differential pressure transmitters dpt-dual...
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Copyright HK Instruments 2017 www.hkinstruments.fi Installation version 6.0 2017
INSTALLATIONINSTRUCTIONS
DIFFERENTIAL PRESSURE TRANSMITTERS DPT-Dual-MOD Series
• READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL, OPERATE OR SERVICE THIS DEVICE.
• FailuretoobservesafetyinformationandcomplywithinstructionscanresultinPERSONALINJURY,DEATHAND/ORPROPERTY DAMAGE.
• Toavoidelectricalshockordamagetoequipment,disconnectpowerbeforeinstallingorservicinganduseonlywiringwithinsulationratedforfulldeviceoperatingvoltage.
• Toavoidpotentialfireand/orexplosiondonotuseinpotentiallyflammableorexplosiveatmospheres.
• Retaintheseinstructionsforfuturereference.• Thisproduct,wheninstalled,willbepartofanengineeredsystemwhosespecificationsandperformancecharacteristicsarenotdesignedorcontrolledbyHKInstruments.Reviewapplicationsandnationalandlocalcodestoassurethattheinstallationwillbefunctionalandsafe.Useonlyexperiencedandknowledgeabletechnicianstoinstallthisdevice.
SPECIFICATIONS
ThankyouforchoosinganHKInstrumentsDPT-Dual-MODseriesdifferentialpressuretransmitter.DPT-Dual-MODcombinestwodif-ferentialpressuretransmittersintoonedevice.Itoffersapossibilitytomeasurepressurefromtwodifferentpoints.IthasaModbusin-terfaceandanInputterminal.
TheInputterminalenablesreadingofmultipleothersignalssuchastemperatureorcontrolrelaysoverModbus.TheInputterminalhastwo input channels designed to accept 0−10V,NTC10k, Pt1000,Ni1000/(-LG),andBININ(potentialfreecontact)signals.Forexam-ple,DPT-Dual-MODcanreadvaluesfromonedifferentialpressuremeasurementpointandtwotemperaturemeasurementpoints.
DPT-Dual-MODseriesdevicesarecommonlyusedinHVAC/Rsystems for:•fan,blowerandfiltermonitoring•pressureandflowmonitoring•valveanddampercontrol•pressuremonitoringincleanrooms
DPT-Dual-MOD-AHUcanalsobeusedfor:•airflowmonitoringacrosscentrifugalfansandblowers•in-ductairflowmonitoring•VAVapplications
SPECIFICATIONS
PerformanceAccuracy (from applied pressure):Model2500:Pressure<125Pa=1%+±2PaPressure>125Pa=1%+±1PaModel7000:Pressure<125Pa=1.5%+±2PaPressure>125Pa=1.5%+±1Pa (Including:generalaccuracy,temperaturedrift,linearity,hysteresis,longtermstabilityandrepetitionerror)Response time:1...20sselectableviamenuOverpressure:Proofpressure:25kPaBurstpressure:30kPa
CommunicationProtocol:MODBUSoverSerialLineTransmissionMode:RTUInterface:RS485Byteformat(11bits)inRTUmode: CodingSystem:8-bitbinary BitsperByte: 1startbit 8databits,leastsignificantbitsent first 1bitforparity 1stopbitBaudrate:selectableinconfigurationModbusaddress:1−247addressesselectableinconfigurationmenu
Zeropointcalibrationoptions:•Manualpushbuttonautozero•ViaModbuswritecoil
Technical SpecificationsMedia compatibility:Dryairornon-aggressivegasesMeasuring units on display (Selectable via menu): Pressure:Pa,kPa,mbar,inchWC,mmWC,psiFlow(AHUmodel):m3/s,m3/hr,cfm,l/s,m/s,ft/minMeasuring element:MEMSEnvironment:Operatingtemperature:-10...+50°CStoragetemperature:-20...+70°CHumidity:0to95%rH
