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DGE Linear Actuators

Belt and Ball Screw Driven

Info 130 US

Belt Driven Linear Actuators� Sizes: 8, 12, 18, 25, 40, 63

� Stroke Lengths up to 5 m

� Maximum Speed: 10 m/s

� Repeatability of ±0.10 mm

� Axial force up to 1,500 N

Ball Screw Driven Linear Actuators� Sizes: 18, 25, 40, 63

� Stroke Lengths up to 2 m

� Maximum Speed: 1.2 m/s

� Repeatability of ±0.02 mm

� Axial force up to 1,600 N

Multi-axis SystemsComponents and accessories to build:

� X/Y/Z Axis Systems

� Cantilever-type Handling Gantries

� Linear Gantries

� Planar Surface Gantries

Festo...Your AutomationPartner Worldwide

As a global leader in industrial

automation components and

systems, with over $1.6 billion

sales worldwide, Festo has

the resources and application

experience to be your long-

term partner for cost-effective

automation solutions.

• 55 independent

subsidiaries worldwide

• Representation in

180 countries

• Worldwide networking for

consistent standards of

products, consultancy,

sales and services.

• Worldwide support provided

by over 10,500 team members

Festo Quality Assurance,ISO 9001 Certification

Festo Corporation

is committed to

provide Festo

products and

services that will

meet or exceed

our customers’

requirements in

product quality, delivery,

customer service and

satisfaction.

All Festo locations within the UnitedStates are registered to ISO 9001.

Online Literature

Literature in PDF format is

available for download at:

www.festo-usa.com/pdfindex.html

Features and Benefits

Enclosed Belt and Ball Screw Drives

DGE actuators encapsulate their

mechanical drives within the

body of the actuator. This protects

them from contamination and

premature failure that can result

from contamination. This feature

also saves you maintenance costs

and maximizes your production time.

Multi-axis Systems

Keeping in step with our modular

philosophy, DGE linear actuators

make it easy for you to combine

other actuators to the DGE by using

one of several adapter kits. This

modular approach saves you time

and money by providing you with

cost-effective, ready made solutions

that can be easily achieved.

Get More For Your Money

Ball screw driven linear actuators

with recirculating ball bearing guide

types DGE-ZR-KF and DGE-SP-KF

have wide style four track linear

guides that are up to three times

wider than standard width guides.

The wider stance provides you with

superior load and moment capability.

This feature allows you to use

smaller, less expensive actuators

to carry a moment load.

Furthermore, Festo supports a wide

range of options for attaching third-

party motor mounting kits, so using

motors from several manufacturers

is not a problem.

DGE Electrical Linear Actuators

http://www.festo-usa.com/pdfindex.html

03/2005 – Subject to change – Info 130 US 3Festo Corporation

ContentsDGE Belt and Ball Screw Driven Linear Actuators

Introduction

Actuator Technology

Actuator Overview .............................................................................................. 4

Accessory Overview ........................................................................................... 5

Multi-axis Systems

Overview and Examples .................................................................................... 6

Belt Driven Linear Actuators [High speeds up to 10 m/s. Repeatability ±0.1 mm]

Basic Version

8 ... 25 mm

8 ... 25 mm

With Recirculating

32 ... 63 mm

With Roller Guide

xfcxcc

32 ... 63 mm

With Heavy-duty Boom Axis

32 ... 63 mm

(Without Guide)

8 ... 25 mm

8 ... 25 mm

Ball Bearing Guide

Ball Bearing Guxfcxcc

32 ... 63 mm

Ball Bearing Guide

xfcxcc

32 ... 63 mm

xfcxcc

32 ... 63 mm

Guide

xfcxcc

32 ... 63 mm

xfcxcc

32 ... 63 mm

DGE-ZR DGE-ZR-KF DGE-ZR-RF DGE-ZR-HD DGEA

Page 9Section 2.1 Page 25Section 2.2 Page 45Section 2.3 Page 57Section 2.4 Page 69Section 2.5

Ball Screw Driven Linear Actuators [Speeds up to 1.2 m/s. Repeatability ±0.02 mm]

Basic Version

8 ... 25 mm

With Recirculating

xfcxcc

32 ... 63 mm

With Heavy-duty Guide

(Without Guide)

8 ... 25 mm

Ball Bearing Guide

xfcxcc

32 ... 63 mm

DGE-SP DGE-SP-KF DGE-SP-HD

Page 83Section 3.1 Page 95Section 3.2 Page 115Section 3.3

Accessories

Multi-axis System Passive Guide Axes Couplings and Connectors Customized Motor Accessories

Connecting Components

8 ... 25 mm xfcxcc

32 ... 63 mm

for Linear Actuators

xfcxcc

32 ... 63 mm

Mounting Kits and Sensors

HMV FDG/FDG-RF KSE/KSK For DGE/DGEA For DGE/DGEA

Page 129Section 4.1 Pages 151, 171Section 4.2 Page 185Section 4.3 Page 195Section 4.4 Page 199Section 4.5

Engineering Support

Glossary .........................................................................................................212

Application Worksheet ................................................................................... 217

Conversion Factors ......................................................................................... 219 5

Page

211

1

Page

3

2

Page

7

4

Page

125

3

Page

81

Info 130 US – Subject to change – 03/20054 Festo Corporation

Actuator TechnologyActuator Overview

Technology Section 2 �Page 7 Section 3 �Page 81

DGE Actuators

� Rigid precision guide

�Wide range of options for third party

motor mounting kits

� Comprehensive range of mounting

accessories for multi-axis systems

Belt Driven Actuators

For applications:

�Where positioning repeatability of 0.10 mm is desired

�Where axial loads up to 1,500 N are required

�Where speeds up to 10 m/s are needed.

Ball Screw Driven Actuators

For applications:

�where positioning repeatability of 0.02 mm is desired

�where axial loads up to 1,600 N are required

�where speeds up to 1.2 m/s are needed.

accessories for multi axis systems

�

Basic Version (Without Guide) DGE-ZR Section 2.1�Page 9 DGE-SP Section 3.1�Page 83

These actuators are ideal for moving light

loads (up to 163 kg). Or, when combined

with external linear guides, to move heavy

loads, or to withstand high moment loads.

� Sizes: 8, 12, 18, 25, 40, 63

� Stroke lengths: 1 … 4,500 mm

�Max. speed: 5 m/s

� Repeatability: ±0.1 mm

� Sizes: 18, 25, 40, 63


�Max. speed: 1.2 m/s


With Recirculating Ball Bearing Guide DGE-ZR-KF Section 2.2�Page 25 DGE-SP-KF Section 3.2�Page 95

These actuators are used to carry a

maximum load or moment in a compact

space. Loads up to 1,433 kg are possible,

as are moments up to 1,820 Nm in pitch

and yaw and up to 580 Nm in the roll

direction.

� Sizes: 8, 12, 18, 25, 40, 63




� Extended slide available

for increased load capacity

� Sizes: 18, 25, 40, 63


�Max. speed: 1.2 m/s




Dust Proof Version DGE-ZR-KF-GA DGE-SP-KF-GA

Actuators with recirculating ball bearing

guide. Guide and slide are fitted with a

cover to protect against the ingress of

particles from above and the side.

� Sizes: 25, 40




� Sizes: 25, 40




With Roller Guide DGE-ZR-RF Section 2.3�5

These actuators feature internal roller

guides for maximum dynamic response

with a minimum of noise. High cycle

speeds make these actuators fast and

economical.

� Sizes: 25, 40, 63






� Self lubricating, no additional

lubrication required for first 10,000 km

With Heavy-duty Guide DGE-ZR-HD Section 2.4�Page 57 DGE-SP-HD Section 3.3�Page 115

Used in applications where you need the

lowest profile possible to withstand high

moment loads. Pitch and yaw moment

loads up to 560 Nm are possible, as are

roll moment loads up to 375 Nm.

� Sizes: 18, 25, 40




�Highest roll moment capacity

� Sizes: 18, 25, 40





Boom Axis DGEA Section 2.5�Page 69

Improved dynamics compared to belt driven

actuator DGE-ZR in cantilever operation.

� Sizes: 18, 25, 40




�

1


Actuator TechnologyAccessory Overview

Technology Section 4 � Page 125

Multi-axis System Connecting Components Section 4.1�Page 129

HMV

The multi-axis modular system

includes different adapter kits for

the assembly of multi-axis systems.

� Adapter kits for sizes 18 to 63:

The connecting components are

adjustable to allow for stress-free

axis alignment.

These multi-axis systems can easily

be assembled.

� X/Y axis tables

� Cantilever-type handling gantries

� Linear gantries

� Planar surface gantries

Passive Guide Axes Section 4.2�Page 151, 171

FDG-ZR, FDG-SP

Driveless linear guide units with guide

and freely movable slide. Designed to

increase load and moment capacities in

multi-axis applications.

� Standard or extended slide

�Wide range of options for mounting

on drive units

� System product for handling and

assembly technology

�Optional with additional slide KL/KR

� Sizes: 18, 25, 32, 40, 50, 63

� Stroke lengths of 1 …5,100 mm,

depending on the version

� Load capacity to max. 14,050 N

or 1,820 Nm

� Precision, rigid guide, suitable for

DGE-...-KF

FDG-GA (Dust Proof Version)

The guide and slide are protected

against particles from above and

the side by means of a cover.

� Sizes: 25, 32, 40

� Stroke lengths of 1 …2,000 mm

� Load capacity to max. 7,300 N or 330 Nm

�Wide range of options for mounting

on drive units


assembly technology

FDG-RF (With Roller Guide)

Precision, rigid guide, suitable for

DGE-ZR-RF.

� Sizes: 25, 40, 63

� Stroke lengths of 1 …5,000 mm

� Load capacity to max. 600 N or 600 Nm.

� Precision, rigid guide, suitable for

DGE-...-RF

� Standard slide or extended slide


assembly technology

Couplings and Connectors Section 4.3�Page 185

Bellows Couplings, KSE

This one-piece coupling is suitable

for force-locked and backlash-free

tranmission of low and medium torque

between electric motors and actuators.

� Sizes: 15 and 19 mm � System product for

positioning aplications

Zero Backlash Couplings, KSE

The three-part coupling is suitable for

force-locked and backlash-free

transmission of high torques between

electric motors and actuators.

� Sizes: 30, 40, 65 mm � System product for

positioning aplications

Connecting Shafts, KSK

For slip-free transmission of an

identical feed speed to a second

actuator.

� For DGE sizes: 25, 40, 63

� For synchronization of belt

driven actuators

� For torsion-resistant

transmission of torques

Motor Flanges Section 4.4�Page 195

MTR-FL

The right motor flange for every

motor axis combination.

� Contact Festo for motor flanges

that fit your specific motor

and application.

Accessories and Sensors Section 4.5�Page 199

For mounting actuators and their

specific attachments. Sensors for

use as proximity signals and for

safety monitoring.

� Sensor brackets / Switching lugs

�Magnetic reed proximity sensors

�Magneto-resistive proximity sensors

� Inductive proximity sensors

� Foot mountings

� Central supports

� Emergency buffers

� Shock absorbers

1


Multi-axis SystemsOverview and Examples

Overview

The multi-axis modular system

includes adapter kits for the

assembly of multi-axis systems using

the following actuators:

� Belt driven linear actuators

DGE-ZR-KF and DGE-ZR-RF

� Ball screw driven linear

actuators DGE-SP-KF

� Boom axis DGEA

� Pneumatic actuators DGPL

With these adapter kits, the following

can be easily assembled.

� X/Y/Z axis systems

� cantilever-type handling gantries

� linear gantries

� planar surface gantries

Modular components include

wrought aluminum alloy plates,

extruded profiles and sheet metal

parts. The actuators are connected by

means of slot nuts mounted in their

profile slots. The use of centering

sleeves considerably simplifies

alignment of the axes to the

connecting component. The

connecting components are

adjustable to allow for stress-free

axis alignment. The technical data

for the drive components does not

change when they are used in a

multi-axis modular system.

Example: Muti-axis System – Planar Surface Gantry

1 Components for combining basic

axes (axis connecting kit)

2 Components for reinforcing

the axis connecting kit

(reinforcing kit)

3 Components for mounting

a lateral axis for gantry

applications (axis connecting kit)

123

DRQD Rotary Actuator

HGPL Gripper

FDG Passive Guide Axis

HMPL Linear Module

DGE Linear Actuator

Stepper Motor or Servomotor

Example: Muti-axis System – Twin Axis Planar Surface Gantry

1 Components for combining basic

axes (axis connecting kit)

2 Components for reinforcing


(reinforcing kit)

3 Components for mounting

axes parallel to each other

(twin axis connecting kit)

4 Components for setting up a twin

axis gantry (twin axis support kit)

5 Components for lateral

mounting of an axis, e.g. in

cantilever operation (twin axis

cantilever kit)

123

4

5

Stepper Motor or Servomotor

Connecting Shaft

HGPL Gripper

DRQD Rotary

Actuator

DGEA

Boom Axis

DGE Linear Actuator

FDG Passive Guide Axis

1


Belt Driven Linear Actuators

DGE linear actuators

encapsulate their mechanical

drives within the body of

the actuator. This protects


prevents premature failure.

Wide range of options

for third-party motor

mounting kits.

Multi-axis systems for sizes

18 to 63 mm. Cantilever-type

handling gantries, linear

gantries, planar surface

gantries and X/Y axis tables

can easily be configured.

2

2.0

� For applications requiring positioning repeatability of 0.10 mm

� Suitable for high-speed applications

� Speeds of up to 10 m/s are possible

� Axial loads up to 1,500 N are allowable

1 Toothed belt

2 Drive shaft / trunnion

3 Coupling housing

4 Aluminum profile

5 Drive

6 Slide

7 Sensors can be integrated

1

6

7

4

5

2

3


Product OverviewBelt Driven Linear Actuators

Technology Section 2

Actuators Without Guide DGE-ZR Section 2.1�Page 9

These actuators are ideal for moving light loads

(up to 163 kg); they can be also combined with external

linear guides to move heavy loads or withstand high

moment loads.

� Sizes: 8, 12, 18, 25, 40, 63


�Max Speed: 5 m/s


Actuators With Recirculating Ball Bearing Guide DGE-ZR-KF Section 2.2�Page 25

These actuators are used to carry a maximum load or

moment in a compact space. Loads up to 1,433 kg are

possible, as are moments up to 1,820 Nm in pitch and yaw

and up to 580 Nm in the roll direction.

� Sizes: 8, 12, 18, 25, 40, 63


�Max Speed: 3 m/s


� Extended slide available for increased load capacity

Dust Proof Version

Actuators with recirculating ball bearing guide. Guide and

slide are fitted with a cover to protect against the ingress

of particles from above and the side.

DGE-ZR-KF-GA

� Sizes: 25, 40


�Max Speed: 3 m/s


Actuators With Roller Guide DGE-ZR-RF Section 2.3�Page 45

These actuators feature internal roller guides for maximum

dynamic response with a minimum of noise. High cycle

speeds make these actuators fast and economical.

� Sizes: 25, 40, 63


�Max Speed: 10 m/s



� Self lubricating, no additional lubrication required fo first 10,000 km

Actuators With Heavy-duty Guide (Dual Ball Bearing Guide) DGE-ZR-HD Section 2.4�Page 57

Used in applications where you need the lowest profile

possible to withstand high moment loads. Pitch and yaw

moment loads up to 560 Nm are possible, as are roll

moment loads up to 375 Nm.

� Sizes: 18, 25, 40


�Max Speed: 3 m/s



Boom Axes DGEA Section 2.5�Page 69

Improved dynamics compared to belt driven actuator

DGE-ZR in cantilever operation, as the motor, gear unit

and drive head are securely mounted.

� Sizes: 18, 25, 40


�Max Speed: 3 m/s


2

2.0


DGE-ZR Belt Driven Linear Actuators

Stroke lengths from

1 to 4,500 mm

Actuator without integral

guide, for use with external

linear guide



mounting kits

Comprehensive range of

mounting accessories

for multi-axis combinations

2

2.1


Technical DataDGE-ZR Belt Driven Linear Actuators

Sizes: 8, 12, 18, 25, 40, 63

Stroke Lengths: 1 … 4,500 mm

General Technical Data

Size 8 12 18 25 40 63

Design Electromechanical actuator with toothed belt

Guide – (Designed for use with external guide)

Mounting position Any

Working stroke1) [mm] 1 … 650 1 … 1,000 1 … 1,000 1 … 3,0002) 1 … 4,0002) 1 … 4,5002)

Applied load m See graphs on page 13

Max. axial force Fx [N] 15 30 60 260 610 1,500

Max. input torque [Nm] 0.08 0.18 0.5 2.6 9.7 42

Max. no-load running torque3) [Nm] 0.05 0.08 0.2 0.5 1.0 4.5

Max. speed [m/s] 1 1.5 2 5 5 5

Repeatability [mm] ±0.08 ±0.1

1) Total stroke = working stroke + 2x stroke reserve (see page 11)

2) Special lengths on request

3) Measured at a speed of 0.2m/s

Operating and Environmental Conditions

Size 8 12 18 25 40 63

Ambient temperature [°C] –10 … +40

Protection class IP40

Weights [kg]

Size 8 12 18 25 40 63

Basic weight with 0 mm stroke1) 0.237 0.31 0.862 1.89 6.05 23.2

Additional weight per 100 mm stroke 0.05 0.08 0.16 0.32 0.51 1.8

1) Including coupling housing

Mass Moment of Inertia

Size 8 12 18 25 40 63

JO [kg cm2] 0.006 0.015 0.064 0.38 2.34 25.6

JH per meter stroke [kg cm2/m] 0.003 0.009 0.021 0.078 0.45 3.6

JL per kg applied load [kg cm2/kg] 0.259 0.365 0.685 1 2.53 7.85

The total mass moment of inertia JA is calculated as follows: JA = JO + JH x working stroke [m] + JL x mapplied load [kg]

2

2.1


Technical DataDGE-ZR Belt Driven Linear Actuators

Toothed Belt

Size 8 12 18 25 40 63

Tensile stress1) [%] 0.04 0.1 0.2 0.11 0.1 0.15

Pitch [mm] 2 2 2 3 5 8

Effective diameter [mm] 10.18 12.09 16.55 20.05 31.83 56.02

Feed constant [mm/rev.] 32 38 52 63 100 176

1) At max. feed force

Materials

Sectional View

1 3 4 652

Actuator

1 Return pulley housing Anodized aluminum

2 Cover strip Corrosion resistant steel

3 Toothed belt Polychloroprene with Glascord and nylon coating

4 Profile Anodized aluminum

5 Slide Anodized aluminum

6 Drive housing Anodized aluminum

Stroke Reserve

L12 The stroke reserve is a

recommended safety distance

available on both sides of the

actuator in addition to the

stroke.

L11 Internal mechanical stop

1 Working stroke

Example:

Type DGE-25-500-ZR

Size 8 12 18 25 40 63

yp

k kL12 per end position [mm] 27.5 36.5 46.5 63 100 172

Working stroke = 500 mmWorking stroke = 500 mm

Stroke reserve = (2x 63 mm)

= 126 mm

Total stroke = 500 mm + 126 mm

= 626 mm

2

2.1


Technical Data – Load ValuesDGE-ZR Belt Driven Linear Actuators

Characteristic Load Values

The indicated forces and torques

refer to the center line of the internal

diameter of the profile. They must not

be exceeded in the dynamic range.

If the actuator is subjected to

more than two of the indicated

forces and torques simultaneously,

the following equations must be

satisfied in addition to the indicated

maximum loads.

0.4×Fz

Fzmax.

+Mx

Mxmax.

+My

Mymax.

+ 0.2×Mz

Mzmax.

≤ 1

MzMzmax.

≤ 1FzFzmax.

≤ 1

Permissible Forces and Torques

Size 8 12 18 25 40 63

Fymax. [N] – – – – – –

Fzmax. [N] 38 59 120 330 800 1,600

Mxmax. [Nm] 0.15 0.3 0.5 1 4 8

Mymax. [Nm] 2 4 11 20 60 120

Mzmax. [Nm] 0.3 0.5 1 3 8 24

2nd Moment of Area

Lx

Ly

Size 8 12 18 25 40 63

Lx [mm4] 6.7 x 103 19.1 x 103 72.3 x 103 240 x 103 748 x 103 6031 x 103

Ly [mm4] 6.6 x 103 19.7 x 103 69.8 x 103 224 x 103 673 x 103 5688 x 103

– Design tool

– PtTool

Selection and calculation software

�www.festo.com/en/engineering

2

2.1


Technical Data – Maximum AccelerationDGE-ZR Belt Driven Linear Actuators

Maximum Permissible Acceleration “a” as a Function of Applied Load “m”

DGE-8 DGE-12

m [kg]

a[m/s2]

m [kg]

a[m/s2]

DGE-18 DGE-25

m [kg]

a[m/s2]

m [kg]

a[m/s2]

DGE-40 DGE-63

m [kg]

a[m/s2]

m [kg]

a[m/s2]

vertical

horizontal

2

2.1


Technical Data – Maximum Support SpanDGE-ZR Belt Driven Linear Actuators

Maximum Permissible Support Span “l “as a Function of Force “F”

The actuator may need to be

supported with central supports MUP

in order to restrict deflection with

long stroke lengths. The graphs on

page 15 serve to determine the

maximum permissible support span

l as a function of the force acting

upon the drive F.

1 Force on the surface of the slide

FxFx Fx

2 Force on the front of the slide

Fy Fy Fy

2

2.1


Technical Data – Maximum Support SpanDGE-ZR Belt Driven Linear Actuators

Maximum Permissible Support Span “l” (without central support) as a Function of Force “F”

DGE-8 DGE-12

l [mm]

F[N]

l [mm]

F[N]

DGE-18 DGE-25

l [mm]

F[N]

l [mm]

F[N]

Maximum Permissible Support Span “l” (without central support) as a Function of Force “F“

DGE-40 DGE-63

l [mm]

F[N]

l [mm]

F[N]

1

2

2

2.1


Technical Data – DimensionsDGE-ZR Belt Driven Linear Actuators

Dimensions

Size 8 … 18

DGE-8-... only

stroke length

1 Coupling housing

3 Centering hole for foot

mounting

4 Coupling

8 Slide in end position of the

working stroke (including L12)

9 Stroke reserve, see page 11

for description

aJ Internal mechanical stop

Profile

Size 8 Size 12 Size 18

2 Sensor slot for proximity

sensor

aJ Not suitable for proximity

sensor

2

2.1



Size B1 B3 B4 B5 B6 B11 B12 B13 B14 D1 D2 D3 D4 D5 D6 D7

∅ ∅ ∅ ∅ ∅

[mm] +0.2 ±0.1 g6 H11 H7

8 20.5 8 16 4 13 7.3 5 – 12 4 2 3.4 4 12 M3 M3

12 25 8 21 6 18.6 8.7 6.5 22.7 16.2 4 2 3.4 4 16 M3 M3

18 34 12 28 7 24 7.7 5.5 31.1 22 6 3 5.4 6 19 M5 M4

Size D8 D9 D10 D12 H1 H2 H3 H4 H5 H6 H8 H9 H11 J2 L1 L2

∅ ∅

[mm] g7

8 17 28.7 3.4 M4 30 26.5 23.1 8 9.8 8.1 11 0 11 1.7 180 90

12 19 30 3.4 M4 35.5 32 28.6 10.5 12.5 11.8 11 13.1 11 0.7 216 108

18 25 44 5.5 M5 49.8 43.8 37.6 14 17 16.4 15.5 21.8 15.5 0.6 282 141

Size L3 L4 L5 L6 L7 L11 L12 L13 L14 L15 L16 T1 T2 T3 T6 T7

[mm] ±0.1 +4 ±0.1 ±0.1

8 30 21 15.5 52 15 4 27.5 27.5 5 9.7 3.2 7 1.1 3.4 0.7 18.8

12 33 24 17 64 15 4 36.5 29 5 11.3 4.8 7 1.1 3.4 0.8 29

18 46 32 23.5 85 30 4 46.5 31.5 5 12.8 5.3 11 1.6 5.7 1.5 19

2

2.1



Dimensions

Size 25 … 63

Size 63 Size 25/40

stroke length

1 Coupling housing

3 Centering hole for

foot mounting HP

4 Coupling




for description


Profile



sensor

6 Mounting slot for slot nut NST

2

2.1



Size B1 B3 B4 B5 B6 B11 B12 B13 B14 D1 D2 D3 D4

∅ ∅ ∅

[mm] +0.2 h6 +0.2

25 45 19 39.1 18 32.5 15.5 11 38 29.8 8 3.3 5.2 M5

40 64 21 53 28 49 30 24.5 56 43.5 15 4.3 6.5 M6

63 106 24 89 44 83 41 35 – 77.7 25 6.3 8.5 M8

Size D5 D6 D7 D8 D9 D12 H1 H2 H3 H4 H5 H6 H8

∅ ∅ ∅ ∅

[mm] H7 g7

25 30 M4 M4 32 44 10 63 57 52.8 19.6 22.5 7 21.6

40 40 M5 M6 48 64 17 86 78 71.8 26.5 32 11.5 31

63 62 M8 M8 78 – 31 131 122 115 44.5 53 21.5 49

Size H9 J2 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10

[mm] ±0.1 ±0.1 ±0.1 ±0.1

25 19 4.1 372 186 48 38 24 109 30 – 50 33

40 28 5 569 284.5 67 54 34 171 70 130 40 54

63 35 6.5 882 441 106 84 55 234 110 190 70 84

Size L11 L12 L13 L14 L15 L161) T1 T2 T3 T5 T6 T7

[mm]

25 11 63 40 3.2 14.6 3.6 10 2 7.5 1.4 8 10

40 15 100 65 4 22.8 –2.2 12 3 10.5 1.9 10 13

63 15 172 91 5 35 0 21 4 12.5 4.5 15 16

1) Negative dimension: Protrudes above coupling housing.

