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Copyright HK Instruments 2017 www.hkinstruments.fi Installaon version 6.0 2017 INSTALLATION INSTRUCTIONS DIFFERENTIAL PRESSURE TRANSMITTERS DPT-Dual-MOD Series • READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL, OPERATE OR SERVICE THIS DEVICE. • Failure to observe safety informaon and comply with instrucons can result in PERSONAL INJURY, DEATH AND/OR PROPERTY DAMAGE. • To avoid electrical shock or damage to equipment, disconnect power before installing or servicing and use only wiring with insulaon rated for full device operang voltage. • To avoid potenal fire and/or explosion do not use in potenally flammable or explosive atmospheres. • Retain these instrucons for future reference. • This product, when installed, will be part of an engineered system whose specificaons and performance characteriscs are not designed or controlled by HK Instruments. Review applicaons and naonal and local codes to assure that the installaon will be funconal and safe. Use only experienced and knowledgeable technicians to install this device. SPECIFICATIONS Thank you for choosing an HK Instruments DPT-Dual-MOD series differenal pressure transmier. DPT-Dual-MOD combines two dif- ferenal pressure transmiers into one device. It offers a possibility to measure pressure from two different points. It has a Modbus in- terface and an Input terminal. The Input terminal enables reading of mulple other signals such as temperature or control relays over Modbus. The Input terminal has two input channels designed to accept 0−10 V, NTC10k, Pt1000, Ni1000/(-LG), and BIN IN (potenal free contact) signals. For exam- ple, DPT-Dual-MOD can read values from one differenal pressure measurement point and two temperature measurement points. DPT-Dual-MOD series devices are commonly used in HVAC/R systems for: • fan, blower and filter monitoring • pressure and flow monitoring • valve and damper control • pressure monitoring in cleanrooms DPT-Dual-MOD-AHU can also be used for: • air flow monitoring across centrifugal fans and blowers • in-duct air flow monitoring • VAV applicaons SPECIFICATIONS Performance Accuracy (from applied pressure): Model 2500: Pressure < 125 Pa = 1 % + ±2 Pa Pressure > 125 Pa = 1 % + ±1 Pa Model 7000: Pressure < 125 Pa = 1.5 % + ±2 Pa Pressure > 125 Pa = 1.5 % + ±1 Pa (Including: general accuracy, temperature driſt, linearity, hysteresis, long term stability and repeon error) Response me: 1...20 s selectable via menu Overpressure: Proof pressure: 25 kPa Burst pressure: 30 kPa Communicaon Protocol: MODBUS over Serial Line Transmission Mode: RTU Interface: RS485 Byte format (11 bits) in RTU mode: Coding System: 8-bit binary Bits per Byte: 1 start bit 8 data bits, least significant bit sent first 1 bit for parity 1 stop bit Baud rate: selectable in configuraon Modbus address: 1−247 addresses selectable in configuraon menu Zero point calibraon opons: • Manual pushbuon autozero • Via Modbus write coil Technical Specificaons Media compability: Dry air or non-aggressive gases Measuring units on display (Selectable via menu): Pressure: Pa, kPa, mbar, inchWC, mmWC, psi Flow (AHU model): m 3 /s, m 3 /hr, cfm, l/s, m/s, ſt/min Measuring element: MEMS Environment: Operang temperature: -10...+50 °C Storage temperature: -20...+70 °C Humidity: 0 to 95 % rH Physical Dimensions: Case: 102.0 x 71.5 x 36.0 mm Weight: 150 g, with accessories 290 g Mounng: 2 each 4.3 mm screw holes, one sloed Materials: Case: ABS Lid: PC Pressure inlets: Brass Duct connectors: ABS Tubing: PVC Protecon standard: IP54 Display: 2-line display (12 characters/line) Line 1: acve measurement, inlet A Line 2: acve measurement, inlet B If inputs are selected, the lines show also input informaon (for example temperature) Electrical Connecons: 4+4 spring load terminals, max 1.5 mm 2 Cable Entry: M20 Pressure connecons: Male 5,0 mm and 6,3 mm Electrical Supply voltage: 24 VAC or VDC ± 10 % Power consumpon: < 1.3 W Output signal: via Modbus Conformance Meets requirements for CE marking: EMC direcve 2014/30/EU RoHS Direcve 2011/65/EU WEEE Direcve 2012/19/EU INTRODUCTION WARNING APPLICATIONS COMPANY WITH MANAGEMENT SYSTEM CERTIFIED BY DNV GL = ISO 9001 = ISO 14001 = RoHS 2 2011/65/EU

