dewatering - papertech totalvision systems paper tapes adhesive tapes cleaner cones sealing strips...

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Energy & Performance Dewatering Systems Fabric Guides & Tensioners Doctors & Showers Special Products Engineered Consumables Technological Services www.ibs-ppg.com IBS is your partner for Rebuilding, Increase of Performance, Trouble shooting, Energy saving, Reduction of costs, Reduction of CO 2 emissions System audit to de-bottleneck the black box press section. Focus on improving runability, improve felt life time and reduce energy consumption. iPRESS is a system solution consisting of of dewatering technology, showers, doctors, steamboxes, vacuum control, automation etc. It offers new solutions for inner- and outer industrial applications. LED- Technology No matter if aiming to increase the speed of the papermachine, improve paper properties, reduce chemical additives or save energy. With our big product portfolio and large amount of knowledge in papermaking we can help you to reach all your goals. The iTABLE is the first completely adjustable fourdrinier sheet forming zone. It provides control of drainage and stock activity from the headbox all the way to the end of the sheet forming zone where fiber mobility ceases. The iTABLE improves paper properties, minimizes energy and chemical consumption. iTABLE ® - papermaking reinvented ENERGY & PERFORMANCE IBS Austria GmbH Hauptstraße 22 8833 Teufenbach Austria • Europe Phone: +43 3582 8511-0 Fax: +43 3582 8511-310 E-Mail: [email protected] IBS Steel Performance Maschinenfabrik Berger GmbH Wienerstrasse 35 8720 Knittelfeld Austria • Europe Phone: +43 3512 82 442 Fax: +43 3512 82 442-99 E-Mail: [email protected] PGA Anlagenbau Ges.m.b.H. Gewerbeweg 3 9241 Wernberg Austria • Europe Phone: +43 4252 330 30-0 Fax: +43 4252 330 30-20 E-Mail: [email protected] Ecoworld LCL GmbH Schlossfeld 2 8811 Scheifling Austria • Europe Phone: +43 3582 222 58-10 Fax: +43 3582 222 58-15 E-Mail: [email protected] 12 9 3 8 2 7 13 10 14 1 SPECTRUM OF TECHNOLOGIES PERFORMANCE BEST SERVICE RUNABILITY SAFETY SHORTEST PAYBACK FLEXIBILITY PAPERMAKING KNOWLEDGE ENERGY SAVING JUD AG Papiermaschinen Industriering 15 9491 Ruggell Liechtenstein • Europe Phone: +423 375 82 82 Fax: +423 375 82 99 E-Mail: [email protected] IBS Finland Oy Sahantie 10 46860 Keltakangas Finland • Europe Phone: +358 5 360 3300 Fax: +358 5 360 3306 E-Mail: [email protected] IBS Of America Corporation 3732 Profit Way Chesapeake, VA 23323 • USA Phone: +1 757-485-4210 Fax: +1 757-487-0965 Toll Free: 1 888 427 6228 E-Mail: [email protected] IBS China No. 8 Loujiang North Road Taicang PC. 215400 Taicang Jiangsu Province • China Phone: +86 512 81609680 Fax: +86 512 81609675 E-Mail: [email protected] JUD Corporation 3732 Profit Way Chesapeake, VA 23323 • USA Phone: +1 757-485-4371 Fax: +1 757-485-4473 E-Mail: [email protected] James Ross Limited 4503 Rowsome Rd. East Elizabethtown Ontario • Canada K6T 1A9 Phone: +1 613 342-7734 Fax: +1 613 342 8439 Toll Free: 1 800 493 6663 E-Mail: [email protected] IBS Asia Pulp & Paper Technology Pte. Ltd. 22 Yio Chu Kang Road #02-05 Highland Centre Singapore 545535 PT IBS Indonesia Techno Park Industrial Estate Kav E.3 No. 5 Bumi Serpong Damai • Serpong - Tangerang Indonesia 15314 Phone: +62 21 75880105 (hunting) Fax: +62 21 75880106 E-Mail: [email protected] IBS Japan Ltd. 471-3 Nakajima Fuji-shi, Shizuoka, 416-0907, Japan Phone: +81 545 66 0363 Fax: +81 545 66 0635 E-Mail: [email protected] IBS do Brasil Tecnologia em Papel Ltda. Rua do Metalúrgico 140 - Salão n°3 Cep.: 13478-720 Jardim Industrial Werner Plaas Americana - S.P. - Brasil Phone: +55 19 3478 7507 Fax: +55 19 3468 6258 E-Mail: [email protected] Transphase Technology Ltd. 578 Artisan Lane Bowen Island. BC VON 1G2 • Canada Phone: +1 604-947-2548 Fax: +1 604-648-8372 E-Mail: [email protected] PMS Papiermaschinen-Systemtechnik GmbH Moltkestraße 1 77654 Offenburg Germany • Europe Phone: +49 781 939 970 Fax: +49 781 939 9777 E-Mail: [email protected] 6 5 4 THE BRANDS Ceramic Covers, Dewatering Elements, Vacuum Control Systems, Turn-up Systems Preparation, Fibrillation, Dispergers Wire and Felt Tensioners, Fabric Guides, Automatic Tensioning Controls Doctors, Showers, Oscillators, Doctor Blades LED Lighting Steel Construction and Machine Building Super Steam Vac Steam Showers and Re-Wetting Systems Ruby Nozzle and Edge Trimming Systems DEWATERING Proven PGA technology from planning up to turn-key plants for unloading & loading stations, mixing and dosing units, coating colour and chemical preparation, dispersing units and starch preparation. With the patented iFIBRE unit the customization of fibre gets possible with lower energy demand than traditional equipment like refiners, leading edge technology to boost virgin as well as secondary fiber properties. Plant engineering for Preparation iSAFETY Audit of entire vacuum system, starting from dewatering elements, separators, control valves and piping down to vacuum source. Report includes re-design of dewatering elements, new definition of required vacuum levels and air flows and proposal for new set up of vacuum plant. Vacuum Optimization Define with the papermaker smart control loops in order to reduce energy consumption, improve run ability and improve fabric & felt life time. Customized automation to combine existing and new equipment like EVA vacuum control valves, Online PDC moisture sensors and flowMASTER online flow measurement. Automation Customized solutions for basic fourdrinier up to high end crescent former tissue machines. Focus on improving energy consumption and paper quality, machine runability by improving dewatering, formation, wire and felt conditioning, press work and vacuum consumption. System solutions consisting of dewatering technology, double doctor systems, steamboxes, vacuum control, online moisture and flow measurement to achieve this improvements are part of our Tissue concept. Tissue iPRESS ® 11 9 7 14 11 8 13 12 10 5 6 2 1 3 16 4 15 15 16 SYSTEM SOLUTIONS DEWATERING Safety gets more and more important in the Pulp & Paper Industry. Also the IBS care much about that topic and therefore created iSAFETY-a concept which can improve the safety of the employees on their working places. Performance Rebuilds ENERGY-SAVING & PERFORMANCE IMPROVEMENT iPRESS TM

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Page 1: DEWATERING - Papertech TotalVision Systems Paper Tapes Adhesive Tapes Cleaner Cones Sealing Strips Air Tubes Doctors and showers are an important component in the ... Rossilator ™

Energy & Performance • Dewatering Systems • Fabric Guides & Tensioners

Doctors & Showers • Special Products • Engineered Consumables • