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Die Design and Build Standards Die Design Tools to Help Ensure Correct Die Build

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Page 1: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Die Design and Build StandardsDie Design Tools to Help Ensure Correct Die Build

Page 2: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

AgendaWe will look at…

• Avoidable pain

• Capturing the way you build dies

• Software that ensures holding your standards

• Eliminating NC errors

Page 3: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree
Page 4: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

MORE SOFTWARE SOLUTIONS WERE ADDED TO 3D SYSTEMS PORTFOLIO

Page 5: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

END-TO-END SOLUTIONS FROM DESIGN TO MANUFACTURING

Page 6: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Pain

Screw – not enough thread depth

Page 7: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Dowel Pin – hole cut as slip fit instead of press fit

Pain

Page 8: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Using Standards

Automatic size - position of guide pins and screws

Page 9: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Using Standards

Standard Components

Page 10: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Using Standards

Standard ComponentsStandard Plate Sizes

Page 11: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Using Standards

Standard ComponentsStandard Plate SizesMaterials

Page 12: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Using Standards

Punch Standards

Page 13: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Components

Page 14: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Punch Standards

Rules Length of plate determines number of screws

Page 15: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

RulesPlate thickness determines screw length and diameter

Page 16: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Standard Catalog Parts

Page 17: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Standard Catalog Parts

Knowledge of the hole

Page 18: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Standard Catalog Parts

Manufacturing attributes

Tapped

Page 19: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Automated Drilling

Page 20: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Automated Drilling

Grouping Holes

Page 21: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Automated Drilling

Assigning Sequences

Page 22: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Automated Drilling

Calculating Path

Page 23: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Automated Drilling

Sequences

Page 24: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Automated Drilling

Light press fit

Manufacturing Attributes

Page 25: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Automated Drilling

Smart tool library

Page 26: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Automated Drilling

Post processing

Page 27: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Automated Drilling

Full machine simulation

Page 28: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

ReviewDid you see…

• Avoidable pain

• Capturing the way you build dies

• Software that ensures holding your standards

• Eliminating NC errors

Page 29: Die Design and Build Standards - MetalForming Magazine€¦ · Forming Units: inch 12:38 PM 5/25/2017 Setup 80M Taper Direct Cut Modeling Motion Simulation Interferen... Eco Tree

Thank You!www.3dsystems.comCall: 248-596-9700