2

2.1


Overview and Ordering DataDGE-ZR Belt Driven Linear Actuators

Order Code

Mandatory Data

LK = No drive shaft on left

LV = Drive shaft on left, front

LH = Drive shaft on left, rear

LB = Drive shaft on left,

front and rear

Drive shaft

left

Drive shaft

right

Note: See below

RK = No drive shaft on right

RV = Drive shaft on right, front

RH = Drive shaft on right, rear

RB = Drive shaft on right,

front and rear

Note:

The insertion point for the proximity

sensor is located on the right side of

the DGE-ZR.

O = top

U = underneath

R = right

L = left

V = front

H = rear

2

2.1


Overview and Ordering DataDGE-ZR Belt Driven Linear Actuators

Order Code

Options

KG = Coupling housing

Adapter for mounting the motor on the actuator

B = Mounting slot cover / S = Sensor slot cover

For protection against the ingress of dirt

Y = Slot nut

For mounting attachments

M = Central support

For mounting the actuator

F = Foot mounting kit


KSE = Coupling

Connecting element between actuator and motor

(For third-party motor mounting kits, see page 196.)

MTR-FL = Flange

Connecting element between coupling housing and motor


G/H/I/J/N = Proximity sensors

For use as a proximity signal and for safety monitoring

V = Plug socket with cable

For proximity sensors

2

2.1


Ordering DataDGE-ZR Belt Driven Linear Actuators

Mandatory Data�M Options�O �

Module No. Design Size Stroke Drive function Drive shaft on

left

Drive shaft on

right

Coupling

housing

193739

193740

193741

193742

193743

193744

DGE 8

12

18

25

40

63

1 … 4,500 ZR LK

LV

LH

LB

RK

RV

RH

RB

KG

Ordering

Example

193742 DGE – 25 – 500 – ZR – LK – RV – KG

Ordering Table

Size 8 12 18 25 40 63 Conditions Code For info,

see page

Enter

code

�M Module No. 193739 193740 193741 193742 193743 193744 –

Design Electromechanical linear drive DGE DGE

Size 8 12 18 25 40 63 -…10

Working stroke [mm] 1 … 650 1 … 1,000 1 … 3,000 1 … 4,000 1 … 4,500 1 -…10

Drive function Electromechanical drive with toothed belt -ZR -ZR

Drive shaft on left No drive shaft on left 2 -LK

Drive shaft on left, front -LV20

Drive shaft on left, rear -LH20

Drive shaft on left, front and rear -LB

Drive shaft on right No drive shaft on right 3 -RKg

Drive shaft on right, front -RV20

Drive shaft on right, rear -RH20

Drive shaft on right, front and rear -RB

�O Coupling housing Coupling housing -KG 21

�

p g g

1 Special stroke lengths on request.

2 Not available with RK (no drive shaft on right).

3 Not available with LK (no drive shaft on left).

2

2.1


Ordering DataDGE-ZR Belt Driven Linear Actuators

Options�O

Accessories Slot cover Slot nut Central support Foot mounting Proximity sensor Plug socket

ZUB …S

…B

…Y …M …F …G

…H

…I

…J

…N

…V

ZUB – 2S–

10Y– –

F–

2G–

2V

Ordering table


see page

Enter

code

� Accessories Supplied separately ZUB- 199 ZUB-

�O Slot cover Sensor slot 1 … 10 …S205

Mounting slot – – – – 1 … 10 …B205

Slot nut for mounting slot – – 1 … 10 …Y 205

Central support 1 … 10 …M 200

Foot mounting (kit) 1 … 10 …F 200

Proximity sensor with cable 2.5 m 1 … 10 …Gy

(For actuator with plug 1 … 10 …H(

profile slot) contactless with cable 2.5 m 1 … 10 …I 21, 210p )

contactless, plug 1 … 10 …J21, 210

NC contact with cable 2.5 m 1 … 10 …N

Plug socket with cable 2.5 m 1 … 10 4 …V

4 For use with proximity sensors H and J.

2

2.1


2

2.1


DGE-ZR-KF Bel t D ri ven L inear Actuators wi th Reci rculat ing Ball Beari ng Guide

Stroke lengths from

1 to 4,500 mm

Guides on these DGEs are

up to three times wider

than standard width guides,

providing superior load and

moment capability

Standard or extended slide

Use when moving medium

to heavy loads

Dust proof version

DGE-ZR-KF-GA



mounting kits




2

2.2

GA: Dust Proof Version

GK: Standard Slide


Technical DataDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide

Sizes: 8, 12, 18, 25, 40, 63

Stroke lengths: 1 … 4,500 mm

GK GA


Size 8 12 18 25 40 63

Design Electromechanical actuator with toothed belt and recirculating ball bearing guide

Guide Recirculating ball bearing guide


Working stroke1) Standard Slide, GK [mm] 1 … 650 1 … 1,000 1 … 1,000 1 … 3,0002) 1 … 4,0002) 1 … 4,5002)g

Extended Slide, GV [mm] – – 1 … 920 1 … 2,900 1 … 3,830 1 … 4,250

Dust Proof Version, GA [mm] – – – 1 … 1,800 1 … 1,800 –

Applied load See graphs on pages 30 and 32

Max. axial force Fx [N] 15 30 60 260 610 1,500

Max. input torque [Nm] 0.08 0.18 0.5 2.6 9.7 42

Max. no-load running torque3) [Nm] 0.05 0.08 0.2 0.5 1.0 4.5

Max. speed [m/s] 1 1.5 2 3 3 3



2) Special lengths on request

3) Measured at a speed of 0.2 m/s


Size 8 12 18 25 40 63



Weights [kg]

Size 8 12 18 25 40 63

Basic weight with 0 mm stroke1) Standard Slide, GK 0.32 0.66 1.16 2.6 7.6 30.3g

Extended Slide, GV – – 1.62 3.52 9.52 40.2

Dust Proof Version, GA – – – 3.51 9.67 –

Additional weight per GK/GV 0.095 0.14 0.26 0.47 0.94 2.6g p

100 mm stroke GA – – – 0.56 1.06 –

Additional slide KL/KR – – 0.25 0.38 1.06 3.1

1) Including coupling housing and slide

2

2.2


Technical DataDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide


Size 8 12 18 25 40 63

JO Standard Slide, GK [kg cm2] 0.025 0.058 0.247 0.81 5.25 50.7JO

Extended Slide, GV [kg cm2] – – 0.355 1.08 7.14 70.9

Dust Proof Version, GA [kg cm2] – – – 1.37 8.71 –

JH per meter stroke [kg cm2/m] 0.003 0.009 0.021 0.078 0.45 3.6

JL per kg applied load [kg cm2/kg] 0.259 0.365 0.685 1 2.53 7.85


Toothed Belt

Size 8 12 18 25 40 63

Tensile stress1) [%] 0.04 0.1 0.2 0.11 0.1 0.15

Pitch [mm] 2 2 2 3 5 8

Effective diameter [mm] 10.18 12.09 16.55 20.05 31.83 56.02

Feed constant [mm/rev.] 32 38 52 63 100 176


Materials

Sectional View

1 3 4 652

Actuator







2

2.2


Technical Data – Load ValuesDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide

Characteristic Load Values for Actuator with Standard Slide GK or Protected Version GA


refer to the center of the guide rail.

They must not be exceeded in the

dynamic range.






maximum loads.

Fy

Fymax.

+Fz

Fzmax.

+Mx

Mxmax.

+My

Mymax.

+Mz

Mzmax.

≤ 1


Size 8 12 18 25 40 63

Fymax. [N] 255 565 930 3,080 7,300 14,050

Fzmax. [N] 255 565 930 3,080 7,300 14,050

Mxmax. [Nm] 1 3 7 45 170 580

Mymax. [Nm] 3.5 9 23 85 330 910

Mzmax. [Nm] 3.5 9 23 85 330 910

Second Moment of Area

Lx

Ly

Size 8 12 18 25 40 63

Lx [mm4] 16.9 x 103 46 x 103 172 x 103 551 x 103 1908 x 103 13677 x 103

Ly [mm4] 7 x 103 21 x 103 73.7 x 103 250 x 103 875 x 103 6987 x 103

– Design tool

– PtTool



2

2.2

http://www.festo.com/en/engineering


Technical Data – Load ValuesDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide

Characteristic Load Values for Actuator with Extended Slide GV




dynamic range.






maximum loads.

Fy

Fymax.

+Fz

Fzmax.

+Mx

Mxmax.

+My

Mymax.

+Mz

Mzmax.

≤ 1


Size 8 12 18 25 40 63

Fymax. [N] 255 565 930 3,080 7,300 14,050

Fzmax. [N] 255 565 930 3,080 7,300 14,050

Mxmax. [Nm] 1 3 7 45 170 580

Mymax. [Nm] – – 45 170 660 1,820

Mzmax. [Nm] – – 45 170 660 1,820


Lx

Ly

Size 8 12 18 25 40 63

Lx [mm4] 16.9 x 103 46 x 103 172 x 103 551 x 103 1908 x 103 13677 x 103

Ly [mm4] 7 x 103 21 x 103 73.7 x 103 250 x 103 875 x 103 6987 x 103

2

2.2


Technical Data – Bearing Guide Life vs. Applied LoadDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide

Bearing Guide Life vs. Applied Load

Note: These graphs are based on

theoretical values, assuming that

the load is centered directly above

the carriage. Actual values are

application dependent, and changes

in direction, speed, acceleration,

deceleration, external forces, and

environmental conditions (dirt,

temperature, etc.) will produce

different results.

DGE-8 DGE-12

Load

[N]

Travel Life [km]

250

50

150

100

200

01 x 103 1 x 105 1 x 1071 x 1061 x 104

Load

[N]

Travel Life [km]

500

100

300

200

400

01 x 103 1 x 1061 x 1051 x 104 1 x 107

DGE-18 DGE-25

Load

[N]

Travel Life [km]

900

500

700

600

800

400

200

300

1 x 103 1 x 104 1 x 1071 x 105

100

01 x 106

Load

[N]

Travel Life [km]

3000

1000

2000

1500

2500

01 x 105 1 x 1071 x 1061 x 103 1 x 1041 x 102

500

DGE-40 DGE-63

Load

[N]

Travel Life [km]

7000

3000

5000

4000

6000

2000

1000

01 x 105 1 x 1071 x 1061 x 102 1 x 1041 x 103

Load

[N]

Travel Life [km]

14000

0

8000

10000

12000

1 x 105 1 x 1071 x 106

6000

2000

4000

1 x 102 1 x 1041 x 103

2

2.2


Technical Data – Stroke LengthDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide

Stroke Reserve





stroke.

L17 Slide length


1 Working stroke

Example:

Type DGE-25-500-ZR

Size 8 12 18 25 40 63

yp

Working stroke = 500 mm

k ( )L12 per end position [mm] 27.5 36.5 46.5 63 100 172

Stroke reserve = (2x 63 mm)Stroke reserve = (2x 63 mm)

= 126 mm


= 626 mm

Working Stroke Reduction with Standard Slide GK or Extended Slide GV and Additional Slide KL/KR

L17 = Slide/additional slide

length

L18 = Distance between both

slides

4 Additional slide

For a toothed belt actuator with

additional slide, the working stroke

is reduced by the length of the

additional slide and the distance

between both slides.

Example:

Type DGE-25-500-ZR-…-KF-GK-KL

Working stroke without

additional slide = 500 mm

L18 = 20 mm

L17 = 105 mm

Working stroke with


(500 mm – 20 mm – 105 mm)

2

2.2


Technical Data – Maximum AccelerationDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide

Maximum Permissible Acceleration “a” as a Function of the Applied Load “m”

DGE-8 DGE-12

m [kg]

a[m/s2]

m [kg]

a[m/s2]

DGE-18 DGE-25

m [kg]

a[m/s2]

m [kg]

a[m/s2]

DGE-40 DGE-63

m [kg]

a[m/s2]

m [kg]

a[m/s2]

vertical

horizontal

2

2.2


Technical Data – Maximum Support SpanDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide

Maximum Permissible Support Span “l” as a Function of Force “F”


supported with central supports

MUP in order to restrict deflection

with long stroke lengths.

The following diagrams serve to

determine the maximum permissible

support span l as a function of

force F acting upon the axis.


FzFz Fz


Fy Fy Fy

Maximum Support Span “l” (without central support) as a Function of the Force “F“

DGE-8 DGE-12

l [mm]

F[N]

l [mm]

F[N]

DGE-18 DGE-25

l [mm]

F[N]

l [mm]

F[N]

DGE-40 DGE-63

l [mm]

F[N]

l [mm]

F[N]

1

2

2

2.2


Technical Data – DimensionsDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide

Dimensions

Standard Slide GK

Size 8 … 18

stroke length 5 Hole for centering pin ZBS-5

Basic dimensions

� See page 16

Additional Slide KL/KR

Size 18


6 Additional slide

Extended Slide GV

Size 18

stroke length 2 Shock absorber retainer KYP

3 Emergency buffer NPE

5 Hole for centering pin ZBS-5

Profile


2 Sensor slot for proximity sensor

aJ Not suitable for proximity sensor

Size B7 B8 D11 D13 H7 H10 H12 L1 L13 L17 L18 L19 T4 T8

[mm] max.

8 21.5 32 M4 – 35.5 12 – 180 27.5 52 – – 7 –

12 22 36.5 M4 – 43.5 14 – 216 29 64 – – 8.5 –

18 32 50.5 M5 M4 57 17 4.3 282 31.5 85 20 78 10 9

2

2.2



Dimensions

Standard Slide GK

Size 25 … 63

5 Hole for centering sleeve ZBH-9

6 Mounting slot for slot nut NSTL

7 Hole for central mounting SLZZ

Basic dimensions

� See page 18

Size 40/63



Size 25 … 63

4 Additional slide DGE-…-KL/KR



Size B7 B8 B9 B10 B15 D10 D11 H7

∅

[mm] ±0.2 G7

25 48 67 32 – 23.5 M5 14 68.5

40 78.5 96.5 55 20 42 M5 25 90.5

63 121 142 90 40 71 M8 25 144.5

Size H10 H11 L17 L181) L19 L20 T4 T8

[mm] ±0.1 ±0.1 max.

25 18.5 8.2 105 20 88 – 12.5 8.5

40 20 7 167 20 150 58 12.5 8.5

63 30 12.5 230 27 200 72 20.5 10.5

1) Recommended minimum distance for access to lubrication nipple.

2

2.2



Dimensions

Standard Slide GK – Profile



sensor


2

2.2



Dimensions

Extended Slide GV

Size 25 … 63

stroke length


4 Shock absorber retainer KYP


6 Slot for slot nut NSTL

7 Hole for central mounting SLZZ Basic dimensions

� See page 18

Size 25



Size B7 B8 B9 B15 D10 D11 H7 H10 H11

∅

[mm] ±0.2 G7

25 48 67 32 23.5 M5 14 68.5 18.5 8.2

40 78.5 96.5 55 42 M5 25 90.5 20 7

63 121 142 90 71 M8 25 144.5 30 12.5

Size L1 L2 l15 L16 L17 L19 L20 L21 T4 T8

[mm] ±0.2 ±0.1 ±0.1 ±0.1 max.

25 472 236 25 19 205 88 – – 12.5 8.5

40 739 369.5 40 32 337 150 58 40 12.5 8.5

63 1,132 566 60 44 480 200 72 120 20.5 10.5

2

2.2



Dimensions

Extended Slide GV

Size 40/63



Size B10 L17 L19 L20 L21

[mm] ±0.2 ±0.1 ±0.1 ±0.1

25 – 205 88 – –

40 20 337 150 58 40

63 40 480 200 72 120

2

2.2



Dimensions

Protected Version GA

Size 25

stroke length

Size 40

2

2.2


Overview and Ordering DataDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide

Order Code

Mandatory Data

Standard Slide GK Extended Slide GV Protected Version GA

Drive Shaft





front and rear

O = top

U = underneath

R = right

L = left

V = front

H = rear

Note:

The insertion point for

the proximity sensor is

located on the right side

of the toothed belt axis

Drive shaft

left

Note: See below

Drive shaft

right




RB= Drive shaft on right,

front and rear

2

2.2


Overview and Ordering DataDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide

Order Code

Options

X = Slot nut for slide, for mounting loads and attachments on the slide

A = Emergency Buffer with retainer

For avoiding damage at the end stop in the event of malfunction

C/E = Shock absorber kits


Z = Centering pins/sleeves, for centering loads and attachments on the slide

L = Switching Lug

For sensing the slide position

T = Sensor bracket

Adapter for mounting the inductive proximity sensors on the actuator

O/P/R/W = Inductive proximity sensors




Y = Slot nut, for mounting attachments

M = Central support




KSE = Coupling


(For third party motor mounting kits, see page 196.)

MTR-FL = Flange



V = Plug socket with cable, for proximity sensors





2

2.2


Ordering DataDGE-ZR-KF Belt Driven Linear Actuators with Recirculating Ball Bearing Guide


Module No. Design Size Stroke Drive

function

Drive

shaft on

left

Drive

shaft on

right

Coupling

housing

Guide Slide

193739

193740

193741

193742

193743

193744

DGE 8

12

18

25

40

63

1 … 4,500 ZR LK

LV

LH

LB

RK

RV

RH

RB

KG KF GK

GV

GA

Ordering

Example

193743 DGE – 40 – 800 – ZR – LK – RV – KG – KF – GK

Ordering Table


See page

Enter

code

�M Module No. 193739 193740 193741 193742 193743 193744 –

Design Electromechanical linear drive DGE 26 DGE

Size 8 12 18 25 40 63 -…

Working stroke [mm] 1 … 650 1 … 1,000 1 … 3,000 1 … 4,000 1 … 4,500 1 -…


Drive shaft on left No drive shaft on left 2 -LK 40

Drive shaft on left, front -LV

Drive shaft on left, rear -LH


Drive shaft on right No drive shaft on right 3 -RK 40g

Drive shaft on right, front -RV

Drive shaft on right, rear -RH



Guide Recirculating ball bearing guide 4 -KF 26 -KF

Slide Standard Slide Standard -GK 40

Extended Slide Extended Slide -GV 40

(maximum stroke for

DGE-…-ZR-KF-GV)

– – (920 mm) (2,900 mm) (3,830 mm) (4,500 mm)

Dust proof version Dust proof version -GA 40

�

p

(maximum stroke for

DGE-…-ZR-KF-GA)

– – – (1,800 mm) (1,800 mm) –

1 Special stroke lengths on request.

2 Not available with RK (no drive shaft on right).

3 Not available with LK (no drive shaft on left).

4 Only with slide GK, GV, GA.

2

2.2



Options�O �

Additional Slide

KL

KR

– KL –

Ordering Table


see page

Enter

code

� Additional Left Standard slide left 5 -KL

�O slide (effective stroke

reduction)

– – (85 mm) (105 mm) (167 mm) (230 mm)

40Right Standard slide right 5 -KR

40

(effective stroke

reduction)

– – (85 mm) (105 mm) (167 mm) (230 mm)

5 Only with slide GK or GV.

2

2.2



Options�O

Acces-

sories

Slot

cover

Slot

nut

Central

support

Foot

mounting

Emergency

buffer and

retainer

Shock

absorber

Center-

ing

sleeve

Proximity

sensor

Plug

socket

Sensor

bracket

Switching

lug

Inductive

sensor

ZUB …S

…B

…Y

…X

…M …F …A …C

…E

…Z …G

…H

…I

…J

…N

…V …T …L …O

…P

…W

…R

ZUB – 2S2B–

10Y2X– –

F– – – –

2I– – – –

Ordering Table


see page

Enter

code



Mounting slot – – – – 1 … 10 …B205

Slot nut for mounting slot – – 1 … 10 …Y205

for slide – – – 1 … 10 …X205



Emergency buffer and retainer for KF – – 1 … 2 8 …A 204

Shock absorber for KF-GK, KF-GV 1 … 2 9 …C 203

and retainer for KF-GA – – – 1 … 2 – aJ …E 204

Centering sleeve (pack of 10) 10, 20, 30, 40, 50, 60, 70, 80, 90 …Z 205

Proximity with cable 2.5 m 1 … 10 …Gy

sensors with plug 1 … 10 …H

(For actuator contactless with cable 2.5 m 1 … 10 …I 41, 210(

profile slot) contactless, plug 1 … 10 …J

,

p )


Plug socket with cable 2.5 m 1 … 10 aA …V 210

Sensor bracket for inductive sensors – – 1 … 5 9 …T 208

Switching lug – – 1 9 L 208

Inductive NO contact, cable – – 1 … 5 9 …O

sensor NC contact, cable – – 1 … 5 9 …P210

NO contact, plug – – 1 … 5 9 …W210

NC contact, plug – – 1 … 5 9 …R

8 Only with slide GK. Mounted as standard for slide GV, GA.

9 Not available with slide GA.

aJ Only with slide GA.

aA For use with proximity sensors H and J.

2

2.2


D GE-ZR-RF B el t D ri ven L i n ear A ct u ato rs wi t h Ro ll er Gu i de

Stroke lengths from

1 to 5,000 mm

Unique roller guide design

provides high speeds up

to 10 m/s

Internal, protected

roller guide


Fast and economical



mounting kits


mounting accessories for

multi-axis combinations

2

2.3


Technical DataDGE-ZR-RF Belt Driven Linear Actuators with Roller Guide

Sizes: 25, 40 63



Size 25 40 63

Design Electromechanical actuator with toothed belt and internal roller guide

Guide Internal roller guide


Working stroke1) 1 … 3,000 mm 2) 1 … 5,000 mm 2) 1 … 5,000 mm 2)


Max. axial force Fx 260 N 610 N 1,500 N

Max. input torque 3.7 Nm 12.1 Nm 55.3 Nm

Max. no-load running torque3) 0.5 Nm 1.0 Nm 4.5 Nm

Max. speed 10 m/s

Repeatability ±0.1 mm

1) Total stroke = working stroke + 2x stroke reserve (see page 47)2) Special lengths on request



Size 25 40 63

Ambient temperature 0 … +60 °C


Weights

Size 25 40 63

Slide Design Standard - GK Extended - GV Standard - GK Extended - GV Standard - GK Extended - GV

Basic weight with 0 mm stroke 2.61 kg 3.15 kg 7.75 kg 9.32 kg 29.8 kg 34.9 kg

Additional weight per 100 mm stroke 0.3 kg 0.61 kg 1.44 kg


Size 25 40 63

Slide Design Standard - GK Extended - GV Standard - GK Extended - GV Standard - GK Extended - GV

JO 1.75 kg cm2 2.75 kg cm2 9.89 kg cm2 15.37 kg cm2 108.11 kg cm2 156.71 kg cm2

JH per meter stroke 0.188 kg cm2/m 0.933 kg cm2/m 7.605 kg cm2/m

JL per kg applied load 2.052kg cm2/kg 3.958 kg cm2/m 13.634 kg cm2/m


2

2.3


Technical DataDGE-ZR-RF Belt Driven Linear Actuators with Roller Guide

Toothed Belt

Size 25 40 63

Tensile stress1) 0.16 % 0.11 % 0.15 %

Pitch 3 mm 5 mm 8 mm

Effective diameter 28.65 mm 39.79 mm 73.85 mm

Feed constant 90 mm 125 mm 232 mm


Materials

Sectional View

1 2 3 4 65

Actuator



3 Clamping component Special steel casting




Stroke Reserve



available on both sides of

the actuator in addition to

the stroke.

