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TRANSCRIPT
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DHY9KSEm
POWER PRODUCTS
Power for your life...
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01
HYUNDAI engine HY380Close coupled to a HYUNDAI alternator 164BComAp control module MRS10Delixi main circuit breaker: 4-Poles 40ARCDSpeed governor: Mechanical fuel injection governor Excitation System: Self excited A.V.R.Model: SX460Key switchEmergency stop switchATS communication connectorDC12V sealed for life maintenance free batteryLockable battery isolator switchPowder coated canopy50 radiatorSteel base frame with forkliftVibration isolators between the engine/alternator and
base frame
Base fuel tank for 12 hours runningDrain points for fuel tank
Prime power (kVA)Standby power (kVA)Voltage (V)Ampere (A)
General Features Standards & Conditions
Power Source
Frequency 50Hz 60Hz
1P kVA 8 8.8
50Hz8
8.823034.8
60Hz8.89.7
24036.7
Phase Number and Voltage Single Phase 3 Wire Pf 1Frequency
DHY9KSEm
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02
DHY9KSEm DHY9KSEm4 stroke water-cooled Diesel engine
Industrial Silencer
Switch in the Negative Pole
Oil Sump Pump
Water Jacket Preheater 220/240V
Oil Preheater
Standard Air Filter
Self excited
Anti-condensing Heater
Winding Temperature Measuring Instrument
IP23 Single Bearing,Class H insulation
Alternator Preheater
AVR
Radiator for 50
Coolant Integrated with genset
Coolant Protection Port
Shelter of Water Tank
Start-up and Charging
Batteries with cables and Switch
Protecting Jacket of Solenoid Terminal
Battery Charger
System power Key switch
AMF
Paralleling
Breather valve
Fuel Level Sensor
External fuel filling valve
Outside Refueling
Outside Watering
Rainhat of Hush Pipe
Lifting Lugs
Shock Absorbers
Emergency stop button Outside
Control Cabinet with windows inside the doors
Air Inlet
Air Outlet
Silencer
Base Fuel Tank
Holes for Forklift
Pulling slots
Wiring hole
Earthed Protection
Drain Outlet
Parts Manual
Operation manual
Warranty manual
Records notebook of Maintenance
Genset Model Genset Model
DHY9KSEm
1 32
4
5
6
7
8
9
1011
1
2
3
4
5
6
7
8
9
10
11
Exhaust gas outlet
Radiator outlet
Coolant filling
Control panel
Socket power output
Circuit breaker
Lifting lug
Base frame fork lift
Air inlet
Base lifting hole
Emergency stop button
540
42
1500x760x1090mm
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03
Diesel engine
Alternator
General technical data
Model................................................................DHY9KSEm
Structure type ................................................................DHY
Tank capacity..................................................................42L
Dry weigh....................................................................540kg
Noise level @7m ..............................................................60
Dimensions L×W×H.............................. 1500x760x1090mm
Engine Manufacturer/Brand...................................HYUNDAI
Engine Model............................................................. HY380
Dimensions L×W×H.........................................754x522x613
Dry Weigh (approx.) .................................................. 155Kg
Number of Cylinders...........................................................3
Bore............................................................................80mm
Stroke .........................................................................90mm
Displacement.............................................................1.357L
Compression Ratio .......................................................18:1
Type of injection............................................ Direct injection
Intake System........................................................... Natural
Intake Resistance................................................1.6m3/min
Cooling System ...............................................Water cooled
Fan ........................................................................... Pusher
Battery Voltage .............................................................. 12V
Type of Fuel............................................. No.2-ASTM D975
Type of Oil ..................................... API CD/SE or CCMCD4
Oil Capacity ...................................................................3.5L
Type of Coolant .............................................Glycol mixture
Coolant Capacity ..............................................................7L
Back Pressure ...................................................... 4.5m3/min
Fuel Consumption(100%load) .............................240g/kW.h
Frequency Standby Power Prime Power50Hz 13.5kW 12kW60Hz 15kW 14kW
Alternator Manufacturer/Brand ............................. HYUNDAI
Alternator Model ...........................................................164B
Exciter...................................................................Brushless
Cooling Fan ......................................... Cast alloy aluminum
Windings..........................................................100% copper
Insulation Class ................................................................. H
Winding Pitch...................................................................2/3
Terminals ............................................................................4
Drip Proof ..................................................................... IP23
Altitude..................................................................... 1000m
Overspeed..............................................................2250rpm
Air Flow............................... 0.8m³/s(50Hz),0.99 m³/s(60Hz)
Voltage Regulation ...................................................± 1.0 %
Total Harmonic TGH / THCat no load < 1.5 % - on load < 5%
Telephone Interference..............................THF
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MRS 10
04
Control System
Standard Optional Impossible
With control module, you can parallel several sets for supplying power with wider range output. The basic functions include: automatic closing and tripping, automatic paralleling and splitting, automatic load share and distribution, and remote control for one set. Also you can choose an ATS to realize automatic switch between the mains and generator sets, In case mains fails, generater set can start automatically and supply power,is quite intelligent this operation. Several gensets can meet requirement of remote control.