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Page 1: DIFFERENTIAL PRESSURE TRANSMITTERS DPT-Dual …hkinstruments.fi/wp-content/uploads/2017/08/DPT-Dual-MOD-Series... · differential pressure transmitter. ... Byte format (11 bits) in

Copyright HK Instruments 2017 www.hkinstruments.fi Installation version 6.0 2017

INSTALLATIONINSTRUCTIONS

DIFFERENTIAL PRESSURE TRANSMITTERS DPT-Dual-MOD Series

• READ THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL, OPERATE OR SERVICE THIS DEVICE.

• FailuretoobservesafetyinformationandcomplywithinstructionscanresultinPERSONALINJURY,DEATHAND/ORPROPERTY DAMAGE.

• Toavoidelectricalshockordamagetoequipment,disconnectpowerbeforeinstallingorservicinganduseonlywiringwithinsulationratedforfulldeviceoperatingvoltage.

• Toavoidpotentialfireand/orexplosiondonotuseinpotentiallyflammableorexplosiveatmospheres.

• Retaintheseinstructionsforfuturereference.• Thisproduct,wheninstalled,willbepartofanengineeredsystemwhosespecificationsandperformancecharacteristicsarenotdesignedorcontrolledbyHKInstruments.Reviewapplicationsandnationalandlocalcodestoassurethattheinstallationwillbefunctionalandsafe.Useonlyexperiencedandknowledgeabletechnicianstoinstallthisdevice.

SPECIFICATIONS

ThankyouforchoosinganHKInstrumentsDPT-Dual-MODseriesdifferentialpressuretransmitter.DPT-Dual-MODcombinestwodif-ferentialpressuretransmittersintoonedevice.Itoffersapossibilitytomeasurepressurefromtwodifferentpoints.IthasaModbusin-terfaceandanInputterminal.

TheInputterminalenablesreadingofmultipleothersignalssuchastemperatureorcontrolrelaysoverModbus.TheInputterminalhastwo input channels designed to accept 0−10V,NTC10k, Pt1000,Ni1000/(-LG),andBININ(potentialfreecontact)signals.Forexam-ple,DPT-Dual-MODcanreadvaluesfromonedifferentialpressuremeasurementpointandtwotemperaturemeasurementpoints.

DPT-Dual-MODseriesdevicesarecommonlyusedinHVAC/Rsystems for:•fan,blowerandfiltermonitoring•pressureandflowmonitoring•valveanddampercontrol•pressuremonitoringincleanrooms

DPT-Dual-MOD-AHUcanalsobeusedfor:•airflowmonitoringacrosscentrifugalfansandblowers•in-ductairflowmonitoring•VAVapplications

SPECIFICATIONS

PerformanceAccuracy (from applied pressure):Model2500:Pressure<125Pa=1%+±2PaPressure>125Pa=1%+±1PaModel7000:Pressure<125Pa=1.5%+±2PaPressure>125Pa=1.5%+±1Pa (Including:generalaccuracy,temperaturedrift,linearity,hysteresis,longtermstabilityandrepetitionerror)Response time:1...20sselectableviamenuOverpressure:Proofpressure:25kPaBurstpressure:30kPa

CommunicationProtocol:MODBUSoverSerialLineTransmissionMode:RTUInterface:RS485Byteformat(11bits)inRTUmode: CodingSystem:8-bitbinary BitsperByte: 1startbit 8databits,leastsignificantbitsent first 1bitforparity 1stopbitBaudrate:selectableinconfigurationModbusaddress:1−247addressesselectableinconfigurationmenu

Zeropointcalibrationoptions:•Manualpushbuttonautozero•ViaModbuswritecoil

Technical SpecificationsMedia compatibility:Dryairornon-aggressivegasesMeasuring units on display (Selectable via menu): Pressure:Pa,kPa,mbar,inchWC,mmWC,psiFlow(AHUmodel):m3/s,m3/hr,cfm,l/s,m/s,ft/minMeasuring element:MEMSEnvironment:Operatingtemperature:-10...+50°CStoragetemperature:-20...+70°CHumidity:0to95%rH