L6 Slide length

L8 Stop element

1 Working stroke

1

Example:

Type DGE-25-500-ZR-RF

Size 25 40 63

yp

k kL9 per end position 63 mm 100 mm 172 mm



= 126 mm


= 626 mm

2

2.3


Technical Data – Load ValuesDGE-ZR-RF Belt Driven Linear Actuators with Roller Guide



refer to the center of the guide.


dynamic range.

a

Fz

Fy

Distance a with:

DGE-25: 30 mm

DGE-40: 37 mm

DGE-63: 44.6 mm

If the drive is subjected to more

than two of the indicated forces

and torques simultaneously, the

following equations must be


maximum loads.

Fy

Fymax.

+Fz

Fzmax.

+Mx

Mxmax.

+My

Mymax.

+Mz

Mzmax.

≤ 1


Size 25 40 63

Slide design Standard - GK Extended - GV Standard - GK Extended - GV Standard - GK Extended - GV

Fxmax. 260 N 610 N 1,500 N

Fymax. 150 N 300 N 600 N

Fzmax. 150 N 300 N 600 N

Mxmax. 7 Nm 18 Nm 65 Nm

Mymax. 15 Nm 30Nm 60 Nm 120 Nm 170 Nm 340 Nm

Mzmax. 15 Nm 30 Nm 90 Nm 180 Nm 300 Nm 600 Nm


Lx

Ly

Size 25 40 63

Lx 5.947 x 105 mm4 2.479 x 106 mm4 1.664 x 107 mm4

Ly 2.372 x 105 mm4 9.463 x 105 mm4 5.997 x 106 mm4

– Design tool

– PtTool



2

2.3



Technical Data –Maximum Acceleration and Support SpanDGE-ZR-RF Belt Driven Linear Actuators with Roller Guide

Maximum Acceleration “a” as a Function of Applied Load “m”

DGE-25-RF DGE-40-RF DGE-63-RF

a[m/s2]

m [kg]a[m/s2]

m [kg]

a[m/s2]

m [kg]

horizontal

vertical








support span l as a function of

force F acting upon the axis.

A distinction is made here between

forces acting upon the surface of the

slide and forces acting upon the

front of the slide.


Fz Fz Fz


FyFy Fy

Maximum Support Span “l” (without central support) as a Function of Force “F”

DGE-25-RF DGE-40-RF DGE-63-RF

l [mm] l [mm] l [mm]

1

2

F[N]

F[N]

F[N]

1000

900

800

700

600

500

400

300

200

100

0

250

200

150

100

50

0

100

90

80

70

60

50

40

30

20

10

0

2

2.3


Technical Data – DimensionsDGE-ZR-RF Belt Driven Linear Actuators with Roller Guide

Dimensions

1 Coupling housing

3 Centering hole for foot mounting

4 Coupling

6 Flange

7 Motor




for description

DGE-25/-40/-63

DGE-25 DGE-40 DGE-63

2 Slot for slot nuts


and mounting thread

aJ Hole for centering sleeve ZBH-9

DGE-25-GK

DGE-25-GV

DGE-40-GK

DGE-40-GV, DGE-63-GK

stroke length

2

2.3


Technical Data – DimensionsDGE-ZR-RF Belt Driven Linear Actuators with Roller Guide

DGE-63-GV

Size B1 B4 B5 B6 B10 B11 B12 B14 D1 D2 D5 D6 D10 D12

[mm] ±0.03 ∅ ∅ h6

25 GK45 39 1 18 32 5 – 15 6 11 31 8 15 3 3 0 1 37 M4 M5 8

5

GV45 39.1 18 32.5 – 15.6 11 31.8 15 3.3+0.1 37 M4 M5 8

40 GK64 53 28 49 20 29 6 24 5 45 5 20 4 4H13 37 M5 M5 15

GV64 53 28 49 20 29.6 24.5 45.5 20 4.4H13 37 M5 M5 15

63 GK106 89 44 83 40 41 1 35 2 74 3 35 6 4 0 1 80 M8 M8 25

3

GV106 89 44 83 40 41.1 35.2 74.3 35 6.4+0.1 80 M8 M8 25

Size H2 H3 H4 H5 H6 H7 H8 J1 L1 L2 L3 L4 L5 L6 L7

[mm]

25 GK9 3 60 4 19 6 22 5 16 37 32 5 8

414 20748 32 24

19088

5

GV9.3 60.4 19.6 22.5 16 37 32 5.8

509 254.548 32 24

28588

40 GK9 5 83 8 26 5 32 19 5 37 30 8 8

638 31967 54 34

30058

GV9.5 83.8 26.5 32 19.5 37 30 8.8

778 38967 54 34

44058

63 GK10 5 129 3 44 5 52 8 27 5 80 49 10 1

1,020 510106 84 55

46072

3

GV10.5 129.3 44.5 52.8 27.5 80 49 10.1

1,250 625106 84 55

69072

Size L8 L9 L13 L21 n T1 T2 T3 T4 T5 T6 T8

[mm] ±0.03

25 GK1 63 40 – – 10 2 3 7 < 1 6 8 8 5

5

GV1 63 40 – – 10 2 3 7 < 1.6 8 8.5

40 GK2 100 65 40

–12 3 5 12 < 2 9 12 8 5

GV2 100 65 40

212 3 5 12 < 2.9 12 8.5

63 GK2 172 91

40 221 4 6 5 22 < 5 1 15 12

3

GV2 172 91

80 421 4 6.5 22 < 5.1 15 12

2

2.3


Overview and Ordering DataDGE-ZR-RF Belt Driven Linear Actuators with Roller Guide

Order Code

Mandatory Data

GK = Standard slide GV = Extended slide

Drive Shaft





front and rear

O = top

U = underneath

R = right

L = left

V = front

H = rear

Drive shaft

left

Drive shaft

right





front and rear

2

2.3


Overview and Ordering DataDGE-ZR-RF Belt Driven Linear Actuators with Roller Guide

Order Code

Options

X = Slot nut

Z = Centering Sleeve

KG = Coupling Housing

L = Switching Lug

T = Sensor Bracket

Inductive Proximity Sensors

O = NO contact with cable

P = NC contact with cable

W = NO contact with plug

R = NC contact with plug

B = Slot Cover

Y = Slot Nut

M = Central Support

F = Foot Mounting Kit

KSE = Coupling


MTR-FL = Flange


2

2.3


Ordering DataDGE-ZR-RF Belt Driven Linear Actuators with Roller Guide

Mandatory Data�M �

Module No. Design Size

[mm]

Stroke

[mm]

Drive

Function

Guide Drive Shaft

on Left

Drive Shaft

on Right

Slide

534391

534392

534393

DGE 25

40

63

1 … 3,000

1 … 5,000

1 … 5,000

ZR RF LK

LV

LH

LB

RK

RV

RH

RB

GK

GV

Ordering

Example

534391 DGE – 25 – 600 – ZR – RF – LK – RV – GK

Ordering Table

Size 25 mm 40 mm 63 mm Conditions Code For info,

see page

Enter

code

�M Module No. 534391 534392 534393 –


Size 25 40 63 -…

Working stroke [mm] 1 … 3,000 1 … 5,000 1 … 5,000 -… 46


Guide Roller guide -RF -RF

Drive shaft on left No drive shaft on left -LK




Drive shaft on right No drive shaft on right -RKg




Slide Standard slide -GK52

� Extended slide 1 -GV52

1 Maximum stroke: Size 25: 2,905 mm

Size 40: 4,860 mm

Size 63: 4,770 mm

2

2.3


Ordering DataDGE-ZR-RF Belt Driven Linear Actuators with Roller Guide

Options�O

Coupling Housing Accessories

KG …B , …Y, …X,

…M, …F, …Z,

…V, …T, L,

…O, …P, …W, …R

– KG + 2X2T2O2P

Ordering Table

Size 25 mm 40 mm 63 mm Conditions Code For info,

see page

Enter

code

�O Coupling housing Coupling housing 2 -KG 53

Accessories Supplied separately + 199 +

Slot cover for mounting slot 1 … 10 …B 205

Slot nut for profile slot 1 … 10 …Y205

for slide 1 … 10 …X205




Plug socket with cable, 2.5 m 1 … 10 3 …V 210

Sensor bracket for inductive sensors 1 … 5 …T 208

Switching lug 1 L 208

Inductive NO contact with cable 1 … 5 …O

sensors NC contact with cable 1 … 5 …P53 210

NO contact with plug 1 … 5 …W53, 210

NC contact with plug 1 … 5 …R

2 Mounted if only one drive shaft available, otherwise supplied loose.

3 For use with inductive sensors W and R.

2

2.3


D GE-Z R -HD B el t D ri ven L i n ear A ct u ato rs wi t h Heav y-du t y Gu i de

Stroke lengths from

1 to 2,000 mm

High guide precision

and sturdy construction

for moving heavy loads



mounting kits


mounting accessories for

multi-axis combinations

2

2.4


Technical DataDGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide

Sizes: 18, 25, 40



Size 18-HD18 25-HD25 25-HD40 40-HD40

Design Electromechanical actuator with heavy-duty guide



Working stroke [mm] 1 … 1,000 1 … 2,000 1 … 2,000 1 … 2,000


Max. axial force Fx [N] 60 260 260 610

Max. input torque [Nm] 0.5 2.6 2.6 9.7

Max. no-load running torque1) [Nm] 0.2 0.5 0.5 1

Max. speed [m/s] 3




Size 18-HD18 25-HD25 25-HD40 40-HD40



Weights [kg]

Size 18-HD18 25-HD25 25-HD40 40-HD40

Basic weight with 0 mm stroke1) 3.812 5.63 14.33 17.75

Additional weight per 100 mm stroke 0.883 1.51 2.1 2.42



Size 18-HD18 25-HD25 25-HD40 40-HD40

JO [kg cm2] 0.372 2.32 4.23 12

JH per meter stroke [kg cm2/m] 0.021 0.078 0.078 0.45

JL per kg applied load [kg cm2/kg] 0.685 1 1 2.53


2

2.4


Technical DataDGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide

Toothed Belt

Size 18-HD18 25-HD25 25-HD40 40-HD40

Tensile stress1) [%] 0.2 0.11 0.11 0.1

Pitch [mm] 2 3 3 5

Effective diameter [mm] 16.55 20.05 20.05 31.83

Feed constant [mm] 52 63 63 100


Materials

Sectional View

1 3 42

Actuator

1 End cap Anodized aluminum

2 Guide Rolled steel



2

2.4


Technical Data – Load ValuesDGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide



refer to the center of the heavy-duty

guide. They must not be exceeded in

the dynamic range.

If the actuator is subjected to more




satisfied in addition to the

indicated maximum loads.

Fy

Fymax.

+Fz

Fzmax.

+Mx

Mxmax.

+My

Mymax.

+Mz

Mzmax.

≤ 1


Size 18-HD18 25-HD25 25-HD40 40-HD40

Fymax. [N] 1,820 5,400 5,400 5,400

Fzmax. [N] 1,820 5,600 5,600 5,600

Mxmax. [Nm] 70 260 260 375

Mymax. [Nm] 115 415 415 560

Mzmax. [Nm] 112 400 400 540

– Design tool

– PtTool



2

2.4


Technical Data – Maximum AccelerationDGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide

Maximum Permissible Acceleration “a” as a Function of Applied Load “m”

DGE-18-…-ZR-HD18 DGE-25-…-ZR-HD25

m [kg]

a[m/s2]

m [kg]

a[m/s2]

DGE-25-…-ZR-HD40 DGE-40-…-ZR-HD40

m [kg]

a[m/s2]

m [kg]

a[m/s2]

vertical

horizontal

2

2.4


Technical Data – Maximum Support SpanDGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide








support span l as a function of force F

acting upon the axis.

Force on the surface of the slide


Deflection around the X-axis Deflection around the Y-axis

F[kN]

l [mm] l [mm]

F[kN]

2

2.4


Technical Data – DimensionsDGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide

Dimensions

stroke length

1 Drive spigot



4 Thread for shock absorber

5 Thread for threaded pin

6 Mounting slot for slot nut NSTH


8 Rubber buffer

9 Dimension for motor

connection on one side

Profile



Size B1 B2 B3 B4 D1 D2 D3 D4 H1 H2 H3 H4 H5 H6

∅

[mm] ±0.2 G7

18-HD-18 80 85 116 40 M5 M12x1 25 M6 70 12.8 19.5±0.1 14 42.3 5.9

25-HD-25 100 114 144 48 M8 M16x1 25 M8 93.5 18.5 25±0.2 21 52.8 9

25-HD-40 140 156 185 54 M8 M22x1.5 25 M8 124.5 21 48±0.2 35 82.8 5.5

40-HD-40 140 156 185 54 M8 M22x1.5 25 M8 124.5 21 48±0.2 35 82.8 5.5

Size H7 H8 H9 H10 H11 L1 L2 L3 L4 L5 L6 L7 L8 T1

[mm]

18-HD-18 8.7 20x45° 68 0.8 24.9 240 120 – 15 25 70 59 160 3.5

25-HD-25 9.8 30x45° 90 2 28.9 310 155 – 15 35 80 61 210 3.5

25-HD-40 15.5 35x45° 120 2 54.9 354 177 – 15 32 82 63 260 4

40-HD-40 15.5 35x45° 120 2 42.5 354 177 15 15 32 109 82 260 4

2

2.4


Overview and Ordering DataDGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide

Order Code

Mandatory Data





front and rear

Drive shaft

left

Drive shaft

right

Note: See below





front and rear

Note


sensor is located on the right side

of the heavy-duty guide.

O = top

U = underneath

R = right

L = left

V = front

H = rear

2

2.4


Overview and Ordering DataDGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide

Order Code

Options

D = Shock absorber kits

For avoiding damage at the end stop in the even of malfunction

X = Slot nut for slide

For mounting loads and attachements on the slide

Q = Central mounting

For centering loads and attachements on the slide






M = Central support




KSE = Coupling



MTR-FL = Flange








2

2.4


Ordering DataDGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide


Module No. Design Size Stroke Drive

function

Drive

shaft on

left

Drive

shaft on

right

Coupling

housing

Guide Slide

193741

193742

193743

DGE 18

25

40

1 … 2,000 ZR LK

LV

LH

LB

RK

RV

RH

RB

KG HD18

HD25

HD40

GK

Ordering

Example

193742 DGE – 25 – 800 – ZR – LK – RV – KG – HD40 – GK

Ordering Table

Size 18 25 40 Conditions Code For info,

see page

Enter

code

�M Module No. 193741 193742 193743 –


Size 18 25 40 -…58

Stroke [mm] 1 … 1,000 1 … 2,000 1 … 2,000 -…58


Drive shaft on left No drive shaft on left 1 -LK




Drive shaft on right No drive shaft on right 2 -RKg





Guide Heavy-duty guide HD18 – – -HD18 -HD…

– Heavy-duty guide HD25 – -HD25 59

– Heavy-duty guide HD40 Heavy-duty guide HD40 -HD40

� Slide Standard -GK 59 -GK

1 Not available with RK (drive shaft on right).

2 Not available with LK (drive shaft on left).

2

2.4


Ordering DataDGE-ZR-HD Belt Driven Linear Actuators with Heavy-duty Guide

Options�O

Accessories Slot cover Slot nut Central

support

Foot

mounting

Shock

absorber

Central

mounting

Proximity

sensor

Plug socket

ZUB …S

…B

…Y

…X

…U

…M …F …D …Q …G

…H

…I

…J

…N

…V

ZUB – 2S2B–

10U– –

F– –

2Q–

2H–

2V

Ordering Table


see pages

Enter

code



Mounting slot 1 … 10 …B205

Slot nut for mounting slot 1 … 10 …Y

for slide 1 … 10 …X 205

for HD underneath 1 … 10 …U



Shock absorber kit for HD 1 … 2 …D 204

Central mounting 1 … 10 …Q 205

Proximity with cable 2.5 m 1 … 10 …Gy

sensor with plug 1 … 10 …H

contactless with cable 2.5 m 1 … 10 …I 65, 210

contactless, plug 1 … 10 …J

,


Plug socket with cable 2.5 m 1 … 10 3 …V 210


2

2.4


2

2.4


DGEA Boom Axis

Stroke lengths from

1 to 1,000 mm

Ideal for vertical operation

High quality guide for

DGE-ZR-KF and DGE-SP-KF

Improved dynamics compared

to belt driven actuator DGE-ZR

in cantilever operation



mounting kits

Mounting options adapted

to the new multi-axis

modular system

2

2.5


Technical DataDGEA Boom Axis

Sizes: 18, 25, 40



Size 18 25 40

Design Cantilever axis with toothed belt


Fitting position Any

Working stroke1) [mm] 1 … 800 1 … 900 1 … 1,000

Max. applied load,

independent of position

[kg] 5 10 20

Max. applied load, vertical [kg] 7 18 27

Max. axial force Fx [N] 230 400 1,000

Max. input torque [Nm] 3 5.2 19

Max. no-load running torque2) [Nm] 0.4 0.4 1

Max. speed [m/s] 3

Repeatability [mm] < ±0.05




Size 18 25 40



Weights [kg]

Size 18 25 40

Basic weight at 0 mm stroke1) 2.8 4.9 14.3

Additional weight per 100 mm stroke 0.35 0.47 1

With second drive head

Basic weight at 0 mm stroke1) 4.7 8.5 23.2

Additional weight per 100 mm stroke 0.35 0.47 1

1) Without motor, coupling, coupling housing and accessories


Size 18 25 40

JO [kg cm2] 2.87 4.45 28

JO with second drive head [kg cm2] 4.08 6.4 41.5

JH per meter stroke [kg cm2/m] 0.6 0.8 3.65

JL per kg applied load [kg cm2/kg] 1.66 1.66 3.65


2

2.5


Technical DataDGEA Boom Axis

Toothed Belt

Size 18 25 40

Tensile stress 1) [%] 0.037 0.053 0.056

Pitch [mm] 3 3 5

Effective diameter [mm] 25.78 25.78 38.2

Feed constant [mm/rev.] 81 81 120


Materials

Sectional View

1 2 4 35

Axis

1 Drive head slide Galvanized steel

2 Drive head - Housing Anodized aluminum



5 Guide rail Rolled steel, corrotec coated

Stroke Reserve

L2 Drive head in the end position of

the working stroke

L8 Distance between mechanical

stop and external dimension of

the axis




axis in addition to the stroke.

Example:

Type DGEA-25-500-ZR

Size 18 25 40

yp

k kL9 per end position [mm] 81 81 120



= 162 mm


= 662 mm

2

2.5


Technical Data – Load ValuesDGEA Boom Axis

Characteristic Load Values of the Guide

The forces and torques specified refer

to the center of the guide rails.

They must not be exceeded during

dynamic operation. Special attention

must be paid to the cushioning phase.

If the boom axis is simultaneously

subjected to several of the forces and

torques listed below, the following

equations must be satisfied in addition

to the indicated maximum loads.

Fy

Fymax.

+Fz

Fzmax.

+Mx

Mxmax.

+My

Mymax.

+Mz

Mzmax.

≤ 1


Size 18 25 40

Fymax. [N] 2,000 3,080 7,300

Fzmax. [N] 2,000 3,080 7,300

Mxmax. [Nm] 19 28 133

Mymax. [Nm] 94 230 665

Mzmax. [Nm] 65 160 460

– Design tool

– PtTool



2

2.5



Technical Data – DeflectionDGEA Boom Axis

Second Moment of Area1)

Lz

Ly

Size 18 25 40

Lymax. [mm4] 135 x 103 438 x 103 1894 x 103

Lzmax. [mm4] 173 x 103 432 x 103 1759 x 103

1) After machining or replacing the end cap, the values become invalid.

Deflection “f” of the Profile as a Function of Distance “L” and Applied Load “m”

m

DGEA-18 DGEA-25

L [mm]

f[mm]

L [mm]

f[mm]

DGEA-40

L [mm]

f[mm]

2

2.5


Technical Data – DimensionsDGEA Boom Axis

Dimensions

DGEA-18

DGEA-18

DGEA-25/40

stroke length

Coupling Housing

DGEA-40-...-LV/-LH

With Second Drive Head

2

2.5


Technical Data – DimensionsDGEA Boom Axis

Profile Barrel


1 Coupling housing

2 Coupling


5 Lubrication nipple



working stroke


for description

9 Center of gravity of the moving

intrinsic load


Size Variant B1 B2 B3 B4 B5 B6 B8 B9 B10 B11 D1 D2 D3

∅ ∅

[mm] ±0.1 h6

18 KV/KH 44 – 67 32 18 32.5 39.1 16 – 12 8 – –

25 KV/KH 55 – 83 47 18 32.5 39.1 29.8 20 25 11 3 M4

40 KV/KH80 40 111 8 72 28 49 53 30 1 40 25 15 4 M5

LV/LH80 40 111.8 72 28 49 53 30.1 40 25 15 4 M5

Size Variant D4 D5 D6 D7 D8 D9 D10 H1 H2 H3 H4 H5 H7

∅ ∅ ∅ ∅

[mm] H7 H7 g7

18 KV/KH – M6 9 M4 32 28 44 99 45 18 50.8 19.55 20

25 KV/KH M6 M6 9 M6 48 32 64 128 57.7 28.7 63.1 19.55 50

40 KV/KHM6 M6 9

M6 4840

64197 85 24 91 3 26 5 72

LV/LHM6 M6 9

M8 7840

118197 85 24 91.3 26.5 72

Size Variant H8 H9 H10 H11 H12 H13 H14 H15 H16 H17 H18 H19

[mm] ±0.1

18 KV/KH 8 30.5 52 77 – – 19 – 45 19.6 10 14.3

25 KV/KH 9.5 32.5 69 95 15 – 28 – 60 27.1 16 13.3

40 KV/KH15 5 55 5 110 153 16

– 28 –60 42 8 21 5 18

LV/LH15.5 55.5 110 153 16

39 44.5 7460 42.8 21.5 18

Size Variant L1 L2 L3 L5 L6 L7 L8 L9 L10 L11 L12 L13

[mm]

18 KV/KH 419.5 210 138 40 13 28 58 81 65 38 – 40

25 KV/KH 487.5 244 202 40 15 71 60 81 65 56 – 65

40 KV/KH662 331 256 40 15 94 81 120

65 56 – 65

LV/LH662 331 256 40 15 94 81 120

100 89 70 96

Size Variant L14 L15 L16 L17 L18 T1 T2 T3 T4 T5 T6 T7

[mm] min. min.