CONTROL SYSTEM P-10
Wa
rnin
g/S
hu
tdo
wn
Mo
nit
or
Fu
nc
tio
nEn
gine
Fig
ure
Co
ntr
ols
Me
asu
rem
en
ts
Generator Current
Generator Frequency
Phase to Plase Voltage
Phase to Neutral Voltage
Generator KVAr
Generator KW
Generator KVA
Generator Output KWh
Power factor
Mains Phase to Phase Volts
Mains Phase to Neutral Volts
Mains Frequency
Power Switch on
Fuel solenoid valve control
Remote Start control
Oil Preheating
Water preheating
Oil pressure
Coolant temperature
Battery voltage
Engine rotating speed
Engine hours run
Under / Over Mains Volts
Under / Over Mains Frequency
External Remote control start
output ( load / un-load)
Configurable relay outputs
AMF function
Display LCD brightness adjusting
PIN password
RS232/485 Interface
Faults report
Inclucling user adjustable language
Multi-language function
Alternator Under / Over Volts
Alternator Under / Over Frequency
Under / Over Speed
Low Oil Pressure
High Engine Temp
High/Low Battery Volts
Over current
Electrical Trip
Reverse Power Electrical Trip
Phase Sequence Electrical Trip
Earth Fault Shutdown
Adjustable start period/times
Period maintenance alarm
●●●●●●●×●××××●○○○●●●●●××
×
●×●●○×○●●●●●●●●○○○○●○
InteliLiteNTMode Start
I
Stop
0
Mode
Hornreset
Faultreset
MRS 10
G
Enter
Page
I / 0
InteliLiteNTMode Start
I
Stop
0
Mode
Hornreset
Faultreset
MRS 10
G
Enter
Page
I / 0
1 START button
2 STOP button
3 FAULT RESET button
4 HORN RESET button
5 MODE LEFT button
6 MODE RIGHT button
7 GCB button
8 Gen-set failure
1
2
34
8
910
714
15 5 6
13
12
11
9 Gen-set voltage OK
10 GCB ON
11 PAGE button
12 UP button
13 DOWN button
14 ENTER button
15 Graphic B/W display
1 Control panel
2 Control module MRS10
3 Main Breaker 40A
4 Auxiliary Breaker 32A
5 Main socket 63A
6 Auxiliary socket 32A
7 ATS socket
1
2
7
3 4 5 6
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Routine Maintenance Diagram
05
,Oil filter
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HYUNDAI also provides spare parts such as filters, water-oil separators, oil filters or any other part if necessary.
06
Minor Repair / 1000 hrs optional
1234567891011121314151617181920
No. Part Name Part No. Q'ty UNIT
CZ475Q-144100
9.05.01.0070
HG4-401-74
CZ475A-148000
CZ475Q-080004
CZ480Q-050001
CZ480Q-050006
CZ475Q-020003
CZ475Q-020002
CZ380Q-030003
CZ380Q-110005
9.18.01.0001
N85-02001
1.04.05.0254
1.04.03.1001
1.04.03.4001
1.04.05.0452
1.04.05.0450
9.20.01.0027
N85-26000
FUEL FILTER ELEMENT
AIR FILTER ELEMENT
FAN BELT
FUEL INJECTOR / NOZZLE
WATER PUMP SET
PISTON RING SET
CONNECTING ROD BEARING SHELL SET
EXHAUST VALVE
INTAKE VALVE
CYLINDER HEAD GASKET
OIL SUMP GASKET
SILICONE TUBE SET
VALVE SPRING SEAT SETS
FUSE
ENGINE START RELAY
ENGINE STOP CONTROLLER
WATER TEMPERATURE SENSOR
OIL PRESSURE SENSOR
AVR SX460
OIL FILTER ELEMENT 10
10
4
2
3
1
3
3
3
3
1
1
1
3
2
2
1
1
1
1
The following lists are optional by the needs of customers.
PCS
PCS
PCS
PCS
PCS
SETS
SETS
SETS
PCS
PCS
PCS
PCS
SETS
SETS
PCS
PCS
PCS
PCS
PCS
SETS
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07
1 Control Box
2 Control Module HAT240
3 Lock
4 ATS Switch 21HS-100A
5 Battery Charger
6 Fuse (7 pieces)
7 Main Power inlet door
8 ATS Connect socket
9 Generator Power inlet door
10 Load Power inlet door
2 1
4
3
5
6
7
8
910
ATS Control Box
Automatic Transfer Switch Control Module. The module features 8-Bit microprocessor control. The module is used to monitor two single phase AC supply. Once I# AC supply failure is detected (under voltage,over voltage,miss phase), The module Automatically transfer the switch to II# AC supply, and control generator to start.
AUTO
AUTO
0
10
2030 40
50
60S
00:00
00:000
10
2030 40
50
60S0
10
2030 40
50
60S
Control module HAT240
ATS1m-100A
Model type
Voltage
Current
NO. of Pole
Weight
Operation voltage
Short-time withstand current
Rated conditional withstand current
Opening-closing capacity
Operation time
21HS-100A
AC250V
100A
2
1.1Kg
AC220V/1.6A
10KA
25KA
AC3-10LE/8LE(cos=0.35)
≤0.03sec
ATS Switch 21HS-100A
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POWER PRODUCTS