PhysicalDimensions: Case:102.0x71.5x36.0mmWeight: 150g,withaccessories290gMounting: 2each4.3mmscrewholes,oneslottedMaterials: Case: ABSLid:PCPressure inlets: BrassDuctconnectors:ABSTubing:PVCProtection standard: IP54Display:2-linedisplay(12characters/line)Line1:activemeasurement,inletALine2:activemeasurement,inletBIfinputsareselected,thelinesshowalsoinputinformation(forexampletemperature)
Electrical Connections:4+4springloadterminals,max1.5mm2
CableEntry:M20Pressure connections:Male 5,0mmand6,3mm
ElectricalSupply voltage: 24VACorVDC±10%Power consumption:<1.3WOutput signal:viaModbus ConformanceMeetsrequirementsforCEmarking:EMCdirective2014/30/EURoHSDirective2011/65/EUWEEEDirective2012/19/EU
INTRODUCTION WARNING
APPLICATIONS
COMPANY WITHMANAGEMENT SYSTEMCERTIFIED BY DNV GL
= ISO 9001 = ISO 14001 = RoHS 22011/65/EU
Copyright HK Instruments 2017 www.hkinstruments.fi Installation version 6.0 2017
SCHEMATICS
DIMENSIONAL DRAWINGS
Figure 1a - Mounting orientation
Figure 1b - Application connections
Display connection
A
B
24 V
GND
LEDs
Joystick 1
Joystick 2
Joystick 3
Select
Up
Down
Menu buttons
Terminal blocks
Pressuresensors
Input terminalconfiguration
jumpers
Input 1
Input 2
GND
GND
InputOutput
Pressure inlet A
Pressure inlet B
YES NO NO
Static pressure Filter/Dampermonitoring
Fan/Blowermonitoring
Notconnected
INSTALLATION
1)Mountthedeviceinthedesiredlocation(seestep1).2)Openthelidandroutethecablethroughthestrainreliefandconnectthewirestotheterminalblock(s)(seestep2).
3)Thedeviceisnowreadyforconfiguration.
WARNING!Applypoweronlyafterthedeviceisproperlywired.
Pressure
Flow
Thepressuretubesareconnectedtoaflowmeasurementprobe(i.e.FloXact),ortothemeasurementportsspecifiedbythefanmanufacturer.PleaseseetheFloXactinstallationguideorthefanmanufacturer’stechnicalspecificationsformoreinformation.
STEP 1: MOUNTING THE DEVICE
1)Selectthemountinglocation(duct,wall,panel).2)Usethedeviceasatemplateandmarkthescrewholes.3)Mountwithappropriatescrews.
MOUNTING THE DEVICE CONTINUED
STEP 2: WIRING DIAGRAMS
ForCEcompliance,aproperlygroundedshieldingcableisrequired.1)Unscrewthestrainreliefandroutethecable(s).2)Connectthewiresasshowninfigure2aand2b.3)Tightenthestrainrelief.
Figure 2a - Wiring diagram
Figure 2b - Wiring diagram example for input signals
Input 1
Input 2GND
GND
Pt1000
NTC10k
J1
J2
J3
IN1 IN2
Input 1 Pt1000 temperature:Function 04 - Read input register 3x0005Input 2 NTC10k temperature:Function 04 - Read input register 3x0008
AB
24 V
GND+ Power Supply
24VDC / 24VAC
Input 1
Input 2GND
GND
Modbus
Copyright HK Instruments 2017 www.hkinstruments.fi Installation version 6.0 2017
NOTE! Always zero the device before use.Supplyvoltagemustbeconnectedonehourbeforethezeropointadjustmentiscarriedout.AccessviaModbusorbypushbutton.
1)Loosebothtubesfromthepressureinlets+and-.2)Regularmodel:Presstheselectbuttonbriefly.AHUmodel:Presstheselectbuttonfor3sectoenterthemenuandselectzero sensors.3)WaituntiltheLEDturnsoffandtheninstalltubesagainforthepressureinlets.
CONFIGURATION CONTINUED STEP 3: CONFIGURATION
9)SelecttheaddressforModbus:1...247.
BAUD RATE 9600
SELECT
UP
DOWN
ADDRESS 99
SELECT
UP
DOWN
PARITY BIT NONE
SELECT
UP
DOWN
10)Selectthebaudrate:9600/19200/38400.
11)Selecttheparitybit:None/Even/Odd.
