ON THE WAY TO INDUSTRY 4.0 :

DIGITAL ENTERPRISE

Ali Rıza Ersoy Mar, 2016 v2.0

GOOGLE TRENDS

First assembly line

Cincinnati USA, 1870

HISTORY?

FIRST INDUSTRIAL REVOLUTION

• Mechanical Steam Power

First mechanical loom

Doncaster England, 1784

Photograph Source : http://etc.usf.edu/clipart/79800/79831/79831_powerloom.htm

SECOND INDUSTRIAL REVOLUTİON

• Electrical Energy

First assembly line

Cincinnati USA, 1870

Photograph Source : http://www.thinglink.com/scene/477884074095017986

THIRD INDUSTRIAL REVOLUTION

• Electronic and IT Systems

Programmable Logic Controller (PLC)

1969

Photograph Source : http://electrical-engineering-portal.com/when-we-started-to-use-plcs-after-all

WHY

4th?

EAST MANUFACTURING OVERWHELMING WEST

• Industrial products sales

Source VDMA

Billion € 2006 2011

EU (27) 550 620

China 170 580

USA 280 280

Germany 190 220

Russia 10 15

SHORTEN TIME TO MARKET

• Shorter innovation cycles • More complex products • Smaller lots

INCREASE FLEXIBILITY

• Individualized production • Volatile markets • Max. automation

BOOST EFFICIENCY

• More with less • Energy efficiency • Robots for redundant actions • More flexible and coherent processes

WHEN?

INDUSTRIE 4.0

• 2011 Hannover Fair • 2012 German Federal Goverment • 2013 April German Country Strategy • 2014 February Siemens Turkey Press Launch • 2015 Hannover Fair motto • 2016 Davos WEF motto

HOW?

CYBER - PHYSICAL SYSTEMS

• Digital 3D simulation of factories, manufacturing lines and human

• Digital 3D simulation of products

• All on PLM-Product Lifecyle Management systems

• Bits and atoms

Photograph Source : http://www.fabricatingandmetalworking.com/2013/09/standing-on-the-edge/

Animation

16

VERTICAL & HORIZONTAL INTEGRATION

• Vertical: Marketing, Sales, Planning, Production (PLM, ERP, MES/MOM)

• Horizontal: Raw Material, Suppliers, Producers, Logistics, Distributers, Customers, Recycling

• No hierarchy, all distributed

IOT INTERNET OF THINGS (&SERVICES &HUMAN &EVERYTHING)

Connected “things” will double to 28 billion

by 2020, human to 7,7 billion

• Unique ID for every material, machine, product and human

• End-to-end digital process info from raw material to recycle

• Communicating, analyzing data, predict failure, configure trouble shooting

• Adapt to changes

AUTONOMOUS ROBOTS

• Learning from other robots and humans • Multi programmable • Great capabilities • H2M, M2H, New:M2M • Self –testing and repairing

© Siemens AG 2015

Page 20 Siegfried Russwurm, Member of the Managing Board of Siemens AG June 9, 2015

Increase of data

from 2010 to 2020

50fold

2020 2010

Overall data

Big Data And Analytics

- aaaa

0101001101101001011001010110110101100101011011100111001100

1000000110100101110011001000000110000100100000011001110110

1100011011110110001001100001011011000010000001110000011011

1101110111011001010111001001101000011011110111010101110011

0110010100100000011001100110111101100011011101010111001101

1010010110111001100111001000000110111101101110001000000111

0100011010000110010100100000011000010111001001100101011000

0101110011001000000110111101100110001000000110010101101100

0110010101100011011101000111001001101001011001100110100101

1000110110000101110100011010010110111101101110001011000010

0000011000010111010101110100011011110110110101100001011101

0001101001011011110110111000100000011000010110111001100100

0010000001100100011010010110011101101001011101000110000101

1011000110100101111010011000010111010001101001011011110110

1110001011100010000001001111011011100110010100100000011011

1101100110001000000111010001101000011001010010000001110111

0110111101110010011011000110010010010010011100110010000001

1011000110000101110010011001110110010101110011011101000010

0000011100000111001001101111011001000111010101100011011001

0101110010011100110010000001101111011001100010000001100101

0110111001100101011100100110011101111001001011010110010101

10,000

20,000

30,000

40,000

• Data created only in 2000 was more than in 25 million years • Many different sources (robots, automation software, even unfinished products) • Must for real-time decision making

