diesel powered generating set mbh6350dm - spp · auxiliaries auto/off/manual selector fault/run led...

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Standard Generating set Features Engine Specifications Alternator Specifications Compliance Standards Engine - GE16V250, EFI diesel engine, heavy duty, 1000rpm / 900rpm. Alternator - Double bearing, Class F insulation, Different voltage range is available. Air filter - Fully enclosed, heavy duty, capable of withstanding eight-hour sand storm. Cooling system - Tropical remote radiator, heavy duty, 50°C with no derating. Air Starting System Base Frame - Heavy duty steel base frame, with Spring type anti-vibration mounts. Exhaust - Residential type muffler, flexible stainless steel bellows, Noise Attenuation 25dBa, Exhaust Temperature Monitoring and Protection Automatic Control Panel - Control, moni- toring, protection, synchronizing. Enclosures - Sound & weather proof, ventilation, Air filtration. Switchgear - Metalclad withdrawable 3.3/6.6/11KV, 630A, vacuum or SF6 (for single units only). Compliance Standards - ISO9001 / ISO3046 / ISO8528 GE 16V250 V-Type Direct Injection 16-cylinder Diesel Engine Idle Speed 440 rpm Rated Speed 50 Hz: 1000 rpm Rated Speed 60 Hz: 900 rpm Brushless double bearing, revolving field 6-poles for 50Hz 1000rpm 8-poles for 60Hz 900rpm Winding Pitch: ca.5/6 Cooling: IC01-Open Circuit Ventilation Enclosure: IP23 Heavy Duty Bearing Class F Insulation (Stator and Rotor) The generating set complies with ISO 3046, ISO 8528. Bearing Temperature Detectors (2xPT100 per phase) monitoring and protection Teminal Box for connection Alternator Sand Filter Alternator meets IEC 60034 Voltage: 3.3, 6.6, 6.9, 11, 13.8 KV 50 Hz/60 Hz Elastic Coupling used for a perfect alignment between Engine/Alternator 4 Terminals Star point connected in terminal box Space heater, single phase Stator Temperature Detectors(2xPT100 per phase) monitoring and protection EFI controller: (Governor) Engine Control Unit (ECU) Engine Inputs Outputs Smart Display Unit (SDIS) Construction 4 Valves per Cylinder Forged Steel Type 4 Stroke, Electronic Fuel Injection Diesel Powered Generating Set MBH6350DM www.mbh.de 50Hz/1000 rpm 60Hz/900 rpm Standby Rating (ESP) 6331 kVA 5065 kWe 5695 kVA 4556 kWe Prime Rating (PRP) Continuous Rating (Cont) 5359 kVA 4287 kwe 4819 kVA 3855 kwe 4871 kVA 3897 kwe 4381 kVA 3505 kwe

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Standard Generating set Features

Engine Specifi cations

Alternator Specifi cations

Compliance Standards

Engine - GE16V250, EFI diesel engine, heavy duty, 1000rpm / 900rpm.Alternator - Double bearing, Class F insulation, Different voltage range is available.Air fi lter - Fully enclosed, heavy duty, capable of withstanding eight-hour sand storm.Cooling system - Tropical remote radiator, heavy duty, 50°C with no derating.

Air Starting SystemBase Frame - Heavy duty steel base frame, with Spring type anti-vibration mounts.Exhaust - Residential type muffl er, fl exible stainless steel bellows, Noise Attenuation 25dBa, Exhaust Temperature Monitoring and ProtectionAutomatic Control Panel - Control, moni-toring, protection, synchronizing.

Enclosures - Sound & weather proof, ventilation, Air fi ltration.Switchgear - Metalclad withdrawable 3.3/6.6/11KV, 630A, vacuum or SF6 (for single units only).Compliance Standards - ISO9001 / ISO3046 / ISO8528

GE 16V250

V-Type Direct Injection16-cylinder Diesel EngineIdle Speed 440 rpmRated Speed 50 Hz: 1000 rpmRated Speed 60 Hz: 900 rpm

Brushless double bearing, revolving fi eld6-poles for 50Hz 1000rpm8-poles for 60Hz 900rpmWinding Pitch: ca.5/6Cooling: IC01-Open Circuit Ventilation Enclosure: IP23Heavy Duty BearingClass F Insulation (Stator and Rotor)

The generating set complies with ISO 3046, ISO 8528.