12)Selectthepressureunitfordisplay:Pa/inchWC/mmWC/psi/mbar.(Not for AHU model)
PRESS. UNIT Pa
SELECT
UP
DOWN
13)Selecttheresponsetime:1...20s.
RESPONSETIME 20 s
SELECT
UP
DOWN
14)Pushtheselectbuttontoexitmenu.
SELECT EXIT MENU
SELECT
STEP 4: ZERO POINT ADJUSTMENT
SELECT
1)ActivatethedeviceMenubypushingthetheselectbuttonfor2seconds.
Points 2–8 for AHU model only:
3)Ifcommonprobeselected:selectmeasurementunitsusedintheformula(akaFormulaunit)(i.e.l/s)
FORMULA UNIT l/s
SELECT
UP
DOWN
4)SelectK-valueEach application has a specific K-value. Select the K-value from themanufacturer’sspecifications.AvailableK-valuerange:0.001...9999.000
K-VALUE 9000.000
SELECT
UP
DOWN
5)Selectpressureunitfordisplayandoutput:Pa,kPa,mbar,inWCormmWC
PRESS.UNIT Pa
SELECT
UP
DOWN
6)Selectflowunitfordisplayandoutput:Flowvolume:m3/s,m3/h,cfm,l/sVelocity:m/s,f/min
FLOW UNIT m3/s
SELECT
UP
DOWN
2)Selectthefunctioningmodeofthedevice:-SelectManufacturerwhenconnectingDPT-Dual-MOD-AHUtoafanwithpressuremeasurementpoints
-SelectCommon probe whenusingDPT-Dual-MOD-AHUwithacommonmeasurementprobethatfollowstheformula:
q=k∙√∆P(i.e.FloXact)
7)Selectthethetypeofsensorforinput1:NTC10k, Ni1000-LG, Ni1000, Pt1000, VINPUT (voltage 0–10 V),none(sensor1willnotbeshownondisplay)
SENSOR 1 NTC10K
SELECT
UP
DOWN
7)Selectthethetypeofsensorforinput2:NTC10k, Ni1000-LG, Ni1000, Pt1000, VINPUT (voltage 0–10 V),none(sensor2willnotbeshownondisplay)
SENSOR 2 NONE
SELECT
UP
DOWN
MANUFACTURER Common probe
SELECT
UP
DOWN
Common probe Flakt Woods
SELECT
UP
DOWN
Copyright HK Instruments 2017 www.hkinstruments.fi Installation version 6.0 2017
Thesellerisobligatedtoprovideawarrantyoffiveyearsforthedeliv-eredgoodsregardingmaterialandmanufacturing.Thewarrantyperiodisconsideredtostartonthedeliverydateoftheproduct.Ifadefectinrawmaterialsoraproductionflawisfound,thesellerisobligated,whentheproductissenttothesellerwithoutdelayorbeforeexpirationofthewarranty,toamendthemistakeathis/herdiscretioneitherbyre-pairingthedefectiveproductorbydeliveringfreeofchargetothebuy-eranewflawlessproductandsendingittothebuyer.Deliverycostsfortherepairunderwarrantywillbepaidbythebuyerandthereturncostsbytheseller.Thewarrantydoesnotcomprisedamagescausedbyaccident, lightning,floodorothernaturalphenomenon,normalwearandtear,improperorcarelesshandling,abnormaluse,overloading,im-properstorage,incorrectcareorreconstruction,orchangesandinstal-lationworknotdonebythesellerorhis/herauthorizedrepresentative.Theselectionofmaterialsfordevicespronetocorrosionisthebuyer’sresponsibility,unlessotherwiseislegallyagreedupon.Shouldtheman-ufactureralterthestructureofthedevice,thesellerisnotobligatedtomakecomparablechangestodevicesalreadypurchased.Appealingforwarrantyrequiresthatthebuyerhascorrectlyfulfilledhis/herdutiesarisenfromthedeliveryandstatedinthecontract.Thesellerwillgiveanewwarrantyforgoodsthathavebeenreplacedorrepairedwithinthewarranty,howeveronlytotheexpirationoftheoriginalproduct’swarrantytime.Thewarrantyincludestherepairofadefectivepartordevice,or ifneeded,anewpartordevice,butnot installationorex-changecosts.Undernocircumstance is theseller liable fordamagescompensationforindirectdamage.
