® 250-67Single Installation

• Standard installation forstand alone power transformers

ith l d t hwith on-load tap-changer

• Features• FeaturesTap Position Detection

Communications

Installation in the motor drive MD II

Adaptation to existing installationsFour Programmable Inputs

Visualization via TAPCON®trol System

August 2009 Page 17

motor drive MD II

(included)

Page 18: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 Circulating Current Analog Paralleling

Parallel Controlacc. ANSI C57.12.10 scheme

Within the TAPCON®- family

Parallel Assistant ModulesParallel Assistant Modules

TAPCON® 250 -- TAPCON® 250 (or other TAPCON® s)(or other TAPCON® s)

Together with existing installationsParallel Balancing ModulesParallel Balancing Modules

TAPCON® 250 -- e.g. Beckwith M 2001

August 2009 Page 18

ANSI-schemeCAN-bus

Page 19: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 Circulating Current Analog ParallelingRequirements•Similar (practically identical Z%

•Solid high-side bus (no separate sources)

•Comparable step voltages and ranges (but some differences may be tolerable)tolerable)

•Provisions for LDC

•Same winding ratios

•Same MVA rating (ratio correcting CTs may be used)

August 2009 Page 19

Page 20: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 Circulating Current Analog Paralleling

AC Current Relay

OLTC ControlParalleling OLTC Control

TAPCON® 250

gAssistant

XPA I(incl. AC Relay)

August 2009 Page 20

CAN bus

Page 21: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 Circulating Current Analog Paralleling

Paralleling Assistant XPA-I

• Easy adaption for paralleling via• CAN bus to Digital Voltage• Controllers of the TAPCON®

family

• Simplified installations less wiring time and reduced failures

• Cost savings CAN bus

Analog

August 2009 Page 21

Page 22: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 TAPCON® 250 Circulating CurrentAnalog Paralleling

August 2009 Page 22

Page 23: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 Digital Paralleling

Parallel Control with CAN bus

TAPCON® 250

Digital Paralleling with TAPCON® 250

includes:

• easy parallel operationof up to 16 transformers

• Group Paralleling

TAPCON® 250

• several parallelingmethods

Circulating CurrentMaster - Follower

TAPCON® 250

aste o o e

• simplifiedcommissioning

• remarkable saving

TAPCON® 230

August 2009 Page 23

gof costs

TAPCON® 240 / 260

Page 24: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 Digital Paralleling

AC Current Relay

OLTC VoltageControl

Parallel Balancing

ModuleModule

August 2009 Page 24

Page 25: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 Digital Paralleling

Transf. 1

LINE

AC AC

Transf. 2

7

1ACT

5

PBM3

52-2b

52-2a

24a

52-1b 24b

52-1aAC

7 5

AC

1PBM

3ACT

9

8

34

90 Relayw Plate

PT1 5

6

24b 34

522b521b 24b8

96

90 Relayw Plate

5PT

1

10

22 4

64

24a

10

2

4

4

6

2

52-1 52-2CAN Bus

August 2009 Page 25

LOAD24

LOAD

Page 26: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 Circulating REACTIVE CurrentDigital Paralleling Versus Analog Scheme

Analog Limitations•CT circuitry wired between transformers

Digital Comparison•No CT circuitry between transformerstransformers

•Similar (practically identical) Z%

•Solid high-side bus

transformers

•Z% can be different

•Separated high-side bus okaySolid high side bus

•Comparable step voltages and ranges

Separated high side bus okay

•Different step voltages and tap ranges are okay

•Provisions for LDC

•Same winding ratios

S (

•LDC doesn’t require adjustment

•Different winding ratios okay

ff (C•Same MVA rating (ratio correcting CTs may be used)

•No visual indication of correct

•Different MVA ratings okay (CT is sized according to rating)

•Controller guided commissioning

August 2009 Page 26

settingsg g

Page 27: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 Digital Paralleling

TAPCON® 250

Transf. 1TAPCON

LINE

TAPCON

Transf. 2Transf. 1

LINE

Transf. 2

... the Difference in Paralleling !

+12VDCPT

21

5

TAPCON90 Relay6

43P24a

CAN-Bus

21

5

PT

TAPCON90 Relay

6

+12VDC

9

8

7

1

34

90 Relayw Plate

ACT

PT1 5

6

5

PBM3

24b 34

52-2b

52-2a

24a

52-1b 24b

52-1aAC

8

9

7

6

5

AC

1PBM

3ACT

90 Relayw Plate

5PT

1

52-1

Tap PositionInput Option

52-2

Tap PositionInput Option

10

2

52-1

2 4

64

24

24a

10

2

4

52-2

4

6

2

Only onecontroller needsindication for two

LOAD24

LOADLOAD24

LOAD

Traditional Analogue Scheme TAPCON® 250 with CAN bus

paralleledtransformers

August 2009 Page 27

Page 28: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 Digital Master-Follower Scheme

Overview•Older analog methods required relay logic

•Master-Follower actually the most common method used in rest of world

•Only the master regulates

All t ll d iti iti k l d•All controllers need positive position knowledge

•Perfect and actually preferred for applications where each transformer naturally carries the load evenly on the same tap position.

•Same Z%

•Same Vector Groups

•Same # of Taps

•Same step voltage

August 2009 Page 28

Page 29: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

TAPCON® 250 Digital Paralleling

fewer components .fewer problems..less work...less work...

```more benefits .more reliability ..more cost savings ...

... TAPCON® 250

August 2009 Page 29

Page 30: Digital OnDigital On-load Tapload Tap-Changer Voltage ......Microsoft PowerPoint - TAPCON 250 Web- Presentation_Updated 090804.pptx Author danielw Created Date 8/7/2009 10:30:30 AM

www.tapcon250.com

March 2007 Page 30