Bearing Temperature Detectors (2xPT100 per phase) monitoring and protectionTeminal Box for connectionAlternator Sand FilterAlternator meets IEC 60034Voltage: 3.3, 6.6, 6.9, 11, 13.8 KV50 Hz/60 Hz

Elastic Coupling used for a perfect alignment between Engine/Alternator4 Terminals Star point connected in terminal boxSpace heater, single phaseStator Temperature Detectors(2xPT100 per phase) monitoring and protection

EFI controller: (Governor)

Engine Control Unit (ECU)Engine Inputs OutputsSmart Display Unit (SDIS)

Construction

4 Valves per Cylinder Forged Steel

Type

4 Stroke, Electronic Fuel Injection

Diesel Powered Generating Set

MBH6350DMwww.mbh.de

50Hz/1000 rpm

60Hz/900 rpm

Standby Rating (ESP)6331 kVA5065 kWe5695 kVA4556 kWe

Prime Rating (PRP) Continuous Rating (Cont)5359 kVA4287 kwe4819 kVA3855 kwe

4871 kVA3897 kwe4381 kVA3505 kwe

Intake Air System

Light Duty Intake Air FilterDuct for distribution air inletMechanical Gauge for Air Differential Pressure with Alarming Contact

Auxiliaries’ Transformer

Designed and rated based on the Gen-set auxiliaries:- Dry type or Oil type- Equipped with Buchholz Relay- Temperature Monitor Control Panel for alarm and trip - Connection: Yno-yn

Exhaust System

Residential Silencer Reserve Flow TypeStainless Steel Bellow

Auxiliaries

Electrical System

Air Starting System

Base Mounted Air Compressors (qty=2)Vertical Air Tank Receiver of 500Lt capacity (1000 Liters Optional)Mechanical gauge for starting air pressure indicator with alarming contact.Pressure gauge indicator installed on the air tank receiver.Air motor starter solenoid (24VDC)Compressors Control Panel (Compressors Redundancy)Pressure Switches:- Low Pressure Alarm- Start 1st Compressor- Start 1st Compressor- High Pressure Alarm

Voltage Regulation

The voltage Regulator provides ±0.25% regulationThree protection functions: fi eld overvoltage, and loss of sensingProgrammable stability settings to optimize transient performance

Fuel System Specifi cation

Fuel Water SeparatorManual and/or automatic fuel pumpMoatti duplex Self Cleaning fuel oil fi lterMechanical Gauge for Fuel oil pressure with alarming contact

Oil System

Self cleaning Lube Oil FilterLube Oil/HT water preheating systemPre-lube oil pumpCentrifugal-Self Cleaning Oil Filter with alarming contact to control panelMechanical Gauge for Engine Lube Oil Inlet Temperature with alarming contactMechanical Gauge Lube Oil pressure with alarming contact

Water System

LT/HT table radiator with electrical cooling fans.Engine driven water pumpDrain 7 Cooling fans (7x11Kw Power Consumption)Thermostatic ValvesHT Water Pre-Heating System Mechanical Gauge for Water Pressure Inlet with alarming contactMechanical Gauge for Water Temperature with alarming contactExpansion Tank

Frequency Regulation

Isochronous under varying loads from no load to 100% full load

Random Frequency Variation

Will not exceed ±0.25 of its mean value for constant load

MBH6350DM

LV Distribution Panel-Motor Control Center

To supply and sense all the generating auxiliaries such as: Radiator Fans, Engine Air Inlet Fans, Air Compressors, Pre-lube Pump, DC Charger, Louvers, Lighting, Air Conditioning, Power Sockets, Alternator Space Heater, Switchgear Power Supply.Auxiliaries Auto/off/manual selectorFault/run LEDSpare circuit for future useForm 3, arc resistantType testedSupply Available LEDs (R,S,T)Fixed Type, total coordination

Start-up Generator

In case of a mains power supply, the BOGE can be started either manually by the operator or automatically following a mains failure to supply the Gen-set auxiliaries:- Pre-heater- Pre-lube- Air CompressorsThe BOGE is rated accordingly.

Medium Voltage Switchgear

Rated Voltage: 11KV or 6.6KV (for other voltages please refer to company)IP 4XGE Circuit Breaker3 PolesGenerator Management and protection relay-SR 489Outgoing with fuse protection for Genset auxiliaries transformer

Control System

DC Panel

2x100AH Batteries with a suitable battery charger (24VDC/20A) sized to suit all DC components: - Generator Control Panel - Auxiliaries; transformer control panel - Fire Alarm Panel - MCC PanelNote: In case of 110VDC additional set of batteries with suitable battery charger are available

Genset Controller (AGC)

Operation Mode- Automatic Mains Failure- Island Operation- Fixed Power/Base load- Peak Shaving- Load Take Over- Mains Power Export

Protection (ANSI) - Over Current- Reversed Power- Oil Pressure- Cooling Water- Fuel Level

Engine Control- Start/Stop/Pre-lube sequence- Generator breaker Closing/Opening/ Synchronizing sequence.- Run and Stop Coil.- Relay output for Governor Control- Relay output for AVR Control- Different Operation Mode- Modbus (TCP/IP) Communication Port- Profi bus (DP) Communication Port

M-Logic (Micro PLC)- Simple Logic Confi guration Tool- Selectable Input Events- Selectable Output Commands

Genset Local Display (PROFACE)

Controlling and Monitoring of the System via Touch ScreenTouch Buttons for Generator Set Operation Modes and Start/Stop SequenceTouch Buttons for Generator Breaker Open/Close OperationsAlarm List DisplayData Monitoring Window and TrendingConnection to AGC Display Port using Ethernet

EFI Controller: (ECU,EIO,SDIS)

- Variable Fuel Injection Timing- Finer Control of Fuel Volume- Higher Injection Pressure- Reduced Maintenance of Mechanical Components

Human Machine Interface Lube Oil Pump Control System Fuel Control SystemHigh Fuel Level WarningLow Fuel Level WarningLow Fuel Level Shutdown

MBH6350DM

Set Output VoltageContinuous Rating (kWe)Continuous Rating (KVA)Prime Rating (kWe)Prime Rating (kVA)Standby Rating (kWe)Standby Rating (KVA)Engine MakeEngine ModelCylindersEngine BuildStandard Governor/ClassAspiration and CoolingBore and StrokeCompression RatioCubic CapacityStartingMininmum Ambient Temp.