BIG DATA AND ANALYTICS

THE CLOUD

• 35 % of data in Cloud by 2020 • Cloud based solutions • Smart applications

AUGMENTED REALITY

• Manufacturing instructions • Real-time reports, messages • Quality checks with camera • Emergency directives

CYBER-SECURITY

• More comprehensive security framework • Increased communication can cause access problems • Vulnerable to cyberattacks • Data privacy is critical

WHAT @WORLD?

GERMANY: SIEMENS AMBERG FACILITY

• 1000+ product variants • 1Million products monthly • Only 25% performed by humans • Quality 99.9988 %

CHINA

• 20 % of the world's • Made in China 2025 • Goal :

40% by 2020 70% by 2025

• Industrial Internet • Advanced IT and communication sector is advantage • Advanced Manufacturing National Program of the US Department of Commerce

USA

FINLAND

• Silicon Valley of: Industry 4.0 • Internet in manufacturing: 44% • Employment in high-tech 8%

WHAT@TURKEY

TODAY

• Between 2.0-3.0

• Ministry of Science, Industry and

Technology meeting on Dec. 09, 2015

• Workshop on Jan. 16-17, 2016

• Science and Technology High

Council’s decision on Feb. 23, 2016

• Government: “Ready for I 4.0” in

Autumn 2016

Photograph Source : http://fotogaleri.egebirlik.org.tr

WWW. ENDUSTRI40 .COM

• Turkey’s Platform for: • Information • Discussion • Library • Events • Best Practice • Know-how exchange

• Come and be a partner

TOMORROW

• Industry 4.0 Turkey Platform • Industry 4.0 Country Strategy • Eurasia Hub of Manufacturing • From “technology user“ to “innovator” • Middle Income Trap

WHAT@NEXT

INVESTMENT

• Germany: € 40 B Europe: € 140 B p.a till 2020 • 3.3 % of sales

Source : pwc

REVENUE GROWTH

• New complex products • New customized products • Growth of 2-3% sales • Germany : € 30 B

Europe : € 110 B p.a

Source : pwc

EMPLOYMENT

• 6% increase • Highly skilled people needed • IT and Mechatronics experts replacing low skilled laborers

Source : BCG

GOVERNMENTS

• Establish a Country Platform • Workout, approve and launch Country Strategy • Review school curricula, university programs • Incentivize R&D programs, high-tech manufacturing • Provide a good technology infrastructure Photograph Source : https://www.tbmm.gov.tr/develop/owa/tbmm_internet.anasayfa

RESEARCHERS

• Work on int’l standards • Focus on university – industry collaboration models • Mentoring students about cross discipline studies like mechatronics

TECHNOLOGY SUPPLIERS

• Concentrate on future-tech • Inform about Industry 4.0 • Collaborate with each other • Implement new business models, organizational structures fit to digital world

MANUFACTURERS

• Need to fully understand customer requirements • Develop a strategy for technological improvement • Implement new business models, organizational structures fit to digital world 35

WHAT@BEYOND

OPEN

• Open Innovation

• Open Design

• Open Software

• Open Hardware

• Open Organization

• Open Production

• Open Capital

MAKERS MOVEMENT

• At home • Ingeneunity, Sharing, Self Learning • Production instead consuming • Self proto-typing

ADDITIVE MANUFACTURING

• 3D scanning and 3D printing • First 3D printer borned in 2015 • Skull and vane already in use • 10 houses in 3 days • Siemens TR & Darüşşafaka Robots Club - 2015 NASA Award

DISRUPTIVE INNOVATION

• Today cars: 5 % at work Google car: 95 % • Robots are producing robots

LIGHT OUT FACTORIES

• Highly automated robots

• No need for light, food etc.

• Somewhere in desert

• Controlled remotely

LET’S GET READY FOR THEM

NOW!

THANK YOU...