digilog technology - blum-novotest technology workpiece measurement ... siemens 840d sl bcs 3.0 ......

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DIGILOG Technology Workpiece Measurement Workpiece Inspection DIGILOG Technology ContourScan Mass Production

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Page 1: DIGILOG Technology - Blum-Novotest Technology Workpiece Measurement ... Siemens 840D sl BCS 3.0 ... • Real-time evaluation and alarm output

DIGILOG Technology

Workpiece Measurement

Workpiece Inspection

DIGILOG Technology

ContourScan

Mass Production

Page 2: DIGILOG Technology - Blum-Novotest Technology Workpiece Measurement ... Siemens 840D sl BCS 3.0 ... • Real-time evaluation and alarm output

TP48-21

SSI

Profibus

SSI

USB

USB

Ethernet

EthernetUSB

BLUM IPC48-20

BLUM IPC48-20

DVI

USB

TC76-DIGILOG

AD76

IF59-30-A2

0-10V

USB

RS485-SSI

Status/Skip

DIGILOG Technology

DIGILOG Measuring Technique for Machine Tools

Under the brand name 'DIGILOG', BLUM offers progressive solutions for digital and analogue measuring tasks in machine tools. While the digital functionality is being used, especially when recording the workpiece position, state and dimensions, the analogue measurement offers extraordinary results, when it comes to the evaluation of surfaces and contours.

For instance, if a workpiece surface needs to be checked for machining errors, a DIGILOG Touch Probe by BLUM can scan over the surface, and take thousands of measuring values within a very short time.

The digilog touch probes are specially designed for the extreme requirements of high-productive machining centres. They are coolant-resitant and IP68 rated, making them entirely suitable for machine tools.

Your benefit:

• Detection of machining errors by analogue scanning process in the machining centre

• No continued production of NOK-parts due to downstream, external measurements

• Immediate rework in the original setting is possible

• Early detection of "error trends" by BLUM evaluation software

• Reduction of the measuring time when evaluating surfaces (compared to single-trigger probes)

• High measguring resolution for maximum precision and safety

System overview: Touch Probes

TC64-DIGILOG

RC66

IF59-30-A2

+

IF59-A2

0-10V

USB

RS485-SSI

Status/Skip

TC63-DIGILOG

or

System overview: Evaluation

Evaluation on machine control

Evaluation with IPC48-20, Visualisation on control screen

Evaluation with IPC48-20, Visualisation on Touch Panel TP48-21

BCS 3.0 – BLUM Contour Scan (time based)

Software for BLUM VNC-Viewer

Software for BLUM Client-Server

NC Measuring Cycles

Siemens 840D sl

BCS 3.0 – BLUM Contour Scan (path based)

Software for BLUM Client-Server

Software for BLUM IMD Compile Cycle

BCS 3.0 – BLUM Contour Scan (time based)

Software for BLUM Client-Server

Smart Link

NC Measuring Cycles

NC Measuring Cycles

*

*

* If TC6X touch probe is already installed, the components IF59 and RC66 will not apply.

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Evaluation on machine control, visualisation on control screen

Siemens 840D sl/Heidenhain/Okuma (time based)

BCS 3.0 – BLUM Contour Scan (Linux/Windows)

Software for BLUM Client-Server

NC Measuring Cycles

Page 3: DIGILOG Technology - Blum-Novotest Technology Workpiece Measurement ... Siemens 840D sl BCS 3.0 ... • Real-time evaluation and alarm output

DIGILOG Technology

DIGILOG Software BCS 3.0

Specially developed for the use of DIGILOG measuring systems, BLUM BCS 3.0 software offers the perfect opportunity for data entry and evaluation of the measuring values, recorded in the machining centre.

Features:

• Evaluation and visualisation at the control screen or BLUM Touch Panel TP48-21

• Contour monitoring of any number of scan programmes per workpiece

• Flexible definition of warning and tolerance limits per workpiece

• Alarm output when exceeding the warning and tolerance limits

• Real-time evaluation and alarm output

• Provides the tracked data in a log-file

• Scan movement in 2 axis is possible

Measuring Process and Evaluation

Blum-Novotest GmbH | Kaufstraße 14 | 88287 Gruenkraut | Germany | +49 751 6008-0 | [email protected] Production Metrology Made in Germany

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• 1. Registration master profile

• Contour scan of a reference part

• Master profile (green) will be recorded and stored in the BLUM-Software

• 2. Comparison measurement

• Contour scan of the serial workpieces

• Comparison profile (blue) is laid over the master profile (green)

• Warning limits (yellow) and tolerance limits (red) may be adjusted process specific

• 3. Comparison with defect parts

• Deviation between master profile (green) and comparison profile (blue) becomes visible

• Exceeding of the warning or tolerance limits leads to alarm output

Blum worldwideService & Support More than 40 subsidiariesand service offices.

www.blum-novotest.com