Direction of Rotation Gross Engine Output (Prime)Gross Engine Input (Standby) Alternator Voltage Regulation Set Output Frequency Speed Alternator Insulation ClassFuel consumption (Standby)Recommended FuelLubrication System Oil CapacityCoolant Capacity Exhaust Temperature @ rated loadExhaust Gas pressure (max) Exhaust Gas Flow Air Flow – RadiatorFan Temperature (IN/OUT)Air Intake-Engine (Prime)

50 Hz 60 Hz 50 Hz 60 Hz3.3, 6.6, 6.9, 11, 13.8

3897

4871

4287

5359

5065

5359

GE

16 V250

16

V-Type

EFI-Electronic

Turbocharged-intercooled

250mmx320mm

16.8 : 1

251.32 Liters

Air Starter

50ºC

3.3, 6.6, 6.9, 11, 13.8

3505

4381

3855

4819

4556

5695

GE

16 V250

16

V-Type

EFI-Electronic

250mmx320mm

16.8 : 1

251.32 Liters

Air Starter

50ºC

CCW

4442 KW

5249 KW

±0.25 %

50 Hz

1000 RPM

Class F

1196 Liters/Hr

#2 Diesel

1401 Liters

1386 liters

427 °C

18.6 mmHg

24.9 mbar

99 m³/s

50/70ºC

50ºC

CCW

3995 KWm

4721 KWm

±1.0 %

60 Hz

900 RPM

Class F

1076 Liters/Hr

#2 Diesel

1401 liters

TBD

427°C

18.6 mmHg

24.9 mbar

99 m³/s

50/70ºC

50ºC

TECHNICAL DATA

Generating Set Options

Fire Alarm SystemManual Synchronizing Feature

Remote Monitoring Station (Up to 4 GenSets) Extended Air Tank Receiver Capacity (1000 Liters)

Black Start and/or Emergency Application Features:- Black Start Control System (Auto Black Start and Manual Black Start)- Mimic panel

Medium Voltage Switchgear

3 poleGE breakerGenerator management relay

Generator Control Panel

Gen-set controlMonitor and protection system

Electrical Room

Containerized, Weather proofSteel base with suitable openingsBase lifting points

Auxiliarie’s Transformer

Dry or oil typeTemperature minitor for protection

Air Compressors

Base mounted air compressor (Qty=2 optional) Vertical air tank

Engine Room Ventilation

Fans (Qty=8)

Air Tank Receiver

Quantity=2

MBH6350DM

MBH6350DMContainer

Weather and sound proof

MCC Panel

Form 3 arc resistantType testedFixed type total coordination

Engine 16V250

V-TypeDirect injection16 cylinderEFI controller4 strokeElectronic injection

Alternator

6 poles for 50Hz,8 poles for 60HzBrushlessDouble bearingClass F insulation

Muffl er

Residential typeReactive chambers5cm shell heat insulationVertical 30” exhaust with rain capHeat resistant paint

MBH63

Mechanical Rack

Oil system Fuel system Cooling system Intake air system

Radiator

LT/HT table radiator7 cooling fansExpansion tankHT pre-heating system

MBH6350DM

Dimensions and Weight-OPEN SET

Dimensions and Weight-RADIATOR

Model MBH6350DM

Radiator

Model MBH6350DM

Open

Length(mm) 13000

Length(mm) 11000

Width(mm) 2400

Width(mm) 2750

Height (mm) 4320

Height (mm) 4000

Set Weight (kg) 4900

Set Weight (kg)

61000

MBH6350DM

Dimensions and Weight-ENCLOSED SET

Dimensions and Weight-MECHANICAL AND ELECTRICAL ROOM

Model MBH6350DM

Enclosed

Model MBH6350DMElectrical Room

Radiator

Length(mm) 13000

Length(mm) 6000

1300

Width(mm) 3500

Width(mm) 42000

2400

Height (mm) 3750

Height (mm) 3200

4320

Enclosed Weight (kg)

75000

Enclosed Weight (kg) 9750

4900

DS-MBH6350DM-01-A

Maschinenbau Halberstadt GmbH, Rudolf-Diesel-Strasse 50, 38820 Halberstadt, GermanyT. +49 3941 320, F. +49 3941 [email protected] - www.MBH.de

Specifi cations may change without notice. Check with your distributor for more information.