Register Parameter description Data Type Value Range
3x0001 Programversion 16bit 0...1000 0,00...99,00
3x0002 PressurereadingA 16bit -250...2500/7000 -250...2500/7000(Pa)
3x0003 PressurereadingB 16bit -250...2500/7000 -250...2500/7000(Pa)
3x0004 Input1:0...10V 16bit 0...1000 0...100%
3x0005 Input1:Pt1000 16bit -500...500 -50...+50°C
3x0006 Input1:Ni1000 16bit -500...500 -50...+50°C
3x0007 Input1:Ni1000-LG 16bit -500...500 -50...+50°C
3x0008 Input1:NTC10k 16bit -500...500 -50...+50°C
3x0009 Input2:0...10V 16bit 0...1000 0...100%
3x0010 Input2:Pt1000 16bit -500...500 -50...+50°C
3x0011 Input2:Ni1000 16bit -500...500 -50...+50°C
3x0012 Input2:Ni1000-LG 16bit -500...500 -50...+50°C
3x0013 Input2:NTC10k 16bit -500...500 -50...+50°C
AHU model only:
3x0014 Flowm3/s 16bit 0...10000 0...100m3/s
3x0015 Flowm3/h 16bit 0...30000 0...30000m3/h
3x0016 Flowcfm 16bit 0...30000 0...30000cfm
3x0017 Flowl/s 16bit 0...3000 0...3000l/s
3x0018 Velocitym/s 16bit 0...1000 0...100m/s
3x0019 Velocityf/min 16bit 0...5000 0...5000f/min
Function04-Readinputregister
The parts left over from installation should berecycled according to your local instructions.Decommissioned devices should be taken to arecyclingsitethatspecializesinelectronicwaste.STEP 6: MODBUS REGISTERS
RECYCLING/DISPOSAL
WARRANTY POLICY
Functioncode03-Readinputholdingregister-AHU model only
Register Parameter description Data Type Value Range
4x0001 Manufacturer 16bit 0...7 0...7
4x0002Formulaunit(Manufac-
turer=7)16bit 0...5
0=m3/s,1=f/min,2=m/s,3=l/s,4=cfm,
5=m3/h
4x0003 K-FactorInteger 16bit 0...9999 0...9999
4x0004 K-FactorDecimal 16bit 0...999 0...999
4x0005 ResponseTime 16bit 0...20 0...20s
MODBUS REGISTERS CONTINUED
Functioncode02-Readinputstatus
Register Parameter description Data Type Value Range
1x0001 Input1:BININ Bit0 0...1 On-Off
1x0002 Input2:BININ Bit0 0...1 On-Off
Function05-Writesinglecoil
Register Parameter description Data Type Value Range
0x0001 Zeroingfunction Bit0 0...1 On-Off
Functioncode06-Writesingleregister-AHU model only
Register Parameter description Data Type Value Range
4x0001 Manufacturer 16bit 0...7 0...7
4x0002Formulaunit(Manufac-
turer=7)16bit 0...5
0=m3/s,1=f/min,2=m/s,3=l/s,4=cfm,
5=m3/h
4x0003 K-FactorInteger 16bit 0...9999 0...9999
4x0004 K-FactorDecimal 16bit 0...999 0...999
4x0005 ResponseTime 16bit 0...20 0...20s
STEP 5: INPUT SIGNAL CONFIGURATION
InputsignalscanbereadoverModbusviaDPT-MODRS485interface.
Signals Accuracy for measurement Resolution
0...10V <0,5% 0,1%
NTC10k <0,5% 0,1%
Pt1000 <0,5% 0,1%
Ni1000/(-LG) <0,5% 0,1%
BININ(potentialfreecontact)
Thejumpersshouldbesetaccordingtotheinstructionsbelowandthevalueshouldbereadfromtherightregister.Bothinputscanbeconfig-uredindependently.
Figure 3 - Input signal configuration
J1
J2
J3
IN1 IN2
J1
J1
J1
J2
J2
J2
J3
J3
J3
NTC10k / BIN IN
Pt1000 / Ni10007(-LG)
0...10 V