18 KV/KH 3.2 –3.6 14.6 53 569.5 1.6 – – – 11 2.1 10

25 KV/KH 4 2.2 22.8 65.6 697.5 2.3 2 10 11 11 2.1 13

40 KV/KH 4 2.2 22.890 926 2 8 3 10 11 11 2 1

13

LV/LH 5 –0.9 35.990 926 2.8 3 10 11 11 2.1

18

2

2.5


Overview and Ordering DataDGEA Boom Axis

Order Code

Mandatory Data/Options

WH = Drive shaft, rear

WV = Drive shaft, front

WB = Drive shaft at both ends

KV/LV = Coupling housing, front

KH/LH = Coupling housing, rear

ZWK = Additional drive head

O = top

U = underneath

R = right

L = left

V = front

H = rear

1 Drive head

2 Optional:

Additional passive drive head

(to increase the mechanical torque load)

1 2

2

2.5


Overview and Ordering DataDGEA Boom Axis

Order Code

Options

X = Slot nut for drive head, to mount the boom axis

B = Slot cover for drive head, to protect against the ingress of dirt

Z = Centering sleeve, to center the boom axis

C = Shock absorber with retainer

Prevents damage to the axis in the event of a power failure

(in vertical operation), if the axis is drawn into the end

position by the load

KV/KH = Coupling housing (front)

LV/LH = Coupling housing (rear)

KSE = Coupling

Connecting element between boom axis and motor


L = Mounting plate

Adapter for mounting the SIEN proximity sensor on the axis

O/P/W/R = Proximity sensors

For use as a signal or safety check


For proximity sensor

L = Switch lug

For sensing the slide position

Y = Slot nut for profile slot


S = Slot cover for profile slot

To protect against the ingress of dirt

MTR-FL = Motor flange



2

2.5


Ordering DataDGEA Boom Axis


Module No. Design Size Stroke Drive function Drive head Coupling

housing

Additional

drive head

195611

195612

195613

DGEA 18

25

40

1 … 1,000 ZR WH

WV

WB

KV

KH

LV

LH

ZWK

Ordering

Example

195612 DGEA – 25 – 850 – ZR – WV – KV – –

Ordering Table


see page

Enter

code

�M Module No. 195611 195612 195613 –

Design Cantilever axis with toothed belt DGEA DGEA

Size 18 25 40 -… 70

Working stroke [mm] 1 … 800 1 … 900 1 … 1,000 -…


Drive head Drive shaft, rear -WH

Drive shaft, front -WV 76

Drive shaft at both ends -WB

�O Coupling Standard Coupling housing standard for drive head, front – 1 -KVp g

housing Coupling housing standard for drive head, rear – 2 -KH77

g

Large version – – For drive head, front 1 -LV77

g

(for high performance) – – For drive head, rear 2 -LH

Additional drive head Without drive shaft -ZWK 76

1 Only with drive head WV, WB.

2 Only with drive head WH, WB.

2

2.5


Ordering DataDGEA Boom Axis

Options�O

Accessories Slot cover Slot nut Shock absorber

with retainer

Centering sleeve Retaining plate

for proximity

sensor

Inductive

proximity

sensor

Plug socket

with cable

ZUB …S

…B

…Y

…X

…C …Z L …O

…P

…W

…R

…V

ZUB – 2B 2C 10Z L 2P2W 2V

Ordering Table


see page

Enter

code


�O Slot cover For profile slot 1 … 10 …S205

For drive head 1 … 10 …B205

Slot nut For profile slot 1 … 10 …Y205

For drive head 1 … 10 …X205

Shock absorber with retainer 1 … 2 …C 203

Centering sleeve 10, 20, 30, 40, 50, 60, 70, 80, 90 …Z 205

Mounting kit for inductive

proximity sensor, incl. 2 switch lugs

1 L207

Inductive NO contact, cable 1 … 5 …O

sensors NC contact, cable 1 … 5 …P77 210

NO contact, plug 1 … 5 …W77, 210

NC contact, plug 1 … 5 …R

Plug socket with cable 1 … 10 3 …V 210

3 For use with proximity sensors W and R.

Note:

The DGEA boom axis offers the same

mounting options (on the cover of

the profile and drive head) as

DGE-...-ZR-KF and DGE-...-SP-KF

electromechanical actuators.

However there is no 1:1

conformity with regard to size.

Example:

Profile dimension DGEA-18

corresponds to DGE-25.

2

2.5


B a l l S c re w D r i v e n L i n e a r A c t u a t o rs

DGE linear actuators

encapsulate their mechanical

drives within the body of

the actuator. This protects


prevents premature failure.



mounting kits

Multi-axis systems for sizes

18 to 63 mm. Cantilever-type

handling gantries, linear

gantries, planar surface

gantries and X/Y axis tables

can easily be made.

3

3.0

� For applications requiring positioning repeatability of 0.02 mm

� Speeds of up to 1.2 m/s are possible

� Axial loads up to 1,600 N are allowable

1 Ball screw

2 Drive shaft / trunnion

3 Coupling housing

4 Aluminum profile

5 Drive

6 Slide

7 Sensors can be integrated

1

6

4

3

5

2

7


Ball Screw Driven Linear ActuatorsProduct Overview

Technology Section 3

Actuators Without Guide DGE-SP Section 3.1�Page 83

These actuators are ideal for moving light loads

(up to 163 kg). They can also be combined with external

linear guides, to move heavy loads, or to withstand

high moment loads.

� Sizes: 18, 25, 40, 63


�Max Speed: 1.2 m/s


Actuators With Recirculating Ball Bearing Guide DGE-SP-KF Section 3.2�Page 95

These actuators are used to carry a maximum load or

moment in a compact space. Loads up to 1,433 kg are

possible, as are moments up to 1,820 Nm in pitch and yaw

and up to 580 Nm in the roll direction.

� Sizes: 18, 25, 40, 63


�Max Speed: 1.2 m/s



Dust Proof Version

Guide and slide are fitted with a cover to protect against

the ingress of particles from above and the side.

DGE-SP-KF-GA

� Sizes: 25, 40


�Max Speed: 1 m/s


Actuators With Heavy-duty Guide (Dual Ball Bearing Guide) DGE-SP-HD Section 3.3�Page 115

Used in applications where you need the lowest profile

possible to withstand high moment loads. Pitch and yaw

moment loads up to 560 Nm are possible, as are roll

moment loads up to 375 Nm.

� Sizes: 18, 25, 40


�Max Speed: 1 m/s



3

3.0


D G E - SP B a l l S c re w D r i v e n L i n e a r A c t u a t o rs

Stroke lengths from

100 to 2,000 mm

Actuator without integral

guide, for use with external

linear guide

Precision with flexibility



mounting kits




3

3.1

84


Technical DataDGE-SP Ball Screw Driven Linear Actuators

Sizes: 18, 25, 40, 63

Stroke length: 100 … 2,000 mm


Size 18 25 40 63

Design Electromechanical actuator with ball screw drive

Guide –


Working stroke 1) [mm] 100 … 500 100 … 1,000 200 … 1,500 300 … 2,000

Max. applied load 2) [kg] 6 25 50 150

Max. axial force Fx [N] 140 250 600 1,600


Max. no-load running torque3) [Nm] 0.05 0.15 0.5 1.4

Max. speed [m/s] 0.2 4) 0.5 4) 1 4) 1.2 4)

Repeatability [mm] ±0.02


2) This figure is at maximum speed and acceleration.


4) The maximum speed is dependent on the stroke length (see graphs on page 87).


Size 18 25 40 63

Ambient temperature [°C] 0 … +40


Weights [kg]

Size 18 25 40 63



1) Including coupling housing


Size 18 25 40 63

JO [kg cm2] 0.007 0.029 0.364 3.15

JH per meter stroke [kg cm2/m] 0.031 0.121 1 6.67

JL per kg applied load [kg cm2/kg] 0.005 0.025 0.101 0.228


3

3.1


Technical DataDGE-SP Ball Screw Driven Linear Actuators

Ball Screw

Size 18 25 40 63

Diameter [mm] 8 12 20 32

Lead [mm/rev.] 4 10 20 30

Materials

Sectional View

1 2 3 54

Actuator


2 Ball Screw Rolled steel

3 Drive Anodized aluminum



Stroke Reserve



available on both sides of

the actuator in addition to

the stroke.


1 Working stroke

Example:

Type DGE-25-500-SP

Size 18 25 40 63

yp

k kL12 per end position [mm] 6.5 10 20 30



= 20 mm

Total stroke = 500 mm +20 mm

= 520 mm

3

3.1


Technical Data – Load ValuesDGE-SP Ball Screw Driven Linear Actuators



refer to the center line of the internal

diameter of the profile. They must

not be exceeded in the dynamic

range.






maximum loads:

FzFzmax.

+My

Mymax.

+Mz

Mzmax.

≤ 1

MxMxmax.

≤ 1


Size 18 25 40 63

Fymax. [N] – – – –

Fzmax. [N] 1.8 2 15 106

Mxmax. [Nm] 0.5 1 4 8

Mymax. [Nm] 0.8 1.5 4 18

Mzmax. [Nm] 0.8 1.5 4 18


Lx

Ly

Size 18 25 40 63

Lx [mm4] 72.3 x 103 240 x 103 748 x 103 6031 x 103

Ly [mm4] 69.8 x 103 224 x 103 673 x 103 5688 x 103

– Design tool

– PtTool



3

3.1


87


Technical Data – Maximum Speed and Ball Screw LifeDGE-SP Ball Screw Driven Linear Actuators

Maximum Permissible Speed “v” or Drive rpm “n” as a Function of Stroke “l”

DGE-18 DGE-25

l [mm]

v[m/s]

n[ rpm]

l [mm]

v[m/s]

n[rpm]

DGE-40 DGE-63

l [mm]

v[m/s]

n[ rpm]

l [mm]

v[m/s]

n[rpm]

Ball Screw Life vs. Axial Force “Fx”

This graph is based on theoretical

values. Actual values are application

dependent, and changes in direction,

speed, acceleration, deceleration,

external forces, and environmental

conditions (dirt, temperature, etc.)

will produce different results.

DGE-18

DGE-25

DGE-40

DGE-63

Force[N]

Travel Life [km]

1000

100

1

10

1 x 105 1 x 1081 x 1071 x 1061 x 104 1 x 109 1 x 1010 1 x 1011 1 x 1012

1680

3

3.1


Technical Data – Maximum Support SpanDGE-SP Ball Screw Driven Linear Actuators



supported with central supports in

order to restrict deflection with long

stroke lengths. The following

diagrams serve to determine the

maximum permissible support span l

as a function of force F acting upon

the actuator.

1 Force on the surface of the drive

FzFz Fz

2 Force on the front of the drive

Fy Fy Fy

Maximum Permissible Support Span “l” (without central support) as a Function of Force “F“

DGE-18 DGE-25

l [mm]

F[N]

l [mm]

F[N]

DGE-40 DGE-63

l [mm]

F[N]

l [mm]

F[N]

1

2

3

3.1


Technical Data – DimensionsDGE-SP Ball Screw Driven Linear Actuators

Dimensions

Size 18

stroke length

1 Coupling housing


foot mounting HP

4 Coupling

8 Drive in end position of

the working stroke


for details


Profile

Size 18

2 Sensor slot for

proximity sensor

3

3.1


Technical Data – DimensionsDGE-SP Ball Screw Driven Linear Actuators

Dimensions

Size 25 … 63

stroke length

1 Coupling housing


foot mounting HP

4 Coupling

8 Drive in end position of the

working stroke.


for details


Profile


2 Sensor slot for

proximity sensor


Size B1 B3 B4 B5 B6 B11 B12 B13 B14 D1 D2 D3 D4 D5 D6 D7 D8 D9 H1 H2 H3

∅ ∅ ∅ ∅ ∅ ∅

[mm] +0.2 h6 +0.2 g7 g7

25 45 19 39.1 18 32.5 18.5 11 38 4 6 3.3 5.2 M5 32 M4 M4 32 44 63 57 52.8

40 64 21 53 28 49 22.5 12 38 5 12 4.4 6.5 M5 48 M5 M4 32 44 86 78 71.8

63 106 24 89 44 83 47.5 25 56 7 20 6.4 8.5 M8 72 M8 M6 48 64 131 122 115

Size H4 H5 H9 J2 L1 L2 L3 L6 L7 L8 L9 L11 L12 L13 L14 L15 L161) T1 T2 T3

[mm] ±0.1 ±0.1 ±0.1

25 19.6 26.5 19 4 213 101.5 25 109 30 – 50 6 10 43 2.5 14 3 13 2 7.5

40 26.5 37 19 5 315 153 31 171 70 130 40 7 20 46 3 14.5 3.5 13 3 10.5

63 44.5 61 28 8 410 200 63 234 110 190 70 9 30 83 4 23 –2 21 4 12.5

1) Negative dimension: Protrudes beyond coupling housing

3

3.1


Overview and Ordering DataDGE-SP Ball Screw Driven Linear Actuators

Order Code

Mandatory Data

Note:


sensor is located on the right-hand

side of the actuator DGE-…-SP

O = top

U = underneath

V = front

H = rear

R = right

L = left

Note�

Order Code

Options





Y = Slot nut


M = Central support




Coupling



Flange







3

3.1


Ordering DataDGE-SP Ball Screw Driven Linear Actuators


Module No. Design Size Stroke Drive function Coupling housing

193745

193746

193747

193748

DGE 18

25

40

63

1 … 2,000 SP KG

LG

Ordering

Example

193747 DGE – 40 – 800 – SP – LG –

Ordering Table

Size 18 25 40 63 Code For info,

see page

Enter

code

�M Module No. 193745 193746 193747 193748 –

Design Electromechanical linear actuator DGE DGE

Size 18 25 40 63 -…

Working stroke [mm] 100, 200, 300,

400, 500

100, 200, 300,

400, 500, 600,

700, 800, 900,

1,000

200, 300, 400,

500, 600, 800,

1,000, 1,200,

1,400, 1,500

300, 400, 500,

600, 800,

1,000, 1,200,

1,400, 1,500,

1,800, 2,000

-…

84

– 1 … 1,000 1 … 1,500 1 … 2,000

Drive function Electromechanical drive with ball screw -SP -SP

�O Coupling housing Coupling housing -KG 91p g g

– –Attached,

large design–

-LG

93

3.1


Ordering DataDGE-SP Ball Screw Driven Linear Actuators

Options�O

Accessories Slot cover Slot nut Central support Foot mounting Proximity sensor Plug socket

ZUB …S

…B

…Y …M …F …G

…H

…I

…J

…N

…V

ZUB – 2S2B–

10Y– –

F–

2G–

Ordering Table

Size 18 25 40 63 Conditions Code For info,

see page

Enter

code



Mounting slot – – 1 … 10 …B205

Slot nut for mounting slot 1 … 10 …Y 205



Proximity sensor with cable, 2.5 m 1 … 10 …Gy

with plug 1 … 10 …H

contactless with

cable, 2.5 m

1 … 10 …I

91, 210


,

NC contact with

cable, 2.5 m

1 … 10 …N



3

3.1


DGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide

Stroke lengths from

100 to 2,000 mm


Guides on these DGEs are

up to three times wider than

standard width guides,

providing superior load

and moment capacity

Use when medium to high

loads need to be moved

Dust proof version

DGE-SP-KF-GA



mounting kits




3

3.2

GA: Dust Proof Version

GK: Standard Slide

96


Technical DataDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide

Sizes: 18, 25, 40, 63

Stroke length: 100 … 2,000 mm

GK GA


Size 18 25 40 63

Design Electromechanical actuator with ball screw and recirculating ball bearing guide



Working stroke1) Standard Version - GK [mm] 100 … 500 100 … 1,000 200 … 1,500 300 … 2,000g

Extended Slide - GV [mm] 110 … 410 170 … 870 170 … 1,270 150 … 1,650

Dust Proof Version - GA [mm] – 170 … 970 140 … 1,440 –

Max. applied load2) [kg] 6 25 50 150

Max. axial force Fx [N] 140 250 600 1,600


Max. no-load running torque3) [Nm] 0.05 0.15 0.5 1.4

Max. speed [m/s] 0.2 4) 0.5 4) 1 4) 1.2 4)



2) This figure is at maximum speed and acceleration.


4) The maximum speed is dependent on the stroke length (see graphs on page 102).


Size 18 25 40 63



Weights [kg]

Size 18 25 40 63

Basic weight with 0 mm stroke1) Standard Version - GK 1 2.1 6.4 18.1g

Extended Slide - GV 1.52 3.26 10.04 32.2

Dust Proof Version - GA – 3.1 8.97 –

Additional weight per 100 mm Standard Version - GK 0.3 0.56 1.14 3.31g p

stroke Extended Slide - GV 0.3 0.56 1.14 3.31

Dust Proof Version - GA – 0.65 1.26 –

Additional slide KL/KR 0.25 0.38 1.06 3.1


3

3.2


Technical DataDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide


Size 18 25 40 63

JO GK [kg cm2] 0.008 0.04 0.48 3.88JO

GV [kg cm2] 0.0117 0.0617 0.782 6.77

GA [kg cm2] – 0.0573 0.678 –

JH per meter stroke [kg cm2/m] 0.031 0.121 1 6.67


JW for additional slide [kg cm2] 0.001 0.0096 0.107 0.707


Ball Screw

Size 18 25 40 63


Lead [mm/rev.] 4 10 20 30

Materials

Sectional View

1 2 3 54

Actuator


2 Ball Screw Rolled steel




3

3.2


Technical Data – Load ValuesDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide

Characteristic Load Values for Actuators with Standard Slide GK or Dust Proof Version GA




dynamic range.






maximum loads:

Fy

Fymax.

+Fz

Fzmax.

+Mx

Mxmax.

+My

Mymax.

+Mz

Mzmax.

≤ 1

Permissible Forces and Torques GK/GA

Size 18 25 40 63

Fymax. [N] 930 3,080 7,300 14,050

Fzmax. [N] 930 3,080 7,300 14,050

Mxmax. [Nm] 7 45 170 580

Mymax. [Nm] 23 85 330 910

Mzmax. [Nm] 23 85 330 910


Lx

Ly

Size 18 25 40 63

Lx [mm4] 172.3 x 103 551 x 103 1908 x 103 13677 x 103

Ly [mm4] 73.7 x 103 250 x 103 875 x 103 6987 x 103

– Design tool

– PtTool



3

3.2



Technical Data – Load ValuesDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide

Characteristic Load Values for Actuator with Extended Slide GV




dynamic range.






maximum loads:

Fy

Fymax.

+Fz

Fzmax.

+Mx

Mxmax.

+My

Mymax.

+Mz

Mzmax.

≤ 1


Size 18 25 40 63

Fymax. [N] 930 3,080 7,300 14,050

Fzmax. [N] 930 3,080 7,300 14,050

Mxmax. [Nm] 7 45 170 580

Mymax. [Nm] 45 170 660 1,820

Mzmax. [Nm] 45 170 660 1,820


Lx

Ly

Size 18 25 40 63

Lx [mm4] 172.3 x 103 551 x 103 1908 x 103 13677 x 103

Ly [mm4] 73.7 x 103 250 x 103 875 x 103 6987 x 103

3

3.2


Technical Data – Bearing Guide Life vs. Applied LoadDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide


Note: These graphs are based on

theoretical values, assuming that

the load is centered directly above

the carriage. Actual values are




environmental conditions (dirt,

temperature, etc.) will produce

different results.

DGE-18 DGE-25

Load

[N]

Travel Life [km]

900

500

700

600

800

400

200

300

1 x 103 1 x 104 1 x 1071 x 105

100

01 x 106

Load

[N]

Travel Life [km]

3000

1000

2000

1500

2500

01 x 105 1 x 1071 x 1061 x 103 1 x 1041 x 102

500

DGE-40 DGE-63

Load

[N]

Travel Life [km]

7000

3000

5000

4000

6000

2000

1000

01 x 105 1 x 1071 x 1061 x 102 1 x 1041 x 103

Load

[N]

Travel Life [km]

14000

0

8000

10000

12000

1 x 105 1 x 1071 x 106

6000

2000

4000

1 x 102 1 x 1041 x 103

3

3.2


Technical Data – Stroke LengthDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide

Stroke Reserve





stroke.

L17 Slide length


1 Working stroke

Example:

Type DGE-25-500-SP

Size 18 25 40 63

yp

Working stroke = 500 mm

k ( )L12 per end position [mm] 6.5 10 20 30

Stroke reserve = (2x 10 mm)Stroke reserve = (2x 10 mm)

= 20 mm


= 520 mm

Working Stroke Reduction with Standard Slide GK or Extended Slide GV and Additional Slide KL/KR

L17 = Slide/additional

slide length

L18 = Distance between

both slides

4 Additional slide

For a ball screw actuator with

additional slide, the working stroke

is reduced by the length of the

additional slide and the distance

between both slides.

Example:

Type DGE-25-500-SP-…-KF-GK-KL

Working stroke without


L18 = 20 mm

L17 = 105 mm

Working stroke with


(500 mm – 20 mm – 105 mm)

Working Stroke reduction with Standard Slide GK with Optional Emergency Buffer

2 Working stroke reduction

3 Emergency buffer

4 Shock absorber retainer

L12 Stroke reserve

For a ball screw actuator with

optional emergency buffer, the

working stroke is reduced, as the

stroke reserve is smaller than

the overall dimensions of the

emergency buffer and shock

absorber retainer. The working

stroke reduction varies depending

on the size of the actuator.

Size 18 25 40 63

Working stroke reduction [mm] 10 30 60 100

3

3.2

102


Technical Data – Maximum Speed and Ball Screw LifeDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide

Maximum Permissible Speed “v” or Drive rpm “n” as a Function of Stroke “l”

DGE-18 DGE-25

l [mm]

v[m/s]

n[rpm]

l [mm]

v[m/s]

n[rpm]

DGE-40 DGE-63

l [mm]

v[m/s]

n[rpm]

l [mm]

v[m/s]

n[rpm]

Ball Screw Life vs. Axial Force “Fx”

This graph is based on theoretical

values. Actual values are application

dependent, and changes in direction,

speed, acceleration, deceleration,

external forces, and environmental



DGE-18

DGE-25

DGE-40

DGE-63

Force[N]

Travel Life [km]

1000

100

1

10

1 x 105 1 x 1081 x 1071 x 1061 x 104 1 x 109 1 x 1010 1 x 1011 1 x 1012

1680

3

3.2


Technical Data – Maximum Support SpanDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide




in order to restrict deflection




support span l as a function of the

force acting upon the actuator F.


FzFz Fz


Fy Fy Fy


DGE-18 DGE-25

l [mm]

F[N]

l [mm]

F[N]

DGE-40 DGE-63

l [mm]

F[N]

l [mm]

F[N]

1

2

3

3.2


Technical Data – DimensionsDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide

Dimensions

Standard Slide GK

Size 18

stroke length5 Hole for centering pin ZBS-5

Basic dimensions

� See page 89

Additional Slide KL/KR

Size 18


6 Additional slide

DGE-18-…-KL/KR

Extended Slide GV

Size 18

stroke length 2 Shock absorber retainer KYP


5 Hole for centering pin ZBS-5

Profile

Size 18

2 Sensor slot for

proximity sensor

3

3.2



Dimensions

Standard Slide GK

Size 25 … 63

stroke length 5 Hole for centering sleeve ZBH-9



Basic dimensions

� See page 90

Size 40/63



Size 25 … 63

4 Additional slide

DGE-…-…-KL/KR



Size B7 B8 B9 B10 B15 D10 D11 H7 H10

[mm] ±0.2 ∅ G7

25 48 67 32 – 23.5 M5 14 68.5 18.5

40 78.5 96.5 55 20 42 M5 25 90.5 20

63 121 142 90 40 71 M8 25 144.5 30

Size H11 L1 L2 L17 L181) L19 L20 T4 T8

[mm] ±0.1 ±0.1 max.

25 8.2 213 101.5 105 20 88 – 12.5 8.5

40 7 315 153 167 20 150 58 12.5 8.5

63 12.5 410 200 230 27 200 72 20.5 10.5

1) Recommended minimum distance for access to lubrication nipple.

3

3.2



Dimensions

Standard Slide GK – Profile



sensor


3

3.2



Dimensions

Extended Slide GV

Size 25 … 63

stroke length





7 Hole for central mounting SLZZ Basic dimensions

� See page 90

Size 25



Size 40/63



Size B7 B8 B9 B10 B15 D10 D11 H7 H10 H11

[mm] ±0.2 ∅ G7

25 48 67 32 – 23.5 M5 14 68.5 18.5 8.2

40 78.5 96.5 55 20 42 M5 25 90.5 20 7

63 121 142 90 40 71 M8 25 144.5 30 12.5

Size L1 L2 L15 L16 L17 L19 L20 L21 T4 T8

[mm] ±0.2 ±0.1 ±0.1 ±0.1 max.

25 343 171.5 25 19 205 88 – – 12.5 8.5

40 545 271.5 40 32 337 150 58 40 12.5 8.5

63 760 380 60 44 480 200 72 120 20.5 10.5

3

3.2



Dimensions

Dust Proof Version GA

Size 25

stroke length

3

3.2



Dimensions


Size 40

stroke length

3

3.2


Overview and Ordering DataDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide

Order Code

Mandatory Data

Standard Slide GK

Note: See below

Extended Slide GV

Note: See below

KF = Recirculating ball bearing guide

KL = Additional slide at left

KR = Additional slide at right

SV = Slide at front

SH = Slide at rear

Note:

The insertion point for the

proximity sensor is located on

the right-hand side of the actuator

DGE-...-SP-KF

U = underneath

O = top

R = right

L = left

V = front

H = rear


3

3.2


Overview and Ordering DataDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide

Order Code

Options

Z = Centering pins/sleeves, for centering loads and attachments on the slide

B/S = Slot cover, for protection against the ingress of dirt

Y = Slot Nut, for mounting attachments

M = Central support, for mounting the actuator



KSE = Coupling



MTR-FL = Flange



G/H/I/J/N = Proximity sensors, For use as a signal or safety check


A = Emergency buffer with retainer, for avoiding damage

at the end stop in the event of malfunction

C/E = Shock absorber kit, for avoiding damage


L = Switching lug, for sensing the slide position

T = Sensor bracket, adapter for mounting the

inductive proximity sensors on the actuator

O/P/W/R = Inductive proximity sensor

For use as a signal generator and for safety monitoring

X = Slot nut for slide, for mounting loads and attachments on the slide



3

3.2


Ordering DataDGE-SP-KF Ball Screw Driven Linear Actuators with Recirculating Ball Bearing Guide


Module No. Design Size Stroke Drive function Coupling

housing

Guide Slide

193745

193746

193747

193748

DGE 18

25

40

63

1 … 1,650 SP KG

LG

KF GK

GV

GA

Ordering

Example

193745 DGE – 18 – 400 – SP – KG – KF – GV

Ordering Table


see page

Enter

code

�M Module No. 193745 193746 193747 193748 –

Design Electromechanical linear actuator DGE 96 DGE

Size 18 25 40 63 -… 96

Working

stroke [mm]

Standard slide GK 100, 200, 300,

400, 500

100, 200, 300,

400, 500, 600,

700, 800, 900,

1,000

200, 300, 400,

500, 600, 800,

1,000, 1,200,

1,400, 1,500

300, 400, 500,

600, 800,

1,000, 1,200,

1,400, 1,500,

1,800, 2,000

-…

96

– 1 … 1000 1 … 1500 1 … 2000

Extended slide GV 110, 210, 310,

410

170, 270, 370,

470, 570, 670,

770, 870

170, 270, 370,

570, 770, 970,

1,170, 1,270

150, 250, 450,

650, 850,

1,050, 1,150,

1,450, 1,650

-…

96

– 1 … 870 1 … 1,270 1 … 1,650

Dust proof version GA

–

170, 270, 370,

470, 570, 670,

770, 870, 970

140, 240, 340,

440, 540, 740,

940, 1,140,

1,340, 1,440

–

-…

96

– 1 … 970 1 … 1,440 –

Drive function Electromechanical drive with ball screw -SP 97 -SP

�O Coupling housing Coupling housing -KGp g g

– –Attached, large

design–

-LG 111

Guide Recirculating ball bearing guide 1 -KF 96 -KF

Slide Standard Standard 2 -GK

Extended Extended 2 -GV 104

� Dust proof – Dust proof version – 2 -GA

1 Only with slide GK, GV, GA.

2 Only with slide attachment position SV, SH.

3

3.2



Options�O �

Slide attachment position Additional slide

SV

SH

KL

KR

– SV – –

Ordering Table

Size 18 25 40 63 Conditions Code For info ,

see page

Enter

code

� Slide attachment position Slide at front -SV109

�O

p

Slide at rear -SH109

Additional left Standard slide at left 3 -KL

slide (effective stroke reduction) (85 mm) (105 mm) (167 mm) (230 mm)109

right Standard slide at right 3 -KR109

(effective stroke reduction) (85 mm) (105 mm) (167 mm) (230 mm)

3 Not available with slide GA. 3

3.2



Options�O

Acc. Slot

cover

Slot

nut

Central

support

Foot

mounting

Emergency

buffer and

retainer

Shock

absorber

Centering

pins/

sleeves

Proximity

sensor

Plug

socket

Sensor

bracket

Switching

lug

Inductive

sensor

ZUB …S

…B

…Y

…X

…M …F …A …C

…E

…Z …G

…H

…I

…J

…N

…V …T L …O

…P

…W

…R

ZUB – 2S–

10Y– –

F– – – –

2G– – – –

Ordering Table


see page

Enter

code




Slot nut for mounting slot 1 … 10 …Y205

for slide – 1 … 10 …X205



Emergency buffer 1 … 2 4 …Ag y

and retainer for

KF

(effective stroke reduc-

tion with emergency

buffer at both ends)

(10 mm) (30 mm) (60 mm) (100 mm)204

Shock absorber and retainer for KF-

GK, KF-GV

1 … 2 5 …C

203

for KF-GA – 1 … 2 – 6 …E

Centring pins/sleeves (pack of 10) 10, 20, 30, 40, 50, 60, 70, 80, 90 …Z 205



profile slot) contactless with

cable, 2.5 m

1 … 10 …I

110, 210


110, 210

NC contact with

cable, 2.5 m

1 … 10 …N


Sensor bracket for inductive sensors 1 … 5 5 …T 208

Switching lug 1 5 L 208

Inductive sensor NO contact, cable 1 … 5 5 …O

NC contact, cable 1 … 5 5 …P110 210

NO contact, plug 1 … 5 5 …W110, 210

NC contact, plug 1 … 5 5 …R

4 Only with slide GK.

5 Not available with slide GA.

6 Only with slide GA.

7 For use with proximity sensors H, J, W and R.

3

3.2


D GE-SP -HD B all Screw D ri ven L i near Act u ators wi t h Heavy-du t y Gu i de

Stroke lengths from

100 to 1,500 mm

High guide precision

and sturdy construction

for moving heavy loads



mounting kits




3

3.3


Technical Data

DGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide

Sizes: 18, 25, 40



Size 18-HD18 25-HD25 25-HD40 40-HD40

Design Electromechanical actuator with heavy-duty guide



Working stroke [mm] 100 … 400 100 … 900 100 … 900 200 … 1,500

Max. applied load [kg] 6 25 25 50

Max. axial force Fx [N] 140 250 250 600


No-load running torque1) [Nm] 0.05 0.2 0.2 0.6

Max. speed [m/s] 0.2 0.5 0.5 1




Size 18-HD18 25-HD25 25-HD40 40-HD40



Weights [kg]

Size 18-HD18 25-HD25 25-HD40 40-HD40





Size 18-HD18 25-HD25 25-HD40 40-HD40

JO [kg cm2] 0.013 0.086 0.375 0.698

JH per meter stroke [kg cm2/m] 0.031 0.121 0.121 1



3

3.3


Technical DataDGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide

Ball Screw

Size 18-HD18 25-HD25 25-HD40 40-HD40


Lead [mm/rev.] 4 10 10 20

Materials

Sectional View

1 3 42

Actuator


2 Guide Rolled steel



3

3.3


Technical Data – Load ValuesDGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide



refer to the center of the heavy-duty

guide. They must not be exceeded

in the dynamic range.



and torques simultaneously,



maximum loads:

Fy

Fymax.

+Fz

Fzmax.

+Mx

Mxmax.

+My

Mymax.

+Mz

Mzmax.

≤ 1


Size 18-HD18 25-HD25 25-HD40 40-HD40

Fymax. [N] 1,820 5,400 5,400 5,400

Fzmax. [N] 1,820 5,600 5,600 5,600

Mxmax. [Nm] 70 260 375 375

Mymax. [Nm] 115 415 560 560

Mzmax. [Nm] 112 400 540 540

– Design tool

– PtTool



3

3.3



Technical Data – Maximum Support SpanDGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide


The drive may need to be supported

in order to restrict deflection with

long stroke lengths. The following

diagrams serve to determine the

maximum permissible support span l

as a function of the force acting upon

the actuator F.

Force on the surface of the slide

Maximum Permissible Support Span “l” (without central support) as a Function of the Force “F”

Deflection around the X-axis Deflection around the Y-axis

l [mm]

F[kN]

F[kN]

l [mm]

3

3.3


Technical Data – DimensionsDGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide

Dimensions

stroke length

1 Mounting slot for slot nut NSTH


5 Slot nut NSTH

6 Thread for shock absorber

7 Thread for threaded pin

8 Rubber buffer

9 Dimension for motor connection

on one side

Profile



Size B1 B2 B3 B4 D1 D2 D3 D4 D5 H1 H2 H3 H4

∅

[mm] ±0.2 G7

18-HD18 80±0.3 85 116 40 M5 M12x1 25 M6 M5 70 12.8 19.5±0.1 14

25-HD-25 100±0.3 114 144 48 M8 M16x1 25 M8 G� 93.5 18.5 25±0.2 21

25-HD40 140±0.35 156 185 54 M8 M22x1.5 25 M8 G� 124.5 21 48±0.2 35

40-HD40 140±0.35 156 185 54 M8 M22x1.5 25 M8 G� 124.5 21 48±0.2 35

Size H5 H6 H7 H8 H9 H10 H11 L1 L2 L4 L5 L8 T1 X

[mm]

18-HD18 42.3 5.9 8.7 20x45° 68 0.8 30.3 240 120 15 25 160 3.5 49

25-HD25 52.8 9 9.8 30x45° 90 2 37 310 155 15 35 210 3.5 3

25-HD40 82.8 5.5 15.5 35x45° 120 2 63 354 177 15 32 260 4 –

40-HD40 82.8 5.5 15.5 35x45° 120 2 52.5 354 177 15 32 260 4 –7

3

3.3


Overview and Ordering DataDGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide

Order Code

Mandatory Data and Options

Heavy-duty Guide HD Note:


sensor is located on the right-hand

side of the heavy-duty guide

U = underneath

O = top

R = right

L = left

V = front

H = rear





U= Slot nut, for HD underneath, for mounting attachments


KSE = Coupling



MTR-FL = Flange






X = Slot nut for slide

For mounting loads and attachments on the slide

Q = Centering disk, for centering loads and attachments on the slide

D = Shock absorber kits


F = Foot mounting, for mounting the actuator

Y= Slot nut, for mounting slot, for mounting attachments

3

3.3


Ordering DataDGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide


Module No. Design Size Stroke Drive function Coupling

housing

Guide Slide

193745

193746

193747

DGE 18

25

40

1 … 1,500 SP KG

LG

HD18

HD25

HD40

GK

Ordering

Example

193747 DGE – 40 – 800 – SP – KG – HD40 – GK

Ordering Table

Size 18 25 40 Code For info,

see page

Enter

code

�M Module No. 193745 193746 193747 –

Design Electromechanical linear actuator DGE116

DGE

Size 18 25 40 -…116

Working stroke [mm] 100, 200, 300, 400 100, 200, 300, 400, 500,

600, 700, 800, 900

200, 300, 400, 500, 600,

800, 1,000, 1,200,

1,400, 1,500

-…

116

– 1 … 900 1 … 1500

Drive function Electromechanical drive with ball screw -SP 116 -SP

�O Coupling housing Coupling housing -KG206

p g g

– – Attached, large design -LG206

Guide Heavy-duty guide HD18 – – -HD18 121 -HD…

– Heavy-duty guide HD25 – -HD25

– Heavy-duty guide HD40 Heavy-duty guide HD40 -HD40

� Slide Standard -GK 117 -GK

3

3.3


Ordering DataDGE-SP-HD Ball Screw Driven Linear Actuators with Heavy-duty Guide

Options�O

Accessories Slot cover Slot nut Central

support

Foot

mounting

Shock

absorber

Central

mounting

Proximity

sensor

Plug socket

ZUB …S

…B

…Y

…X

…U

…M …F …D …Q …G

…H

…I

…J

…N

…V

ZUB – 2SB–

10Y2X–

M–

F– –

Q–

2J–

2V

Ordering Table


see page

Enter

code



Mounting slot 1 … 10 …B205

Slot nut for mounting slot 1 … 10 …Y

for slide 1 … 10 …X 205

for HD underneath 1 … 10 …U



Shock absorber Kit for HD 1 … 2 …D 204

Central mounting 1 … 10 …Q 205



profile slot) contactless with

cable, 2.5 m

1 … 10 …I

121, 210


,

NC contact with

cable, 2.5 m

1 … 10 …N



3

3.3


3

3.3


Mu l t i -axi s System Co mp onent s

Compact, functional and

flexible multi-axis system

connectors

Passive guide axes for greater

torsional resistance, reduced

vibrations with dynamic

loads, and to increase load

and moment capacity

Customized motor

mounting kits

Motor flanges

Bellows couplings, internal

gear couplings, connecting

shafts

4

4.0


Product Range Overview and ContentsMulti-axis System Components

Version Brief description � Page Version Brief description � Page

Axis connecting kit HMVG-DL Adjusting kit HMVJ-DL/DA

Basic component for

mounting an axis to a

base, or for mounting a

lateral axis for (X-Y) gantry

applications.

130

Component for adjusting

axes in combination with


132

Reinforcing kit HMVV-DL Cross connecting kit HMVK-DL

Component for reinforcing


134

Component for combining

twin axes via the slide, as

well as on the profile.

136

Twin axis connecting kit HMVT-DL Twin axis support kit HMVS-DL

Component for parallel

attachment and

adjustment of twin

DGP.../DGE... axes 138

Component for

construction of a

twin axis gantry

140

4

4.0


Product Range Overview and ContentsMulti-axis System Components

Version Brief description � Page Version Brief description � Page

Twin axis cantilever kit HMVD-DL Cantilever mounting kit HMVC-DL

Component for lateral at-

tachment of a DGP.../

DGE.../DGEA... axis to

the slides of a twin axis

system

142

Component for mounting

a vertically arranged axis

(DGEA-/DGP.../DGE...) on a

horizontally arranged axis

(DGEA-/DGP.../DGE...) in

cantilever operation

144, 146

Actuator adapter kit HMVA-DL Passive guide axis FDG

Component for interfacing

with HMT components

148

Driveless linear guide unit

that is installed parallel to

a drive axis (DGP.../DGE...

axis). 151

Passive guide axis FDG-RF Couplings and Connectors for Electrical Positioning Systems, KSE / KSK

Driveless linear guide unit

that is installed parallel to

a drive axis (DGE-RF axis).

171

Components for

connecting motors and

electrical linear actuators.

185

4

4.0


HMV...-D L /DA Mul ti -axi s System Connecti ng Comp onents

Compact

Functional

Flexible

4

4.1


HMVG Multi-axis System Connecting ComponentsTechnical Data

Axis Connecting Kit

HMVG

This axis connecting kit is the basic

component for axis mounting.

It is suitable for mounting an

axis to a base (base mounting),

or for mounting an axis for gantry

applications.

Mounting Example

Basic mounting (mounting an axis to a base) Gantry application

Basic axis

Gantry axis

Adjusting kit HMVJ

(not included in scope of

delivery)

Basic axis

Selection Matrix

The following axis mountings and axis

combinations have been tested and

approved using this kit:

Basic mounting Gantry application

X X

1 1

Y

X

1 Only in conjunction with adjusting kit� See page 132

4

4.1


HMVG Multi-axis System Connecting ComponentsTechnical Data

Dimensions

HMVG-DL18/25

HMVG-DL18/25-DL18/25

HMVG-DL25-DL40

HMVG-DL32/40

HMVG-DL50/63

Type L1 L2

±0.2

L3

±0.1

L4

H13

L5 L6 L7 L8 L9 H1 H2 H3

HMVG-DL32/40 131 111 12.5 5.5 80 20 10 61 109 111 103 16

HMVG-DL50/63 230 206 26 9 184 60 15 94 194 159 147.5 23

Type H4 H5 B1 B2 B3 B4 B5 B6 B7 B8 B9 D1

∅

H8

HMVG-DL32/40 76 10 106 9 20 16 78 22 24 40 15 8

HMVG-DL50/63 106 11.5 140 9 20 23 108.5 31 36.5 60 22 8

Ordering Data

Basic axis Gantry axis Material Temperature range Weight Part No. Type

[°C] [g]

For Basic Mounting

DL-18 – Wrought aluminum –10 ... +60 500 196772 HMVG-DL18/25

DL-25 –

g

alloy

5 9 /

DL-32 –

y

Free of copper and 970 196775 HMVG-DL32/40

DL-40 –

pp

Teflon

97 9 /

DL-50 – 3,470 196776 HMVG-DL50/63

DL-63 –

3, 7 9 /

For Gantry Application

DL-18 DL-18 Wrought aluminum –10 ... +60 500 196773 HMVG-DL18/25-DL18/25

DL-25 DL-25

g

alloy

5 9 / /

DL-25 DL-40

y

Free of copper and 196774 HMVG-DL25-DL40

DL-40 DL-40

pp

Teflon 970 196775 HMVG-DL32/40

DL-63 DL-63 3,470 196776 HMVG-DL50/63

4

4.1


HMVJ Multi-axis System Connecting ComponentsTechnical Data

Adjusting Kit

HMVJ

This adjusting kit is used to adjust the

basic axes in combination with the

axis connecting kit HMVG. The axes

can thus be aligned such that they are

parallel to the base, as well as to one

another.

Mounting Example

Axis connecting kit HMVG

(not included, order separately)

Basic axis

Selection Matrix

The following combinations have been

tested and approved using this kit: Y

X

4

4.1


HMVJ Multi-axis System Connecting ComponentsTechnical Data

Dimensions

HMVJ-DL18/25 HMVJ-DL32/40

HMVJ-DL63

Ordering Data

Basic axis Material Temperature range Weight Part No. Type

[°C] [g]

DL-18 Wrought aluminum alloy –10 ... +60 150 196791 HMVJ-DL18/25

DL-25

g y

Free of copper and Teflon

5 9 9 J /

DL-32

pp

300 196792 HMVJ-DL32/40

DL-40

3 9 9 J /

DL-63 880 196793 HMVJ-DL63

4

4.1


HMVV Multi-axis System Connecting ComponentsTechnical Data

Reinforcing Kit

HMVV

This kit is used to reinforce the axis

connecting kit HMVG.

The load capacity of the entire system

is increased significantly as a result.

Mounting Example

Axis connecting kit HMVG

(not included in scope of delivery)

Selection Matrix

The following reinforcements

have been tested and approved

using this reinforcing kit and the

axis connecting kit:

Y

X*

* X basic mounting only

4

4.1


HMVV Multi-axis System Connecting ComponentsTechnical Data

Dimensions

Type B1 B2 B3 B4 H1 H2

±0.5

H3 H4

±0.5

L1 L2 L3 L4 L5

±0.5

W

HMVV-DL18/25 66.5 20 7.5 57.5 83.5 74.5 20 2.5 100 12.5 84 5.5 40 33.35°

HMVV-DL32/40 87.5 20 7.5 78 112.5 103 20 2.5 131 12.5 115 5.5 40 35.54°

HMVV-DL50/63 124.5 30 7.5 108.5 163.5 147.5 30 5 230 12.5 214 5.5 40 34.6°

Ordering Data

Axis connecting kit Material Temperature range Weight Part No. Type

[°C] [g]

HMVG-DL18/25 Steel –10 ... +60 180 196590 HMVV-DL18/25

HMVG-DL32/40 Free of copper and Teflon 340 196591 HMVV-DL32/40

HMVG-DL50/63

pp

1,840 196592 HMVV-DL50/63

4

4.1


HMVK Multi-axis System Connecting ComponentsTechnical Data

Cross Connecting Kit

HMVK-DL

� X/Y Axis Table

Slide of lower axis with profile of

upper axis

� Cantilever Axis

Slide of lower axis with slide of

upper axis

The cross connecting kit is used to set

another:

Mounting Example

Slide/Slide Mounting

(Cantilever Axis)

Slide/Profile Mounting

(X/Y Axis Table)

Selection Matrix

The following slide/slide and slide/

profile connections have been tested

and approved using this kit:X

Y

4

4.1


HMVK Multi-axis System Connecting ComponentsTechnical Data

Dimensions

HMVK-DL18-.../HMVK-DL25-... HMVK-DL63-...

HMVK-DL32/40-...

Ordering Data

Mounting Material Temperature range Weight Part No. Type

[°C] [g]

Slide Slide

DL-25 DL-18 Wrought aluminum alloy –10 ... +60 230 196779 HMVK-DL25-DL18/25

DL-25 DL-25

g y


3 9 9 /

DL-32 DL-25

pp

600 196781 HMVK-DL32/40-DLA18-32

DL-40 DA-18

9 /

DL-40 DL-25

DL-40 DA-25

DL-40 DL-32

DL-63 DA-25 2,080 196783 HMVK-DL63-DLA25/40

DL-63 DL-40

, 9 /

DL-63 DA-40

Slide Profile

DL-18 DL-18 Wrought aluminum alloy –10 ... +60 230 196780 HMVK-DL18/25-DL-18/25

DL-25 DL-25

g y 3 9 / /

DL-32 DL-25 600 196782 HMVK-DL32/40-DL18-32

DL-40 DL-25

9 /

DL-40 DL-32 600 196781 HMVK-DL-32/40-DLA18-32

DL-40 DL-40

9 /

4

4.1


HMVT Multi-axis System Connecting ComponentsTechnical Data

Twin Axis Connecting Kit

HMVT-DL

The twin axis connecting kit is used to

parallel connect and adjust two

DGP.../DGE... axes.

Mounting Example

Twin axis support kit HMVS-DL


Twin axis cantilever kit

HMVD-DL


Parallel axes

Selection Matrix

The following twin axis gantry

assemblies and axis combinations


using this kit:

Y

X

4

4.1


HMVT Multi-axis System Connecting ComponentsTechnical Data

Dimensions

Type L1 L2 L3 L4 L5 L6 H1 H2 H3 H4 B1

HMVT-DL25 70.5 10 55 48 30 60.5 62 10 15.5 5.5 4.5

HMVT-DL32/40 51.5 37 72 32 51 44.5 72 33 7 7 5.5

Ordering Data

Parallel axes Material Temperature range Weight Part No. Type

[°C] [g]

DL-25 Wrought aluminum alloy –10 ... +60 1,360 196777 HMVT-DL25

DL-32

g y


,3

196778 HMVT-DL32/40

DL-40

pp 9 /

4

4.1


HMVS Multi-axis System Connecting ComponentsTechnical Data

Twin Axis Support Kit

HMVS

This kit is used to set up two parallel

axes in combination with the twin axis

connecting kit. The complete setup

is mounted on the basic axes of the

planar surface gantry.

Mounting Example

Parallel axes

Basic axis

Twin axis connecting kit HMVT-DL


Twin axis cantilever kit

HMVD-DL


Selection Matrix

The following twin axis setups


using this kit:X

Y4

4.1


HMVS Multi-axis System Connecting ComponentsTechnical Data

Dimensions

Type L1 L2 L3 L4

±0.2

L5

±0.2

L6

±0.2

L7 L8

±0.2

L9

±0.2

L10 L11 L12 L13 H1 H2

±0.2

H3

HMVS-DL32/40-DL25-40 415 126.5 37 402 281 85 90 55 47 15 275 170 95 96 60 10

HMVS-DL63-DL40 468 179.5 37 455 334 138 128 90 – 19 272 167 92 96 60 10

Type H4 H5 B1 B2 B3 B4 B5 B6 B7 B8 B9 D1

∅

D2

∅

D3

∅

D4

∅

D5

∅

HMVS-DL32/40-DL25-40 10 5 183 40 45 55 80 151 12.5 24 115 9 5.5 100 70 40

HMVS-DL63-DL40 10 8 246 60 70 75 100 206 26 28 – 9 9 100 70 40

Ordering Data

Basic axis Parallel axis Material Temperature range Weight Part No. Type

[°C] [g]

DL-32 DL-25 Steel –10 ... +60 3,650 196786 HMVS-DL32/40-DL25-40

DL-40 DL-25 Free of copper and

3, 5 9 /

DL-40 DL-32

pp

Teflon

DL-40 DL-40

DL-63 DL-40 6,390 196787 HMVS-DL63-DL40

4

4.1


HMVD Multi-axis System Connecting ComponentsTechnical Data

Twin Axis Cantilever Kit

HMVD

The twin axis cantilever kit is used for

the lateral attachment of a DGP.../

DGE... axis to the slide of the parallel

axes (double axis).

Mounting example

Parallel axes

Twin axis connecting kit HMVT-DL


Axis in cantilever

operation

Selection Matrix

The following axis combinations have

been tested and approved as twin

cantilever axes using this kit:

X

Y

4

4.1


HMVD Multi-axis System Connecting ComponentsTechnical Data

Dimensions

HMVD-DL40-DA40

HMVD-DL25-40-DLA18-40

Ordering Data

Parallel Axis in Material Temperature range Weight Part No. Type

axes cantilever

operation

[°C] [g]

DL-25 DA-18 Wrought aluminum alloy –10 ... +60 2,100 196784 HMVD-DL25-40-DLA18-405

DL-25

g y


, 9

DA-25

pp

DL-32

DL-40

DL-32 DL-253

DL-32

DL-40

DL-40 DA-25

DL-40

DA-40 4,730 196785 HMVD-DL40-DA40

4

4.1


HMVC Multi-axis System Connecting ComponentsTechnical Data

Cantilever Mounting Kit

HMVC

This kit is used to mount vertically

arranged axes on the front side of

horizontally arranged boom axis

DGEA.

For DGE...� See page 146

Mounting Example

DGEA

DGEA or DGP.../

DGE...

DGEA

HMVC-DA...

DGEA or

DGP.../DGE...

Selection Matrix

The following axis mountings and

axis combinations have been tested

and approved using this kit:

In the case of hybrid combinations,

the approved axis mountings and

combinations correspond to the

illustrated mounting positions.

Y

Z

4

4.1



Dimensions

HMVC-DA25-DA18 HMVC-DA40-DA25

Ordering Data

Horizontal axis Vertical axis Material Temperature range Weight Part No. Type

[°C] [g]

DA-25 DA-18 Wrought aluminum alloy –10 ... +60 220 525945 HMVC-DA25-DA18

DA-40 DA-25

g y

470 525948 HMVC-DA40-DLA25/40

DA-40 DL-40

7 9 /

4

4.1



Cantilever Mounting Kit

HMVC

This kit is used to mount vertically

arranged axes on the front side of

horizontally arranged axes

DGP.../DGE...

Mounting Example

DGP.../DGE...

DGEA or DGP.../

DGE...

DGP.../DGE...

HMVC-DL...

DGEA or

DGP.../DGE...

Selection Matrix

The following axis mountings and

axis combinations have been tested

and approved using this kit:

In the case of hybrid combinations,

the approved axis mountings and

combinations correspond to the

illustrated mounting positions.

Y

Z

4

4.1



Dimensions

HMVC-DL25-DLA18/25 HMVC-DL32-DL25

HMVC-DL40-DLA25/40 HMVC-DL63-DLA40

Ordering Data

Horizontal axis Vertical axis Material Temperature range Weight Part No. Type

[°C] [g]

DL-25 DA-18 Wrought aluminum –10 ... +60 410 525944 HMVC-DL25-DLA18-25

DL-25 DL-25

g

alloy

9

DL-32 DL-25

y

620 525946 HMVC-DL32-DL25

DL-40 DA-25 1,170 525947 HMVC-DL40-DLA25-40

DL-40 DL-32

, 7 9

DL-40 DL-40

DL-63 DL-40 2,870 525949 HMVC-DL-63-DLA40

DL-63 DA-40

, 7 9 9

4

4.1


HMVA Multi-axis System Connecting ComponentsTechnical Data

Actuator Adapter Kit

HMVA

The actuator adapter kit serves as an

interface to HMT components. The kit

facilitates the attachment of grippers,

adjusting units, rotary actuators and

small axes from the handling range to

the front of the cantilever axes.

Mounting Example

Selection Matrix

The following combinations have been

tested and approved using this kit: Y

X

1 with rotary actuator DRQD

2 with gripper

1 2 2

4

4.1


HMVA Multi-axis System Connecting ComponentsTechnical Data

Dimensions

Type D1

∅

H7

D2 D3

∅

D4

∅

H1 H2

±0.2

L1 L2 L3

±0.2

T1 T2

HMVA-DL18/25 9 M4 8 4.5 50 32.5 50 36 32.5 2.1 9.1

HMVA-DL32 9 M4 10 5.5 60 40 54 36 40 2.1 10.2

HMVA-DLA40 9 M4 10 5.5 60 49 74 60 49 2.1 10.2

Ordering Data

Axis in Material Temperature range Weight Part No. Type

cantilever

operation

[°C] [g]

DA-18 Wrought aluminum alloy –10 ... +60 75 196788 HMVA-DLA18/25

DL-25

g y


75 9 /

DA-25

pp

DL-32 130 196789 HMVA-DL32

DL-40 180 196790 HMVA-DLA40

DA-40

9 9

4

4.1


Ordering DataMulti-axis System Components

HMV G — DL 25 — DL 40

Series

HMV Basic version

Key features

G Basic component

J Adjusting component

V Reinforcement

K Cross connector

T Twin axis component

S Twin axis support

D Twin axis cantilever

C Cantilever mounting

A Actuator adapter

Drive/axis 1

DL Corresponds to:

DGE-KF Electrical actuator

DGPL Pneumatic actuator

DGPIL Pneumatic actuator with

displacement encoder

FDG Passive guide axis

DA DGEA Boom axis

Size [mm]

Drive/axis 2

DL Corresponds to:

DGE-KF Electrical actuator

DGPL Pneumatic actuator

DGPIL Pneumatic actuator

with displacement encoder

FDG Passive guide axis

DA DGEA Boom axis

DLA Corresponds to: DL or DA

Size [mm]4

4.1


F D G Passi ve Gu i de A xi s W i t hou t D ri ve

Stroke lengths

from 1 to 5,100 mm

To increase load and

moment capacity

Greater torsional resistance

Reduced vibrations with

dynamic loads

4

4.2


Technical DataFDG Passive Guide Axis Without Drive

Sizes: 18, 25, 40, 63



Size 18 25 40 63

Max. stroke FDG-ZR [mm] 1 … 1,000 1 … 5,100 1 … 4,900 1 … 4,700

FDG-SP [mm] 1 … 500 1 … 1,000 1 … 1,500 1 … 2,000

Design Driveless linear guide unit with slide

Guide External recirculating ball bearing guide


Type of mounting Profile mountingyp g

Foot mounting

Direct mounting

Increase in no-load for DGE-...-ZR by [Nm] 0.005 0.02 0.03 0.085

running torque for DGE-...-SP by [Nm] 0.04 0.1 0.15 0.45

Thrust1) [N] 5 10 9 16


1) Measured at FDG-18 = 0.05 m/s; FDG-25… 63 = 0.2m/s

Weights [kg]

Size 18 25 40 63

FDG-ZR

Basic weight at 0 mm stroke GK - Standard Slide 0.879 2.022 6.055 21.493g

GV - Extended Slide 1.341 2.927 7.939 31.464

GA - Dust Proof Version – 2.931 8.128 –

Additional weight per GK - Standard Slide 0.274 0.479 0.968 2.423g p

100 mm stroke GV - Extended Slide 0.274 0.479 0.968 2.423


FDG-SP

Basic weight at 0 mm stroke GK - Standard Slide 0.743 1.482 4.296 13.454g

GV - Extended Slide 1.232 2.530 7.678 25.847


Additional weight per GK - Standard Slide 0.274 0.479 0.968 2.423g p

100 mm stroke GV - Extended Slide 0.274 0.479 0.968 2.423


4

4.2


Technical DataFDG Passive Guide Axis Without Drive

Materials

Sectional View

1 2 3 4

Axis



3 Guide rail ∅ 18 Hardened steel

∅ 25 … 63 Hardened steel with corrosion resistant coating


Note on material Free of copper and Teflon


The forces and torques specified refer

to the center of the guide rails.

They must not be exceeded during

dynamic operation.

If the axis is simultaneously

subjected to several of the forces

and torques listed below, the



indicated maximum loads.

Fy

Fymax.

+Fz

Fzmax.

+Mx

Mxmax.

+My

Mymax.

+Mz

Mzmax.

≤ 1


Size 18 25 40 63

GK/GA – Standard Slide/Dust Proof Version

Fymax. [N] 930 3,080 7,300 14,050

Fzmax. [N] 930 3,080 7,300 14,050

Mxmax. [Nm] 7 45 170 580

Mymax. [Nm] 23 85 330 910

Mzmax. [Nm] 23 85 330 910

GV – Extended Slide

Fymax. [N] 930 3,080 7,300 14,050

Fzmax. [N] 930 3,080 7,300 14,050

Mxmax. [Nm] 7 45 170 580

Mymax. [Nm] 45 170 660 1,820

Mzmax. [Nm] 45 170 660 1,820

4

4.2


Technical Data – Maximum Support Span and Bearing Guide Life vs. Applied LoadFDG Passive Guide Axis Without Drive

Maximum Permissible Support Span “l” as a Function of Force “F” Force on the surface of the slide

The axis may need to be supported with central supports MUP in order to limit

deflection in the case of large strokes. The following diagrams serve to determine

the maximum permissible support span l as a function of the force F.


Size 18…40 Size 63

l [mm]

F[N]

F[N]

F[N]

l [mm]


Note: These graphs are theoretical,

assuming that the load is centered

above the carriage. Actual values are






DGE-18 DGE-25

Load[N]

Travel Life [km]

900

500

700

600

800

400

200

300

1 x 103 1 x 104 1 x 1071 x 105

100

01 x 106

Load[N]

Travel Life [km]

3000

1000

2000

1500

2500

01 x 105 1 x 1071 x 1061 x 103 1 x 1041 x 102

500

DGE-40 DGE-63

Load[N]

Travel Life [km]

7000

3000

5000

4000

6000

2000

1000

01 x 105 1 x 1071 x 1061 x 102 1 x 1041 x 103

Load[N]

Travel Life [km]

14000

0

8000

10000

12000

1 x 105 1 x 1071 x 106

6000

2000

4000

1 x 102 1 x 1041 x 103

4

4.2


Technical Data – DimensionsFDG Passive Guide Axis Without Drive

Dimensions

Standard Slide GK

3 Mounting hole for foot mounting HP

5 Hole for centering ZBS-5

Size 18-…

stroke length

Extended Slide GV



Size 18-ZR-/-SP

stroke length

Size L1 L2

[mm] GK GV GK GV

FDG-18-…-ZR-… 221 301 110.5 150.5

FDG-18-…-SP-… 171 261 92 132

4

4.2



Dimensions

Standard Slide GK

Size 25-…

stroke length

3 Mounting hole for foot

mounting HP



7 Drilled hole for central

mounting SLZZ

Extended Slide GV

Size 25-ZR/-SP


9 Emergency buffer NPEstroke length

4

4.2



Dimensions


Size 25-…GA

stroke length

Size L1 L2

[mm] GK GV GA GK GV GA

FDG-25-…-ZR-… 326 426 326 163 213 163

FDG-25-…-SP-… 213 343 243 101.5 171.5 121.5

4

4.2



Dimensions

Standard Slide GK

Size 40…63-…

3 Mounting hole for foot mounting HP



7 Drilled hole for central mounting SLZZ

stroke length

Extended Slide GV

Size 40/63-ZR/-SP


9 Emergency buffer NPEstroke length

4

4.2



Dimensions

Dust Proof Version

Size 40-…GA

stroke length

Profile Barrel

Size 40 Size 63


Size L1 L2

[mm] GK GV GA GK GV GA

FDG-40-…-P-…- 300 470 300 150 235 150

FDG-63-…-P-…- 400 650 – 200 325 –

FDG-40-…-ZR-…- 497 667 497 248.5 333.5 248.5

FDG-63-…-ZR-…- 738 988 – 369 494 –

FDG-40-…-SP-…- 315 545 375 153 271.5 186.5

FDG-63-…-SP-…- 406 756 – 198 378 –

Size B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 D2 D3 D6 H1 H2 H3 H4 H5

[mm] ±0.2 ∅

40 64 137.6 7 53 28 49 78.5 96.5 55 20 4.3 M5 M5 86 78 71.8 26.5 32

63 106 – – 89 44 83 121 142 90 40 6.3 – M8 131 122 115 44.5 53

Size H5 H7 H8 H9 H10 H11 L3 L4 L5 L9 L10 L17 L18 L19 L20 L21 T1 T2 T4

[mm] ±0.2 ±0.03 ±0.03 ±0.1

40 32 90.5 106.6 54 79.6 23.1 40 32 31 150 58 167 40 40 337 40 13.2 4 12.5

63 53 144.5 – – – – 63 44 34 – – 230 40 40 480 120 21.2 6 20.5

4

4.2


Overview and Ordering DataFDG Passive Guide Axis Without Drive

Order Code

Mandatory Data/Options

Standard Slide GK Standard Slide Plus Additional Slide GK-KL/-KR

Extended Slide GV Extended Slide Plus Additional Slide GK-KL/-KR


Note:

O = top

R = right

U = underneath

L = left

4

4.2


Overview and Ordering DataFDG Passive Guide Axis Without Drive

Order Code

Options

X = Slot nut for slide, for mounting

loads and attachments on the slide

A = Emergency Buffer with retainer, for avoiding

damage at the end stop in the event of malfunction

C/E = Shock absorber kits, for avoiding damage


Z = Centering pins/sleeves, for centering


L = Switching Lug, for sensing the slide position








M = Central support





4

4.2


Ordering DataFDG Passive Guide Axis Without Drive


Module No. Drive function Size Stroke Passive guide

axis

Guide Slide Additional slide

192850

192851

192853

192855

FDG 18

25

40

63

1 … 5,100 ZR

SP

KF GK

GV

GA

KL

KR

Ordering

Example

192853 FDG – 40 – 500 – ZR – KF – GK –

Ordering Table


see page

Enter code

�M Module No. 192850 192851 192853 192855 –

Drive function Guide unit without drive FDG – FDG

Size 18 25 40 63 -… 152

Working stroke

for actuators

with ZR 1 … 1,000 1 … 5,100 1 … 4,900 1 … 4,700 -…

152for actuators

[mm]with SP 1 … 500 1 … 1,000 1 … 1,500 1 … 2,000

152

Passive guide axis for DGE-ZR DGE-ZR DGE-ZR DGE-ZR -ZRg

for DGE-SP DGE-SP DGE-SP DGE-SP -SP 152

Guide Recirculating ball bearing guide -KF – -KF

Slide Standard -GK 155–158

Extended -GV

Maximum stroke [mm]155–158

with ZR (920) (5,000) (4,730) (4,450)155–158

with SP (410) (870) (1,270) (1,650)

– Dust Proof Version – 1 -GA

Maximum stroke [mm]

1

with ZR – (1,800) (1,800) – 157–159

with SP – (970) (1,440) –

�O Additional slide Standard slide left 2 -KL160

� Standard slide right 2 -KR160

1 Not with accessories T, L, O, P, W, R.

2 Only with slide GK or GV.

4

4.2


Ordering DataFDG Passive Guide Axis Without Drive

Options�O

Acc. Slot

cover

Slot nut Central

support

Foot

mounting

Emergency

buffer and

retainer

Shock

absorber

Centering

sleeve

Sensor

bracket

Switch-

ing lug

Proximity

sensors

Plug

socket

ZUB …S

…B

…Y

…X

…M …F …A …C

…E

…Z …T L …O

…P

…W

…R

…V

ZUB – SB 4Y2X F 2C 10Z 2O

Ordering Table


see page

Enter

code

� Accessories Supplied separately ZUB- – ZUB-



Slot nut for mounting slot 1 … 10 …Y168

for slide – 1 … 10 …X168



Emergency buffer and retainer 1 … 2 1 … 2 1 … 2 1 … 2 3 …Ag y

Effective stroke reduction [mm] with emergency buffer at both ends

3

166

(10) (30) (60) (100)

Shock absorber and retainer 1 … 2 4 …C 165

for dust proof version – 1 … 2 – 5 …E 166


Sensor bracket 1 … 5 1 … 5 1 … 5 …T 167

Switching lug 1 1 1 L 167

Inductive NO contact, cable 1 … 5 1 … 5 1 … 5 …O

sensors NC contact, cable 1 … 5 1 … 5 1 … 5 …P161 169

NO contact, plug 1 … 5 1 … 5 1 … 5 …W161, 169

NC contact, plug 1 … 5 1 … 5 1 … 5 …R

Plug socket with cable, 2.5 m 1 … 5 1 … 5 1 … 5 6 …V 169

3 Not with passive guide axis P. Mounted as standard for slides GV, GA.

4 Only with slides GK and GV.

5 Only with slide GA.


4

4.2


AccessoriesFDG Passive Guide Axis Without Drive

Foot mounting HP

(Order Code: F)

Material: Galvanized steel Free of copper and Teflon

HP-25

For size 18

For sizes 25…63

stroke length

stroke length

Dimensions and Ordering Data

For size AB AH AO AT AU SA TR Weight Part No. Type

[mm] ∅ [g]

18 5.5 24 4.8 3 13.2 176 24 70 158472 HP-18

25 5.5 29.5 6 3 13 226 32.5 61 150731 HP-25

40 6.6 46 8.5 5 17.5 335 45 188 150733 HP-40

63 11 69 13.5 6 28 456 75 305 150735 HP-63

Central Support MUP

(Order Code: M)

Material: Galvanized steel Free of copper and Teflon

MUP-40

1 Position of the central support

along the profile barrel is freely

selectable

For sizes 18, 25 mm For sizes 40, 63 mm


For size AH B1 B2 D1 H1 H2 L1 L2 L3 Weight Part No. Type

[mm] ∅ [g]

18 24 70.5 47 5.5 13 7 25 – – 33 150736 MUP-18/25

25 29.5 81 58 5.5 13 7 25 – – 33 150736 MUP-18/25

40 46 35 22 6.6 – – – 47 40 126 150738 MUP-40

63 69 50 26 11 – – – 77 65 340 150800 MUP-63

4

4.2



Shock Absorber YSR-…-C

(Order Code: C)

Material:

Housing: galvanized steel

Piston rod: high-alloy steel

Seals: Perbunan, polyurethane


Ordering Data

For size Weight Part No. Type

[mm] [g]

18 30 34571 YSR-8-8-C

25 70 34572 YSR-12-12-C

40 140 34573 YSR-16-20-C

63 240 34574 YSR-20-25-C

Shock Absorber Retainer KYP

(Order Code: C)

Material:

Retainer: Aluminum

Sleeve: Steel, corrosion resistant


(if the retainer is in contact with

the front cap, i.e. cap serves to

secure the position, the entire

stroke length can be utilized)

2 Shock absorber YSR-...-C

3 Position retainer (included)

either behind or underneath the

shock absorber retainer KYP


For size B8 D1 D5 H2 H4 Weight Part No. Type

[mm] [g]

18 14 M12x1 M4 50.5 4.5 66 158907 KYP-18

25 19 M16x1 M5 69.5 6 95 158908 KYP-25

40 32 M22x1.5 M5 102 8 209 158910 KYP-40

63 44 M26x1.5 M10 152.5 11.5 609 158912 KYP-63

4

4.2



Emergency Buffer NPE

(Order Code: A)

Material:

Polyurethane


For size B1 L1 H1 Weight Part No. Type

[mm] [g]

18 15 43.1 28.5 6 193901 NPE-18

25 25 57 29 12 193902 NPE-25

40 40 80.5 36 41 193904 NPE-40

63 60 128.6 55 152 193906 NPE-63

Note:

The emergency buffer can only

be used in conjunction with

shock absorber retainer KYP.

� See previous page

(A threaded pin and nut are not

required.)

Shock Absorber DG-GA

For dust proof version GA

(Order Code: E)

Material:

Housing: Galvanized steel; piston rod:

high-alloy steel

Seals: Perbunan, polyurethane


Ordering Data


[mm] [g]

25 70 192875 DG-GA-25-YSR

40 140 192877 DG-GA-40-YSR

4

4.2



Sensor bracket HWS

For inductive proximity sensors

(Order Code: T)

Material:

Galvanized steel

DGE-18/25

DGE-40/-63

Switching Lug SF

(Order Code: L)

Material:

Galvanized steel

G 40/ 63

1 Protruding sensor cable, ensure

sufficient installation space


For size D1 D2 B1 B2 H1 H2 H3 H4 H5 L1 L2

[mm]

18M4 M5 19 3 14 10.5 20 3 11 85 78

25M5 M5 15 3 18 12 20 3 11 105 88

40M5 M5 10 – 24 18 20 3 11 167 58

63M8 M5 10 – 35 25 20 3 11 230 72

For size L3 L4 L5 L6 L7 L8 Weight Part No. Type

[mm] max. min. min. [g]

1837 22 5 15 5 5 64 15

30 188968 HWS-18/25-M837 22.5 15 5.5 64 15

60 188964 SF-18

2537 22 5 15 5 5 64 15

30 188968 HWS-18/25-M8537 22.5 15 5.5 64 15

80 188965 SF-25

4037 22 5 15 5 5 64 15

40 188969 HWS-40-M837 22.5 15 5.5 64 15

310 188966 SF-40

6337 22 5 15 5 5 64 15

40 188970 HWS-63-M8337 22.5 15 5.5 64 15

630 188967 SF-63

4

4.2



Ordering Data

For Size Description Order Code Part No. Type PU1)

Slot nut NST

18, 25 For mounting slot Y 526091 NST-HMV-M4 1

40

g

150914 NST-5-M5 1

63 150915 NST-8-M6 1

Slot nut NSTL

25 For slide X 158410 NSTL-25 1

40 158412 NSTL-40 1

63 158414 NSTL-63 1

Centering pin/sleeve ZBS/ZBH

18 For slide Z 150928 ZBS-5 10

25, 40 63 150927 ZBH-9 10

Slot cover ABP

40 For mounting slot B 151681 ABP-5 2

63

g

0.5 m each 151682 ABP-8

Slot cover ABP-S

18 … 63 For sensor slot

0.5 m each

S 151680 ABP-5-S 2

1) Packaging unit quantity

4

4.2



Ordering Data – Inductive Sensors M8

Electrical Connection Switch LED Cable Length Order Code Part No. Type

Cables M8 Plug Output [m]

yp

NO contact

3-wire – PNP�

2.5 O 150386 SIEN-M8B-PS-K-L

– 3-pin PNP�

W 150387 SIEN-M8B-PS-S-L

NC contact

3-wire – PNP�

2.5 P 150390 SIEN-M8B-PO-K-L

– 3-pin PNP�

R 150391 SIEN-M8B-PO-S-L

Ordering Data – Plug Sockets Technical data� www.festo.com/us

Mounting Switch Output Connection Cable Length Order Code Part No. Typeg

PNP NPN [m]

yp

Straight socket

M8 locknut� �

3-pin 2.5 V 159420 SIM-M8-3GD-2.5-PU� �

3 p

5 – 159421 SIM-M8-3GD-5-PU

Angled plug socket

M8 locknut� �

3-pin 2.5 – 159422 SIM-M8-3WD-2.5-PU� �

p

5 – 159423 SIM-M8-3WD-5-PU

4

4.2


F D G-ZR-RF Passi ve Gu i de A xi s W i t h Roll er Gu i de, W i t hou t D ri ve

Stroke lengths

from 1 to 5,000 mm

To increase load and

moment capacity

Greater torsional resistance

Reduced vibrations with

dynamic loads

4

4.2


Technical DataFDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive

Sizes: 25, 40, 63



Size 25 40 63

Design Guide unit without drive

Guide Internal roller guide


Working stroke 1) [mm] 1 … 5,000 1 … 5,000 1 … 5,000 2)

Applied load [kg] 5 5 5

Thrust 3) [N] 5 5 5

Max. speed [m/s] 10

Max. acceleration [m/s2] 50


1) Total stroke = working stroke + 2x stroke reserve (see page 173).

2) The max. working stroke for the variant with extended slide (GV) is 4,800 mm.

3) Measured at a speed of 0.2m/s.

Weights [kg]

Size 25 40 63

Slide Design GK GV GK GV GK GV

Basic weight with 0 mm stroke 2.0 2.5 6.1 7.6 20.4 25.4

Additional weight per 100 mm stroke 0.29 0.59 1.38

Moving load 0.5 0.8 1.8 2.5 4.6 6.4

Materials

Sectional View

1 2 3 4 65

Axis


2 Housing Anodized aluminum

3 Cover cap Polyamide

4 Guide rail Steel


6 Guide element Steel

– Note on materials Free of copper and Teflon

4

4.2


Technical Data – Stroke LengthFDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive

Stroke Reserve

L9 The stroke reserve is a safety

distance available on both sides

of the axis in addition to the

stroke.

The indicated values only apply

in combination with the belt

driven actuator DGE-ZR-RF.

L6 Slide length

L8 Stop element

1 Working stroke

1

Example:

Type FDG-25-500-ZR-RF

Size 25 40 63

yp

k kL9 per end position [mm] 86 136 244


Stroke reserve= (2x 86 mm)

= 172 mm


= 672 mm

4

4.2


Technical Data – Load ValuesFDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive



refer to the center of the guide.


dynamic range.

a

Fz

Fy

Size a (in mm]

25 30

40 37

63 44.6






indicated maximum loads:

Fy

Fymax.

+Fz

Fzmax.

+Mx

Mxmax.

+My

Mymax.

+Mz

Mzmax.

≤ 1


Size 25 40 63

Slide Design GK GV GK GV GK GV

Fymax. [N] 150 300 600

Fzmax. [N] 150 300 600

Mxmax. [Nm] 7 18 65

Mymax. [Nm] 15 30 60 120 170 340

Mzmax. [Nm] 15 30 90 180 300 600

2nd Moment of Area

Fz

Iy Iz

Fy

Size 25 40 63

Iy [mm4] 5.947x105 2.479x106 1.664x107

Iz [mm4] 2.372x105 9.463x105 5.997x106

PtTool

design tool

www.festo.com/en/engineering

4

4.2



Technical Data – Maximum Support SpanFDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive

Maximum Permissible Support Span “l” as a Function of Applied Load “m”

The axis may need to be supported

with central supports MUP in order to

limit deflection in the case of large

strokes. The following diagrams serve

to determine the maximum

permissible support span as a

function of the applied load

acting upon the axis.

A distinction is made here

between forces acting upon the

surface of the slide and forces

acting upon the front of the slide.

1 Load on the surface of the slide

2 Load on the front of the slide

Maximum Support Span “l” (without central support) as a Function of Applied Load “m”

FDG-25 FDG-40 FDG-63

l [mm]

m[kg]

m[kg]

l [mm] l [mm]

m[kg]

1

2

4

4.2


Technical Data – DimensionsFDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive

Dimensions

3 Centering hole for foot mounting

8 Drive in end position of the working stroke (including L9)

9 Recommended stroke reserve

FDG-25/-40/-63

FDG-25 FDG-40 FDG-63

2 Slot for slot nuts


and mounting thread

aJ Hole for centering sleeve ZBH-9

FDG-25-GK

FDG-25-GV

FDG-40-GK

FDG-40-GV, FDG-63-GK

stroke length

4

4.2


Technical Data – DimensionsFDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive

FDG-63-GV

Size B4 B5 B6 B10 D2 D6 D10 H2 H3

±0.03

25 GK39 1 18 32 5 – 3 3 0 1 M4 M5 9 3 60 4

5

GV39.1 18 32.5 – 3.3+0.1 M4 M5 9.3 60.4

40 GK53 28 49 20 4 4H13 M5 M5 9 5 83 8

GV53 28 49 20 4.4H13 M5 M5 9.5 83.8

63 GK89 44 83 40 6 4 0 1 M8 M8 10 5 129 3

3

GV89 44 83 40 6.4+0.1 M8 M8 10.5 129.3

Size H4 H5 L1 L2 L3 L6 L7 L8

25 GK19 6 22 5

414 20725

19088±0 2 1

5

GV19.6 22.5

509 254.525

28588±0.2 1

40 GK26 5 32

638 31931

30058±0 1 2

GV26.5 32

778 38931

44058±0.1 2

63 GK44 5 52 8

1020 51034

46072±0 1 2

3

GV44.5 52.8

1250 62534

69072±0.1 2

Size L9 L21 n T1 T2 T3 T4 T8

±0.03

25 GK86 – – 13 2 3 8 8 5

5

GV86 – – 13 2 3 8 8.5

40 GK136 40

–13 3 5 12 8 5

GV136 40

213 3 5 12 8.5

63 GK244

40 221 4 6 – 12

3

GV244

80 421 4 6 – 12

4

4.2


Overview and Ordering DataFDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive

Ordering Code

Mandatory Data

GK Standard Slide GV Extended Slide

Ordering Code

Options

X = Slot nut for slide, for mounting


Z = Centering pins/sleeves, for centering


L = Switching Lug, for sensing the slide position





B = Mounting slot cover






V = Plug socket with cable, for proximity sensors4

4.2


Ordering DataFDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive

Mandatory Data�M Options�O

Module No. Function Size Stroke Guide axis Guide Slide Accessories

538791

538792

538793

FDG 25

40

63

1 … 5,000 ZR RF GK

GV

…B, …Y, …X, …M, …F,

…Z, …V, …T, L, …O,

…P, …W, …R

Ordering

Example

538791 FDG – 25 – 300 – ZR – RF – GK – ZUB – 2B

Ordering Table


see page

Enter

code

�M Module No. 538791 538792 538793 –

Function Guide axis without drive FDG FDG

Size 25 40 63 -… 172

Stroke [mm] 1 … 5,000 -…

Guide axis for DGE-ZR-RF -ZR – -ZR

Guide Roller guide -RF – -RF

Slide Standard slide -GK178

Extended slide 1 -GV178

�O Accessories Accessories supplied loose -ZUB- – -ZUB-

Slot cover for mounting slot 1 … 10 …B 181

Slot nut Mounting slot 1 … 10 …Y181

For slide 1 … 10 …X181


Foot mounting 1 … 10 …F 180


Plug socket with cable, M8, 2.5 m 1 … 10 2 …V 183

Mounting bracket for inductive

proximity sensors

1 … 5 …T182

Switching lug 1 L 182

Inductive NO contact, cable 2.5 m 1 … 5 …O

sensors NC cable, cable 2.5 m 1 … 5 …P178 183

NO contact, plug M8 1 … 5 …W178, 183

NC contact, plug M8 1 … 5 …R

1 Maximum stroke Size 25: 4,905 mm

Size 40: 4,860 mm

Size 63: 4,770 mm


4

4.2


AccessoriesFDG-ZR-RF Passive Guide Axis with Roller Guide, Without Drive

Foot Mounting HP

(Order Code: F)

Material: Galvanized Steel


HP-25

stroke length


for size AB AH AO AT AU

∅

25 5.5 29.5 6 3 13

40 6.6 46 8.5 5 17.5

63 11 69 13.5 6 28

for size SA TR Weight Part No. Type

GK GV [g]

25 440 535 32.5 61 150731 HP-25

40 673 813 45 188 150733 HP-40

63 1076 1306 75 305 150735 HP-63

Central Support MUP

(Order Code: M)

Material: Galvanized steel


MUP-40

1 Position of the central

support along the profile

is freely selectable

FDG-25 FDG-40 … 63


for size AH B1 B2 D1 L2 L3 Weight Part No. Type

∅ [g]

25 – – – – – – 33 150736 MUP-18/25

40 46 35 22 6.6 47 40 126 150738 MUP-40

63 69 50 26 11 77 65 340 150800 MUP-63

4

4.2



Ordering Data Technical Data� www.festo.com

For Size Description Ordering Code Part No. Type PU1)

Slot nut NST

25 For mounting slot/profile slot Y 526091 NST-HMV-M4 1

40

g /p

150914 NST-5-M5 1

63 150915 NST-8-M6 1

Slot nut NSTL


40 158412 NSTL-40 1

63 158414 NSTL-63 1

Centering pin/sleeve ZBH

25, 40, 63 For slide Z 150927 ZBH-9 10

Slot cover ABP-S

25 For mounting slot every 0.5 m B 151680 ABP-5-S 2

Slot cover ABP

40 For mounting slot every 0.5 m B 151681 ABP-5 2

63 151682 ABP-8


4

4.2



Sensor bracket HWS

For Sensors

(Order Code: T)

Material:

Galvanized steel

FDG-25

FDG-40 … 63

Switching Lug SF

(Order Code: L)

Material:

Galvanized steel

1 Protruding sensor cable, ensure

sufficient installation space


For Size D1 D2 B1 B2 H1 H2 H3 H4 H5 L1 L2 L3 L4 L5

25M5 M5 15 3 18 12 20 3 11 105 88 37 22.5 15

40M5 M5 10 – 24 18 20 3 11 167 58 37 22.5 15

63M8 M5 10 – 35 25 20 3 11 230 72 37 22.5 15

For Size L6 L7 L8 Weight Part No. Type

GK GV min. min. [g]

2543 5 91 64 15

30 188968 HWS-18/25-M8543.5 91 64 15

80 188965 SF-25

4068 5 138 5 64 15

40 188969 HWS-40-M868.5 138.5 64 15

310 188966 SF-40

63117 232 64 15

40 188970 HWS-63-M83117 232 64 15

630 188967 SF-63

4

4.2



Ordering Data – Inductive Proximity Sensors M8 Technical data� www.festo.com/us


Cable Plug M8 Output [m]

yp

NO contact

3-core – PNP�

2.5 O 150386 SIEN-M8B-PS-K-L

– 3-pin PNP�


NC contact

3-core – PNP�

2.5 P 150390 SIEN-M8B-PO-K-L

– 3-pin PNP�



Assembly Switch Output Connection Cable Length Order Code Part No. Typey

PNP NPN [m]

yp

Straight Socket

M8 locknut� �

3-pin 2.5 V 159420 SIM-M8-3GD-2.5-PU� �

3 p

5 – 159421 SIM-M8-3GD-5-PU

Angled Socket

M8 locknut� �

3-pin 2.5 – 159422 SIM-M8-3WD-2.5-PU� �

p

5 – 159423 SIM-M8-3WD-5-PU

4

4.2


Cou p l i ng s an d Connectors For L i near Act u ators

Bellows and zero

backlash couplings

Force-locked and backlash-

free torque transmission

Connecting shafts

Synchronization of belt

driven linear actuators

4

4.3


OverviewCouplings and Connectors For Linear Actuators

Bellows Couplings See page 189

� The one-piece coupling is suitable


transmission of low and medium

torque between electric motors

and actuators.

� Sizes: 15 and 19 mm

� System product for positioning

applications

Zero Backlash Couplings See page 190

� The three-part coupling is suitable


transmission of high torques

between electric motors and

actuators.

� Sizes: 30, 40, 65 mm

� System product for positioning

applications

Connecting Shafts See page 193

� For synchronization of belt

driven actuators

� For torsion-resistant transmission

of torques

� For slip-free transmission of an

identical feed speed to a second

actuator

� for DGE sizes: 25, 40, 63

4

4.3


Order CodeKSE Couplings

Type Code

KSE — 19 — 24 — D06 — D09

Type

KSE Bellows coupling

Zero backlash coupling

Diameter (∅) [mm] – D3

15 ∅ 15 mm

19 ∅ 19 mm

30 ∅ 30 mm

40 ∅ 40 mm

65 ∅ 65 mm

Overall Length – L1

22 22 mm

24 24 mm

35 35 mm

66 66 mm

90 90 mm

Hole – D1

Hole – D2

Dimensions

4

4.3


Selection AidKSE Couplings

Linear Actuators Couplings

Type Hole for Drive Shaft Transferable

D1 D2 max. Torque2)

∅ H7 ∅ H7 ∅ H7

Size Type [mm] [mm] [mm] [Nm]

Belt Driven Actuator, DGE-...-ZR-...

8 KSE-15-22-D04-D05 41) 5 9 1

KSE-15-22-D04-D07 41) 7 10 1

12 KSE-15-22-D04-D05 41) 5 9 1

KSE-15-22-D04-D07 41) 7 10 1

KSE-15-22-D04-D09 41) 9 10 1

18 KSE-19-24-D06-D06,35 61) 6.35 12 1.5

KSE-19-24-D06-D09 61) 9 12 1.5

25 KSE-30-35-D06,35-D08 8 6.35 12 6.35

KSE-30-35-D08-D11 8 11 12 6.8

KSE-30-35-D08-D12 8 12 12 6.8

40 KSE-40-66-D15-D19 15 19 20 21.2

KSE-40-66-D15-D20 15 20 20 21.2

KSE-40-66-D15-D24 15 24 24 16.2

KSE-40-66-DXX-D15 15 3) 20 –

63 KSE-65-90-D24-D25 24 25 38 643

KSE-65-90-DXX-D25 25 3) 38 –

Ball Screw Driven Actuator, DGE-...-SP-...

18 KSE-15-22-D05-D05 51) 5 9 1

KSE-15-22-D05-D07 51) 7 10 1

KSE-15-22-D05-D09 51) 9 10 1

25 KSE-30-35-D06-D06,35 6 6.35 12 6.35

KSE-30-35-D06-D09 6 9 12 6.3

40 KSE-30-35-D11-D12 12 11 12 7.5

KSE-40-66-D11-D12 12 11 20 19.5

KSE-40-66-D12-D19 12 19 20 19.8

63 KSE-40-66-D19-D20 20 19 20 23.13

KSE-40-66-D20-D20 20 20 20 23.6

KSE-40-66-DXX-D20 20 3) 24 –

Boom Axis, DGEA-...-ZR

18 KSE-30-35-D08-D11 8 11 12 6.8

25 KSE-40-66-D11-D11 11 11 20 19.55

KSE-40-66-D11-D12 11 12 20 19.5

40 KSE-40-66-D15-D20 15 20 20 19.5

KSE-65-90-D15-D24 15 24 38 57

1) Tolerance field g6

2) For drive shafts with tolerance field h6

3) Must be drilled by the user

4

4.3


Technical DataKSE Couplings

KSE Bellows Couplings

Diameters: 15 and 19 mm


∅ [mm] 15 19

Mass moment of inertia [kg mm2] 0.13 0.47

Tightening torque

for locking screw

[Nm] 1.5 1.5

Weight [g] 6 12

Materials Hubs Aluminum

Bellows Stainless steel

Dimensions

Type D1

∅

H7

D2

∅

H7

D3

∅

D4 L1 L2 L3 X

KSE-15-22-D04-D05 4 5 15 M3 22 6.5 2 –

KSE-15-22-D04-D07 4 7 15 M3 22 6.5 2 –

KSE-15-22-D04-D09 4 9 15 M3 22 6.5 2 –

KSE-15-22-D05-D05 5 5 15 M3 22 6.5 2 –

KSE-15-22-D05-D07 5 7 15 M3 22 6.5 2 –

KSE-15-22-D05-D09 5 9 15 M3 22 6.5 2 –

KSE-19-24-D06-D06.35 6 6.35 19 M3 24 7.5 2 120

KSE-19-24-D06-D09 6 9 19 M3 24 7.5 2 120

Ordering Data

∅ [mm] Part No. Type

15 530084 KSE-15-22-D04-D055

184260 KSE-15-22-D04-D07

184262 KSE-15-22-D04-D09

530085 KSE-15-22-D05-D05

184261 KSE-15-22-D05-D07

529953 KSE-15-22-D05-D09

19 530086 KSE-19-24-D06-D06.359

184263 KSE-19-24-D06-D09

4

4.3



KSE Zero Backlash Couplings

Diameters: 30, 40 and 65 mm


∅ [mm] 30 40 65

Mass moment of inertia [kg mm2] 6.1 42.3 417

Tightening torque

for locking screw

[Nm] 2.9 10.5 25

Weight [g] 45 139 535

Materials Hubs Aluminum

Internal gear Polyurethane

Dimensions

KSE-30 KSE-40

KSE-65

1 Compress coupling to specified length only

2 Min. installation∅

Type D1

∅

H7

D2

∅

H7

Type D1

∅

H7

D2

∅

H7

Type D1

∅

H7

D2

∅

H7

KSE-30-35-D06-D06.35 6 6.35 KSE-40-66-D11-D11 11 11 KSE-65-90-D15-D24 15 24

KSE-30-35-D06.35-D08 6.35 8 KSE-40-66-D11-D12 11 12 KSE-65-90-D24-D25 24 25

KSE-30-35-D06-D09 6 9 KSE-40-66-D12-D19 12 19 KSE-65-90-D25-D28 25 28

KSE-30-35-D08-D08 8 8 KSE-40-66-D15-D16 15 16 KSE-65-90-DXX-D251) XX 25

KSE-30-35-D08-D10 8 10 KSE-40-66-D15-D19 15 19 –

KSE-30-35-D08-D11 8 11 KSE-40-66-D15-D20 15 20 –

KSE-30-35-D08-D12 8 12 KSE-40-66-D15-D24 15 24 –

KSE-30-35-D11-D12 11 12 KSE-40-66-D16-D20 16 20 –

– KSE-40-66-D19-D20 19 20 –

– KSE-40-66-D20-D20 20 20 –

– KSE-40-66-DXX-D151) XX 15 –

– KSE-40-66-DXX-D201) XX 20 –

1) Hubs predrilled to∅5 mm

4

4.3



Ordering Data

∅

[mm]

Part No. Type

30 530087 KSE-30-35-D06-D06.353

530088 KSE-30-35-D06.35-D08

530941 KSE-30-35-D06-D09

123044 KSE-30-35-D08-D08

123050 KSE-30-35-D08-D10

123042 KSE-30-35-D08-D11

123043 KSE-30-35-D08-D12

123051 KSE-30-35-D11-D12

40 176036 KSE-40-66-DXX-D15

176037 KSE-40-66-DXX-D20

530090 KSE-40-66-D11-D11

525864 KSE-40-66-D11-D12

529952 KSE-40-66-D12-D19

123846 KSE-40-66-D15-D16

123844 KSE-40-66-D15-D19

123845 KSE-40-66-D15-D20

176033 KSE-40-66-D15-D24

123848 KSE-40-66-D16-D20

123847 KSE-40-66-D19-D20

123849 KSE-40-66-D20-D20

65 179038 KSE-65-90-DXX-D255

530940 KSE-65-90-D15-D24

123852 KSE-65-90-D24-D25

123854 KSE-65-90-D25-D28

4

4.3


Key Features and Type CodesKSK Connecting Shafts

Features

Electrical linear actuators DGE-… are

often combined to form multi-axis

systems. It is particularly important,

when using gantry systems with a long

gantry axis and heavy loads, that

the two basic axes be driven

synchronously. For these systems,

two axes with belt driven linear

actuators are generally coupled

with a shared motor and synchronized

using a connecting shaft. Connecting

shafts are available for DGE sizes 25,

40 and 63.

Type Code

KSK — 25 — 800

Type

KSK Connecting shaft

Size

25 For belt driven linear actuators DGE-25-…-ZR-KF



Center-to-center Distance Between the Axes

4

4.3


Technical DataKSK Connecting Shafts

For DGE Sizes: 25, 40 and 63


Size 25 40 63

Moment of inertia

if L1 = 0 mm

[kg cm2] 0.31 1.47 13.10

Moment of inertia

per 1 m L1

[kg cm2/m] 0.34 0.80 3.35

Max. permissible

axial offset

[mm] ±2

Basic weight

if L1 = 0 mm

[kg] 0.22 0.36 1.8

Additional weight

per 1 m L1

[kg/m] 0.32 0.48 0.8


Size 25 40 63

Ambient temperature –10 … +40 °C

Corrosion resistance class CRC1) 2

Materials Hubs Wrought aluminum alloy

Coupling Bellows High-alloy steel

Materials (connecting tube) High-alloy steel

1) Corrosion resistance class 2 according to Festo Standard 940070.

Components requiring moderate corrosion resistance. Externally visible parts with primarily decorative surface requirements

which are in direct contact with a surrounding industrial atmosphere or media such as cooling or lubricating agents.

Distance (Center-to-center Distance L1) Between the Axes

A connecting shaft consists of a

connecting tube with two couplings

attached to its ends. The connecting

shaft transmits the required torque,

and thus avoids misalignment

between the actuators. It also ensures

slip-free transmission, resulting in

identical travel. The center-to-center

distance between the two actuators

must be entered under distance (see

table).

L1

Size 25 40 63

L1min. [mm] 200 250 350

L1max. [mm] 2,000 2,000 2,000

4

4.3


Technical DataKSK Connecting Shafts

Max. rpm [n] as a Function of Center-to-center Distance L1 Max. Axis Velocity [v] as a Function of Center-to-center Distance L1

L1 [mm]

n[rpm]

L1 [mm]

v[m/s]

KSK-25

KSK-40

KSK-63

Dimensions

Type B1 B2 D1

∅

D2

∅

D3

∅

H1 L1 L2 L3 L4 L5

KSK-25-… 50 5.1 21.27 8 40 1.6 Required center-to-center 51.4 133.6 156.4 10.2

KSK-40-… 59 6.5 26.52 15 49 2.5

q

distance between the actuators 71.4 164.4 194.6 13.1

KSK-63-… 94 10.8 41.6 25 81 6 114.6 261.4 305.6 21.6

Ordering Data

Type Part No. Type

KSK-25 196587 KSK-25-…

KSK-40 196588 KSK-40-…

KSK-63 196589 KSK-63-…

Note:

Specify the center-to-center distance

L1 in the type code when ordering.

Ordering Example:

Two belt driven actuators DGE-40-ZR

are to be linked using a connecting

shaft and a center-to-center distance

L1 = 1,000 mm

The following connecting

shaft must be ordered:

Type: KSK-40-1000

Part No.: 196588

4

4.3


Cu stomi zed Moto r Mou nt i ng Ki t s

Motor flange adapter plates,

couplings and hardware for

Festo and third-party motors

4

4.4


Customized Motor Mounting KitsMotor Flanges, Couplings, Mounting Accessories

Description

Festo motor mounting kits provide a

custom designed motor flange adapter

plate and coupling to allow the mounting

of third-party motors to the coupling

housing of a DGE actuator.

Festo motor mounting kits include a

motor flange adapter, coupling, and

hardware specifically designed to mount

to your motor.

Motor

Motor flange adapter plate

Coupling housing (required for mounting kit assembly,

must be ordered with actuator)

Coupling

Sizing A Motor

There are seven critical dimensions

required in order to physically size a

mounting kit. The drawing below

shows these dimensions.

Any one dimension can have an impact

on the size or even feasibility of designing

a motor adapter.

Dimensions

Bolt Circle Diameter

Pilot Length

Shaft Length

PilotDiameter

Flange Thickness

ShaftDiameter

Bolt HoleDiameter

4

4.4


Customized Motor Mounting KitsMotor Flanges, Couplings, Mounting Accessories

Maximum and Minimum Values for Sizing

The following tables list the maximum and minimum values per actuator

type. Standard pertains to motors that have dimensions between the

minimum and maximum standard dimensions listed. Oversized is for

motors that have dimensions greater than the standard, but less than

or equal to the oversized dimensions on any one dimension.

Anything greater than or smaller than the listed dimensions will need

to be handled as special. In certain situations, undersized or oversized

motors may not be physically able to be mounted to a particular actuator.

The dimensions below are based on a square flanged motor design, with

thru holes and a straight shaft. Some dimensions may not be possible for

round faced motors with tapped mounting holes. Please consult Festo in

these situations.

Note: all dimensions are in millimeters

Belt Drive, Bolt Circle Pilot Diameter Shaft Diameter Shaft Length

Type ZR and RF

[mm]

Minimum Max.

Standard

Oversized Minimum Max.

Standard


Standard


Standard

Oversized

DGE-8 38 43.8 45 17 22 30 4 5 7 18 20 25

DGE-12 40 43.8 63 19 22 40 4 5 9 18 20 25

DGE-18 54 70 75 25 50 60 6 9 11 20 25 28

DGE-25 54 100 115 32 80 95 6 14 16 24 30 40

DGE-40 74 115 130 48 95 110 6 19 24 30 40 50

DGE-63 115 130 165 78 110 130 10 24 28 40 50 56.5

Belt Drive, Bolt Circle Pilot Diameter Shaft Diameter Shaft Length

Type SP

[mm]

Minimum Max.

Standard


Standard


Standard


Standard

Oversized

DGE-18 38 70 75 21 50 60 6 9 11 18 25 28

DGE-25 54 100 115 32 80 95 6 14 16 23 30 40

DGE-40 74 115 130 32 95 110 6 19 24 30 40 50

DGE-63 74 130 165 48 110 130 10 24 28 40 50 56.5

Mounting Kits

A custom mounting kit shown with motor flange adapter plate, coupling,

and hardware.

Note:

The coupling housing needs to be ordered with the actuator.4

4.4


Accessori es and Sensors

Mounting kits and supports

Shock abosorber kits

and retainers

Proximity sensors, inductive

sensors and plug sockets

4

4.5


Accessories For DGE-ZR-... and DGE-SP-...

Foot Mounting HP

(Order Code F)

Material: Galvanized Steel


HP-25

DGE-8-…-18

DGE-25-…-63

stroke length

stroke length


For size AB AH AO AT AU TR

[mm] ∅

8 3.4 13.8 3 2 9 13

12 3.4 16.5 3 2 9 18.6

18 5.5 24 4.8 3 13.3 24

25 5.5 29.5 6 3 13 32.5

40 6.6 46 8.5 5 17.5 45

63 11 69 13.5 6 28 75

For size SA Weight Part No. Type

for DGE-ZR/DGE-ZR-KF for DGE-ZR-RF

[mm] GK GV GK GV [g]

8 198 – – – 17 158470 HP-8

12 234 – – – 23 158471 HP-12

18 308.6 388.6 – – 70 158472 HP-18

25 398 498 440 535 61 150731 HP-25

40 604 774 673 813 188 150733 HP-40

63 938 1188 1076 1306 305 150735 HP-63

4

4.5



Central Support MUP

(Order Code M)

Material: Galvanized steel


MUP-40

DGE-8-…-25 DGE-40-…-63

1 Position of the central

support along the profile

is freely selectable


for size AH B1 B2 D1 H1 H2 L1 L2 L3 Weight Part No. Type

[mm] ∅ [g]

8 13.8 40.5 28.5 3.5 8 4 15 – – 8 160909 MUP-8/12

12 16.5 46 34 3.5 8 4 15 – – 8 160909 MUP-8/12

18 24 70.5 47 5.5 13 7 25 – – 33 150736 MUP-18/25

25 29.5 81 58 5.5 13 7 25 – – 33 150736 MUP-18/25

40 46 35 22 6.6 – – – 47 40 126 150738 MUP-40

63 69 50 26 11 – – – 77 65 340 150800 MUP-63

4

4.5



Foot Mounting HHP

For Heavy-duty Guide

(Order Code F)

Material:

Galvanized steel

DGE-…-HD18/-HD25/-HD40

stroke length

Central Support MUP

For Heavy-duty Guide

(Order Code M)

Material:

Galvanized steel


1 Foot mounting HHP

2 Central support MUP


For heavy-duty

guide

B1 B4 B5 B6 C1 D1 D2 D4 H1 H2 H3

HD1880 40 22 35 34 5.5 6.6 6.6 8 14 26.8

HD25100 50 26 50 50 9 11 11 8 16 34.5

HD40140 70 26 50 50 9 11 11 10 16 37

For heavy-duty

guide

L8 L9 L10 L11 L12 L13 L14 Weight Part No. Type

[g]

HD1868 75 64 92 99 9 290

357 161993 HHP-1868 75 64 92 99 9 290

126 150738 MUP-40

HD2588 100 90 128 140 15 380

794 161994 HHP-25588 100 90 128 140 15 380

347 150739 MUP-50

HD40108 120 110 148 160 15 424

1318 161995 HHP-40108 120 110 148 160 15 424

347 150739 MUP-50

4

4.5


Accessories For DGE-ZR-... and DGE-SP-....

Shock Absorber YSR-…-C

(Order Code C)

Material:



Seals: perbunan, polyurethane


Ordering Data


[mm] [g]

8 9 158981 YSR-5-5-C

12 9 158981 YSR-5-5-C

18 30 34571 YSR-8-8-C

25 70 34572 YSR-12-12-C

40 140 34573 YSR-16-20-C

63 240 34574 YSR-20-25-C

Shock Absorber Retainer KYP

(Order Code C)

Material:

Retainer: Aluminum

Sleeve: Corrosion resistant steel


(if the retainer is in contact with

the front cap, i.e. cap serves to

secure position, the entire stroke

length can be utilized)

2 Shock absorber YSR-...-C

3 Position retainer (included)

either behind or underneath

the shock absorber retainer KYP


For size B8 D1 D5 H2 H4 Weight Part No. Type

[mm] [g]

8 8 M8x1 M3 31.5 3 36 158905 KYP-8

12 11 M8x1 M4 37 3 44 158906 KYP-12

18 14 M12x1 M4 50.5 4.5 66 158907 KYP-18

25 19 M16x1 M5 69.5 6 95 158908 KYP-25

40 32 M22x1.5 M5 102 8 209 158910 KYP-40

63 44 M26x1.5 M10 152.5 11.5 609 158912 KYP-63

4

4.5



Emergency Buffer NPE

(Order Code A)

Material: polyurethane


For size B1 L1 H1 Weight Part No. Type

[mm] [g]

18 15 43.1 28.5 6 193901 NPE-18

25 25 57 29 12 193902 NPE-25

40 40 80.5 36 41 193904 NPE-40

63 60 128.6 55 152 193906 NPE-63

Note:

The emergency buffer can only be used in conjunction with shock absorber

retainer KYP (A threaded pin and nut are not required).�See previous page

Shock Absorber DG-GA

For Protected Version GA

(Order Code E)

Material:



Seals: perbunan, polyurethane


Ordering Data


[mm] [g]

25 70 192875 DG-GA-25-YSR

40 140 192877 DG-GA-40-YSR

Shock Absorber Kit YHD

For Heavy-Duty Guide

(Order Code D)

Material:


Seals: TPE-U(PU) NBR


Ordering Data

For heavy-duty guide Weight Part No. Type

[g]

HD18 203 174544 YHD-18

HD25 293 174545 YHD-25

HD40 515 174546 YHD-40

4

4.5



DGE-ZR and DGE-SP Ordering Data Technical data� www.festo.com/us


Slot nut NST

18, 25 For mounting slot/profile slot Y 526091 NST-HMV-M4 1

40

g /p

150914 NST-5-M5 1

63 150915 NST-8-M6 1

HD18, HD25 For heavy-duty guide: Y 150914 NST-5-M5 1

HD40

y y g

mounting slot 150915 NST-8-M6 1

HD18 For heavy-duty guide: U 150914 NST-5-M5 1

HD25, HD40

y y g

HD underneath 150915 NST-8-M6 1

Slot nut NSTL


40 158412 NSTL-40 1

63 158414 NSTL-63 1

HD18 For heavy-duty guide: X 161020 NSTH-18 1

HD25

y y g

slide 161021 NSTH-25 1

HD40 161022 NSTH-40 1

Centering pin/sleeve ZBS/ZBH

8 … 18 For slide Z 150928 ZBS-5 10

25 … 63 150927 ZBH-9 10

Central mounting SLZZ

HD18 For heavy-duty guide: Q 150901 SLZZ-25/16 1

HD25

y y g

slide

Q

HD40

Slot cover ABP

40 For mounting slot B 151681 ABP-5 2

63

g

each 0.5 m 151682 ABP-8

HD18, HD25 For mounting slot at side and 151681 ABP-5

HD40

g

underneath, each 0.5 m 151682 ABP-8

Slot cover ABP-S

8 … 63 For sensor slot

each 0.5 m

S 151680 ABP-5-S 2

25 For mounting slot

for DGE-ZR-RF

B


DGEA Ordering Data Technical data� www.festo.com/us


Slot nut NST

18 For profile slot Y 526091 NST-HMV-M4 1

25, 40

p

150914 NST-5-M5 1

18, 25, 40 For drive head X 150914 NST-5-M5 1

Centering sleeve ZBH

18, 25, 40 For drive head Z 150927 ZBH-9 10, 5, 9 9

Slot cover ABP/ABP-S

18 For profile slot S 151680 ABP-5-S 2

25, 40

p

0.5 m each 151681 ABP-5 2

18, 25, 40 For drive head

0.5 m each

B 151681 ABP-5 2


4

4.5


Accessories For DGEA-... Boom Axis

Shock Absorber Kit

DGEA-…-YSR

(Order Code: C)

Material: galvanized steel


1 Adjusted during assembly 2 Minimum distance to axis end, otherwise

end position not protected


For size B1 H1 H2 H3 L1 L2 L3 L4 L5 Weight Part No. Type

[mm] +1 +1 [g]

18 59 80 15 3 44 67 1) 1) 2 390 525865 DGEA-18-YSR

25 73 97 25 4 43 60 1) 1) 2 630 525866 DGEA-25-YSR

40 98 122 14 4 70.5 81 1) 1) 2 1,200 525867 DGEA-40-YSR

1) Dimension is related to the size of the shock absorber and the mounting position of the shock absorber kit.

4

4.5


Accessories For DGEA-... Boom Axis

Mounting Kit for Proximity Sensor

DGEA-…-SIE-M8

(Order Code: L)



For size B1 B2 D1 D2 H1 H2 H3 H4 H5

[mm]

18 3 2 M4 M4 77 35 5 21 7.5

25 3 2 M4 M5 68 17 7 26 8

40 3 7 M4 M5 92 42 7 26 10

For size L1 L2 L3 L4 Weight Part No. Type

[mm] [g]

18 114 90 74 84 200 525868 DGEA-18-SIE-M8

25 117 101 74 100 250 525869 DGEA-25-SIE-M8

40 190 133 124.5 145 600 525870 DGEA-40-SIE-M8

4

4.5



Sensor Bracket HWS

For Sensors

(Order Code T)


DGE-18/25-…ZR-KF-…

DGE-40/-63-…ZR-KF-…

Switching Lug SF

(Order Code L)


DGE-18/25-…ZR-RF-…

1 Protruding sensor cable – ensure sufficient installation space.

DGE-40/-63-…ZR-RF-…

4

4.5




For size D1 D2 B1 B2 H1 H2 H3 H4 H5 L1 L2 L3 L4 L5

[mm]

18M4 M5 19 3 14 10.5 20 3 11 85 78 37 22.5 15

25M5 M5 15 3 18 12 20 3 11 105 88 37 22.5 15

40M5 M5 10 – 24 18 20 3 11 167 58 37 22.5 15

63M8 M5 10 – 35 25 20 3 11 230 72 37 22.5 15

For size L6 L7 L8 Weight Part No. Type

DGE-ZR-KF DGE-ZR-RF

[mm] max. GK GV min. min. [g]

185 5 – – 64 15

30 188968 HWS-18/25-M85.5 – – 64 15

60 188964 SF-18

255 5 43 5 91 64 15

30 188968 HWS-18/25-M855.5 43.5 91 64 15

80 188965 SF-25

405 5 68 5 138 5 64 15

40 188969 HWS-40-M85.5 68.5 138.5 64 15

310 188966 SF-40

635 5 117 232 64 15

40 188970 HWS-63-M835.5 117 232 64 15

630 188967 SF-63

4

4.5


Accessories For DGE-ZR-..., DGEA-... and DGE-SP-...Sensors and Sockets

Ordering Data – Proximity Sensors for Slot Type 8, Magnetic Reed Technical data� www.festo.com/us

Assembly Electrical Connection Cable Length Order Code Part No. Typey

Cable Plug M8 [m]

yp

NO contact

Insertable from

end, flush with

3-wire – 2.5 G 150855 SME-8-K-LED-24

,

the cylinder

profile

– 3-pin 0.3 H 150857 SME-8-S-LED-24

NC contact

Insertable from

above

3-wire – 2.5 N 160251 SME-8-0-K-LED-24

Insertable from

above

3-wire – 7.5 – 525906 SME-8F-DO-24V-K7.5-OE

Ordering Data – Proximity Sensors for Slot Type 8, Magneto-resistive Technical data� www.festo.com/us

Assembly Switch Electrical Connection Cable Length Order Code Part No. Typey

Output Cable Plug M8 [m]

yp

NO contact

Insertable from

end, flush with

PNP 3-pin – 2.5 I 175436 SMT-8-PS-K-LED-24-B

,

the cylinder

profile

– 3-pin 0.3 J 175484 SMT-8-PS-S-LED-24-B

NC contact

Insertable from

above

PNP 3-wire – 7.5 – 525911 SMT-8F-PO-24V-K7.5-OE

Ordering Data – Inductive Sensors M8 Technical data� www.festo.com/us


Cable Plug M8 Output [m]

yp

NO contact

3-wire – PNP�

2.5 O 150386 SIEN-M8B-PS-K-L

– 3-pin PNP�


NC contact

3-wire – PNP�

2.5 P 150390 SIEN-M8B-PO-K-L

– 3-pin PNP�



Assembly Switch Output Connection Cable Length Order Code Part No. Typey

PNP NPN [m]

yp

Straight socket

M8 locknut� �

3-pin 2.5 V 159420 SIM-M8-3GD-2.5-PU� �

3 p

5 – 159421 SIM-M8-3GD-5-PU

Angled socket

M8 locknut� �

3-pin 2.5 – 159422 SIM-M8-3WD-2.5-PU� �

p

5 – 159423 SIM-M8-3WD-5-PU

4

4.5


Eng i neeri ng Su p p o rt

Glossary

Application worksheet

Conversion factors

5

5.0


GlossaryEngineering Support

Absolute accuracy

For an actuator of motion, this is the

devation between the commanded

and actual position, also termed

inaccuracy.

The accuracy of a ball screw

driven actuator is called the residual

positioning accuracy when all other

linear deviations have been

eliminated, such as cosine error,

screw pitch error, angular

misalignment at the measuring

point and deviations resulting from

thermal influences.

Absolute positioning

Positioning using absolute

dimensions. Actual and commanded

position are always relative to

an absolute zero point.

Also see� Relative positioning

Acceleration torque

The torque that an actuator must

develop in order to compensate a

momentary change in the load

torque of a driven machine.

The torque can be positive

(acceleration of the actuator)

or negative (deceleration of the

actuator).

Axis rigidity

The deflection or bending under

load, for example of a gantry axis.

Axis rigidity affects positioning

accuracy.

Axis rigidity is influenced by

deflection or vibration behavior,

the travel, the unsupported span

and the load (dead weight plus load).

Also see� Rigidity

F = load

f = deflectionF

f

l/2

ll

5

5.1



Backlash

The amount of play, or clearance,

between elements in a set of

moveable parts, which results in

mechanical lost motion when

changing directions.

Break-away torque

The term used for the torque

required to gradually set a

transmission train in motion.

It is inversely proportional to the

transmission ratio and proportional

to the size of the gear unit.

The load torque is greater at standstill

than at the beginning of motion.

Efficiency

Characteristic value for the quality

of energy conversion by machines

and systems: their performance. The

efficiency η is thus the ratio of the

of the useful work performed by a

machine to the energy required for its

operation and is always less than 1 or

less than 100%.

Analogously, in an electrical circuit,

the generated power is compared to

the sum of the power consumed by the

voltage source and loads.

Moment

1. The tendency or measure of

tendency to produce motion,

especially rotation about a point or

axis.

2. The product of a quantity (as a

force) and its perpendicular reference

point or axis, expressed in Nm. Also

called “moment load”.

The moment of a couple is the product

of its force and the distance between

its opposing forces.

Moment of inertia (Mass moment of inertia)

Quotient of the torque M acting on

a rotating body and the resulting

angular acceleration ε. The

moment of inertia is given by:

A rotating body made up of many

mass elements in which each element

is moving in a circular path around an

axis of radius r has the following

moment of inertia:

In rotation, the moment of inertia is a

measure of the resistance to a change

in angular velocity and thus has the

same quality as mass for linear

motion, but is largely dependent on

how the mass is distributed in the

body. Mass moments of inertia play

an important role when bodies are

turned or twisted. Large mass

moments of inertia mean great

resistance to bending or torsion.

5

5.1



Positional deviation

Maximum deviation in the mean of

all measured positions after motion

to a position has been completed

multiple times.

Positioning accuracy

Difference between the actual

position reached and the planned

or programmed nominal position.

In the case of ball screw actuators,

for example, it depends on such

factors as pitch error, bearing

play, pitch error in the measuring

system, and deformation and effects

resulting from load.

Relative positioning

Positioning by means of relative

dimensions, that is from a position

related to any point to another

position, where the dimensions

are defined as an incremental

dimension and do not reference

a zero point.

Repeatability

The maximum deviation between

atual position values obtained in

repetitive moves to a desired position.

5

5.1



Resolution

In a measuring system, the smallest

displacement or change of angle that

can be sensed between two discrete

positions. In the case of incremental

sensors, the smallest value is an

increment.

Because of errors in the drive train

(hysteresis, reversal backlash,

torsion), in most systems, the smallest

executable step is signifcantly greater

than the resolution of the measuring

system.

Rigidity

A measure for the resistance of a

mechanical structure to a change

in shape under load. It is the quotient

of load change and form change.

The reciprocal of rigidity is flexibility.

In rotary drives, the torsional rigidity

is of interest. In gantries, the flexural

rigidity is specified.

The overall rigidity of a drive

unit is made up of the rigidity of the

individual components (rigidity of

drive bearing, gear, coupling, ball

screw, spindle bearing, nut bearing

on slide).

The ratio of force F and distortion x is

constant over a large range and is

given as follows (where k is the

material-dependent variant):

F = k ⋅ x

The greater the value of k, the more

rigid the material.

Second moment of area

A measurement of the efficiency of a

shape (as the cross-section of a beam)

in its resistance to bending,

expressed in mm4.

In general, a shape is more efficient

when the greater part of its mass is as

far as possible from its centroid (or

center of gravity).

5

5.1

Application Support

For technical assistance from our team of expert automation engineers, please photocopy

pages 217 and 218, fill in as much information as possible and fax to 1-800-96-FESTO.

216 03/2005 – Subject to change – Info 130 USFesto Corporation

Contact Information

Name _________________________________________________________________________

Company _____________________________________________________________________

Address _______________________________________________________________________

City ________________________________ State ____________ Zip Code ______________

Phone ______________________________ Fax ____________________________________

Email _________________________________________________________________________

Application Information

Stroke Required________________ [in / mm]

Loads/Forces

Weight [Fz] __________________ [lb/N]

Side Load [Fy] ________________[lb/N]

Pitch [My] ___________________ [in-lb/Nm]

Roll [Mx] ____________________ [in-lb/Nm]

Yaw [Mz] ____________________ [in-lb/Nm]

Load Externally Guided? [Yes/No] __________

If Yes, How?

________________________________________________________________________________

_______________________________________________________________________________

Repeatability Required __________ [in/mm]

Switches or Sensors Required? [Yes/No] _____________________________________________

End of Travel __________________ Home __________________

Brake Required [Yes/No] _________________

Orientation

� Horizontal

� Vertical

� Inclined [angle from horizontal] [θ] ________ °

Motion Profile

Speed [Max] ___________________ [in/sec/mm/sec]

Total Cycle Time ________________ [sec]

Acceleration Time ______________ [sec]

Deceleration Time ______________ [sec]

Number of Cycles _______________

Move Distance _________________ [in/mm]

DGE Linear ActuatorsApplication Worksheet (page 1 of 2)

Fax to: 1-800-96-FESTO

217

Environmental Considerations

Ambient Temperature Range

Min. ________ [°F/°C] Max. ________ [°F/°C]

Contaminants [Yes/No] ____________________

Type ___________________________________

________________________________________

Conditions [Cleanroom, etc.] ________________

________________________________________

________________________________________

03/2005 – Subject to change – Info 130 US Festo Corporation

θ

Motor Information

� Festo Motor Type: ____________________________________________________

� Third-party Motor Model Number: ___________________________________________

If third-party, is motor drawing provided? [Yes/No] __________

If no, please specify dimensions [inches/millimeters]:

Shaft Diameter [U] _____________________________________

Shaft Length [AH] _______________________________________

Pilot Diameter [AK] ______________________________________

Flange Thickness [LA] _____________________________________

Bolt Hole Diameter [BH] ____________________________________

Bolt Circle [AJ] __________________________________________

Pilot Length [T] _________________________________________

DGE Linear ActuatorsApplication Worksheet (page 2 of 2)

218 03/2005 – Subject to change – Info 130 USFesto Corporation

Notes:

________________________________________________________________________________________________

________________________________________________________________________________________________

________________________________________________________________________________________________

________________________________________________________________________________________________

________________________________________________________________________________________________

________________________________________________________________________________________________

________________________________________________________________________________________________

________________________________________________________________________________________________

________________________________________________________________________________________________

________________________________________________________________________________________________

________________________________________________________________________________________________

While every effort is made to

ensure that all dimensions and

specifications are correct, any

printing errors not rectified are

outside the control of Festo, who

cannot be held responsible for

the same. For Liability and

Warranty conditions, refer to our

standard “Conditions of Sale”,

available on request from your

local Festo office.

All rights reserved. No part of

this publication may be

reproduced or transmitted in any

form or by any means, electronic,

mechanical, photocopying or

otherwise, without the prior

written permission of Festo. All

technical data subject to change

according to technical update.

© Copyright 2005, Festo Corporation

LLeennggtthh oorr DDiissttaannccee

m > ft = x 3.281

mm > inch = ÷ 25.4

VVoolluummee

cm³ > in³ = x 0.061

MMaassss

g > lb = x 0.002

kg > lb = x 2.2046

PPrreessssuurree

bar > psi = x 14.7

TTeemmppeerraattuurree

C° > F° = x [1.8] + 32

FFllooww

l/min > Cv = x 0.001

l/min > scfm = x 0.0353

FFoorrccee

N > lbf = x 0.2248

kgf > N = x 9.80665

MMoommeenntt

Nm > in-lb = x 8.8507

Nm > ft-lb = x 0.7376

MMoommeenntt ooff IInneerrttiiaa

Kg·cm² > lb-in² = x 0.3417

Kg·m > lb-ft = x 7.233

Kg·m² > oz-in² = x 5.4675

Conversion FactorsThe conversion table belowincludes the most commonly usedfor designing a system. They aregiven to enable the user to makenecessary calculations.

Subject to change Catalog No.: 13024791 4.05

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www.festo.com

Festo North American Offices

United States

For ordering and product assistance,

or to find your nearest Festo Distributor

in the USA, contact us via:

Phone: 1.800.99.FESTO

Fax: 1.800.96.FESTO

Email: [email protected]

www.festo.com/us

Customer Resource Center502 Earth City ExpresswaySuite 125Earth City, MO 63045Call Toll-free: 1.800.993.3786Fax Toll-free: 1.800.963.3786

Headquarters

Festo Corporation395 Moreland RoadP.O. Box 18023Hauppauge, NY 11788

Boston OfficeTwo Constitution WayWoburn, MA 01801

Charlotte Office4301-S Stuart Andrew Blvd.Charlotte, NC 28217

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Dallas Office1825 Lakeway DriveSuite 600Lewisville, TX 75057

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New York Office 395 Moreland RoadP.O. Box 18023Hauppauge, NY 11788

Silicon Valley Office andWest Coast Design/Manufacturing

2800 Collier Canyon RoadLivermore, CA 94550

Mexico

HeadquartersFesto Pneumatic, S.A.Av. Ceylán 3Col. Tequesquinahuac54020 TlalnepantlaEdo. de MéxicoPhone: 011 52 [55] 53 21 66 00 Fax: 011 52 [55] 53 21 66 65Email: [email protected]

www.festo.com/mx

Aguascalientes Branch Office Phone: 00 1 52 [449] 915-1579 Fax: 00 1 52 [449] 918-3908

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Villahermosa Branch Office Phone: 00 1 52 [993] 352-2073Fax: 00 1 52 [993] 352-2073

Canada

Headquarters Festo Inc.5300 Explorer DriveMississauga, Ontario L4W 5G4Phone: 1.905.624.9000Fax: 1.905.624.9001 Email: [email protected]/ca

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Quebec Branch Office 2930 rue Watt, #117Ste-Foy, Quebec G1X 4G3Phone: 1.418.652.8750Fax: 1.418.652.8963

Vancouver Branch Office 2125 – 13700 Mayfield PlaceRichmond, BC V6V 2E4Phone: 1.604.231.9350Fax: 1.604.231.9319

Windsor Branch Office 3240 Electricity DriveWindsor, Ontario N8W 5J1Phone: 1.519.945.1990Fax: 1.519.945.1991

http://www.festo.com/us

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