PhysicalDimensions: Case:102.0x71.5x36.0mmWeight: 150g,withaccessories290gMounting: 2each4.3mmscrewholes,oneslottedMaterials: Case: ABSLid:PCPressure inlets: BrassDuctconnectors:ABSTubing:PVCProtection standard: IP54Display:2-linedisplay(12characters/line)Line1:activemeasurement,inletALine2:activemeasurement,inletBIfinputsareselected,thelinesshowalsoinputinformation(forexampletemperature)

Electrical Connections:4+4springloadterminals,max1.5mm2

CableEntry:M20Pressure connections:Male 5,0mmand6,3mm

ElectricalSupply voltage: 24VACorVDC±10%Power consumption:<1.3WOutput signal:viaModbus ConformanceMeetsrequirementsforCEmarking:EMCdirective2014/30/EURoHSDirective2011/65/EUWEEEDirective2012/19/EU

INTRODUCTION WARNING

APPLICATIONS

COMPANY WITHMANAGEMENT SYSTEMCERTIFIED BY DNV GL

= ISO 9001 = ISO 14001 = RoHS 22011/65/EU

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Copyright HK Instruments 2017 www.hkinstruments.fi Installation version 6.0 2017

SCHEMATICS

DIMENSIONAL DRAWINGS

Figure 1a - Mounting orientation

Figure 1b - Application connections

Display connection

A

B

24 V

GND

LEDs

Joystick 1

Joystick 2

Joystick 3

Select

Up

Down

Menu buttons

Terminal blocks

Pressuresensors

Input terminalconfiguration

jumpers

Input 1

Input 2

GND

GND

InputOutput

Pressure inlet A

Pressure inlet B

YES NO NO

Static pressure Filter/Dampermonitoring

Fan/Blowermonitoring

Notconnected

INSTALLATION

1)Mountthedeviceinthedesiredlocation(seestep1).2)Openthelidandroutethecablethroughthestrainreliefandconnectthewirestotheterminalblock(s)(seestep2).

3)Thedeviceisnowreadyforconfiguration.

WARNING!Applypoweronlyafterthedeviceisproperlywired.

Pressure

Flow

Thepressuretubesareconnectedtoaflowmeasurementprobe(i.e.FloXact),ortothemeasurementportsspecifiedbythefanmanufacturer.PleaseseetheFloXactinstallationguideorthefanmanufacturer’stechnicalspecificationsformoreinformation.

STEP 1: MOUNTING THE DEVICE

1)Selectthemountinglocation(duct,wall,panel).2)Usethedeviceasatemplateandmarkthescrewholes.3)Mountwithappropriatescrews.

MOUNTING THE DEVICE CONTINUED

STEP 2: WIRING DIAGRAMS

ForCEcompliance,aproperlygroundedshieldingcableisrequired.1)Unscrewthestrainreliefandroutethecable(s).2)Connectthewiresasshowninfigure2aand2b.3)Tightenthestrainrelief.

Figure 2a - Wiring diagram

Figure 2b - Wiring diagram example for input signals

Input 1

Input 2GND

GND

Pt1000

NTC10k

J1

J2

J3

IN1 IN2

Input 1 Pt1000 temperature:Function 04 - Read input register 3x0005Input 2 NTC10k temperature:Function 04 - Read input register 3x0008

AB

24 V

GND+ Power Supply

24VDC / 24VAC

Input 1

Input 2GND

GND

Modbus

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Copyright HK Instruments 2017 www.hkinstruments.fi Installation version 6.0 2017

NOTE! Always zero the device before use.Supplyvoltagemustbeconnectedonehourbeforethezeropointadjustmentiscarriedout.AccessviaModbusorbypushbutton.

1)Loosebothtubesfromthepressureinlets+and-.2)Regularmodel:Presstheselectbuttonbriefly.AHUmodel:Presstheselectbuttonfor3sectoenterthemenuandselectzero sensors.3)WaituntiltheLEDturnsoffandtheninstalltubesagainforthepressureinlets.

CONFIGURATION CONTINUED STEP 3: CONFIGURATION

9)SelecttheaddressforModbus:1...247.

BAUD RATE 9600

SELECT

UP

DOWN

ADDRESS 99

SELECT

UP

DOWN

PARITY BIT NONE

SELECT

UP

DOWN

10)Selectthebaudrate:9600/19200/38400.

11)Selecttheparitybit:None/Even/Odd.

12)Selectthepressureunitfordisplay:Pa/inchWC/mmWC/psi/mbar.(Not for AHU model)

PRESS. UNIT Pa

SELECT

UP

DOWN

13)Selecttheresponsetime:1...20s.

RESPONSETIME 20 s

SELECT

UP

DOWN

14)Pushtheselectbuttontoexitmenu.

SELECT EXIT MENU

SELECT

STEP 4: ZERO POINT ADJUSTMENT

SELECT

1)ActivatethedeviceMenubypushingthetheselectbuttonfor2seconds.

Points 2–8 for AHU model only:

3)Ifcommonprobeselected:selectmeasurementunitsusedintheformula(akaFormulaunit)(i.e.l/s)

FORMULA UNIT l/s

SELECT

UP

DOWN

4)SelectK-valueEach application has a specific K-value. Select the K-value from themanufacturer’sspecifications.AvailableK-valuerange:0.001...9999.000

K-VALUE 9000.000

SELECT

UP

DOWN

5)Selectpressureunitfordisplayandoutput:Pa,kPa,mbar,inWCormmWC

PRESS.UNIT Pa

SELECT

UP

DOWN

6)Selectflowunitfordisplayandoutput:Flowvolume:m3/s,m3/h,cfm,l/sVelocity:m/s,f/min

FLOW UNIT m3/s

SELECT

UP

DOWN

2)Selectthefunctioningmodeofthedevice:-SelectManufacturerwhenconnectingDPT-Dual-MOD-AHUtoafanwithpressuremeasurementpoints

-SelectCommon probe whenusingDPT-Dual-MOD-AHUwithacommonmeasurementprobethatfollowstheformula:

q=k∙√∆P(i.e.FloXact)

7)Selectthethetypeofsensorforinput1:NTC10k, Ni1000-LG, Ni1000, Pt1000, VINPUT (voltage 0–10 V),none(sensor1willnotbeshownondisplay)

SENSOR 1 NTC10K

SELECT

UP

DOWN

7)Selectthethetypeofsensorforinput2:NTC10k, Ni1000-LG, Ni1000, Pt1000, VINPUT (voltage 0–10 V),none(sensor2willnotbeshownondisplay)

SENSOR 2 NONE

SELECT

UP

DOWN

MANUFACTURER Common probe

SELECT

UP

DOWN

Common probe Flakt Woods

SELECT

UP

DOWN

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Copyright HK Instruments 2017 www.hkinstruments.fi Installation version 6.0 2017

Thesellerisobligatedtoprovideawarrantyoffiveyearsforthedeliv-eredgoodsregardingmaterialandmanufacturing.Thewarrantyperiodisconsideredtostartonthedeliverydateoftheproduct.Ifadefectinrawmaterialsoraproductionflawisfound,thesellerisobligated,whentheproductissenttothesellerwithoutdelayorbeforeexpirationofthewarranty,toamendthemistakeathis/herdiscretioneitherbyre-pairingthedefectiveproductorbydeliveringfreeofchargetothebuy-eranewflawlessproductandsendingittothebuyer.Deliverycostsfortherepairunderwarrantywillbepaidbythebuyerandthereturncostsbytheseller.Thewarrantydoesnotcomprisedamagescausedbyaccident, lightning,floodorothernaturalphenomenon,normalwearandtear,improperorcarelesshandling,abnormaluse,overloading,im-properstorage,incorrectcareorreconstruction,orchangesandinstal-lationworknotdonebythesellerorhis/herauthorizedrepresentative.Theselectionofmaterialsfordevicespronetocorrosionisthebuyer’sresponsibility,unlessotherwiseislegallyagreedupon.Shouldtheman-ufactureralterthestructureofthedevice,thesellerisnotobligatedtomakecomparablechangestodevicesalreadypurchased.Appealingforwarrantyrequiresthatthebuyerhascorrectlyfulfilledhis/herdutiesarisenfromthedeliveryandstatedinthecontract.Thesellerwillgiveanewwarrantyforgoodsthathavebeenreplacedorrepairedwithinthewarranty,howeveronlytotheexpirationoftheoriginalproduct’swarrantytime.Thewarrantyincludestherepairofadefectivepartordevice,or ifneeded,anewpartordevice,butnot installationorex-changecosts.Undernocircumstance is theseller liable fordamagescompensationforindirectdamage.

Register Parameter description Data Type Value Range

3x0001 Programversion 16bit 0...1000 0,00...99,00

3x0002 PressurereadingA 16bit -250...2500/7000 -250...2500/7000(Pa)

3x0003 PressurereadingB 16bit -250...2500/7000 -250...2500/7000(Pa)

3x0004 Input1:0...10V 16bit 0...1000 0...100%

3x0005 Input1:Pt1000 16bit -500...500 -50...+50°C

3x0006 Input1:Ni1000 16bit -500...500 -50...+50°C

3x0007 Input1:Ni1000-LG 16bit -500...500 -50...+50°C

3x0008 Input1:NTC10k 16bit -500...500 -50...+50°C

3x0009 Input2:0...10V 16bit 0...1000 0...100%

3x0010 Input2:Pt1000 16bit -500...500 -50...+50°C

3x0011 Input2:Ni1000 16bit -500...500 -50...+50°C

3x0012 Input2:Ni1000-LG 16bit -500...500 -50...+50°C

3x0013 Input2:NTC10k 16bit -500...500 -50...+50°C

AHU model only:

3x0014 Flowm3/s 16bit 0...10000 0...100m3/s

3x0015 Flowm3/h 16bit 0...30000 0...30000m3/h

3x0016 Flowcfm 16bit 0...30000 0...30000cfm

3x0017 Flowl/s 16bit 0...3000 0...3000l/s

3x0018 Velocitym/s 16bit 0...1000 0...100m/s

3x0019 Velocityf/min 16bit 0...5000 0...5000f/min

Function04-Readinputregister

The parts left over from installation should berecycled according to your local instructions.Decommissioned devices should be taken to arecyclingsitethatspecializesinelectronicwaste.STEP 6: MODBUS REGISTERS

RECYCLING/DISPOSAL

WARRANTY POLICY

Functioncode03-Readinputholdingregister-AHU model only

Register Parameter description Data Type Value Range

4x0001 Manufacturer 16bit 0...7 0...7

4x0002Formulaunit(Manufac-

turer=7)16bit 0...5

0=m3/s,1=f/min,2=m/s,3=l/s,4=cfm,

5=m3/h

4x0003 K-FactorInteger 16bit 0...9999 0...9999

4x0004 K-FactorDecimal 16bit 0...999 0...999

4x0005 ResponseTime 16bit 0...20 0...20s

MODBUS REGISTERS CONTINUED

Functioncode02-Readinputstatus

Register Parameter description Data Type Value Range

1x0001 Input1:BININ Bit0 0...1 On-Off

1x0002 Input2:BININ Bit0 0...1 On-Off

Function05-Writesinglecoil

Register Parameter description Data Type Value Range

0x0001 Zeroingfunction Bit0 0...1 On-Off

Functioncode06-Writesingleregister-AHU model only

Register Parameter description Data Type Value Range

4x0001 Manufacturer 16bit 0...7 0...7

4x0002Formulaunit(Manufac-

turer=7)16bit 0...5

0=m3/s,1=f/min,2=m/s,3=l/s,4=cfm,

5=m3/h

4x0003 K-FactorInteger 16bit 0...9999 0...9999

4x0004 K-FactorDecimal 16bit 0...999 0...999

4x0005 ResponseTime 16bit 0...20 0...20s

STEP 5: INPUT SIGNAL CONFIGURATION

InputsignalscanbereadoverModbusviaDPT-MODRS485interface.

Signals Accuracy for measurement Resolution

0...10V <0,5% 0,1%

NTC10k <0,5% 0,1%

Pt1000 <0,5% 0,1%

Ni1000/(-LG) <0,5% 0,1%

BININ(potentialfreecontact)

Thejumpersshouldbesetaccordingtotheinstructionsbelowandthevalueshouldbereadfromtherightregister.Bothinputscanbeconfig-uredindependently.

Figure 3 - Input signal configuration

J1

J2

J3

IN1 IN2

J1

J1

J1

J2

J2

J2

J3

J3

J3

NTC10k / BIN IN

Pt1000 / Ni10007(-LG)

0...10 V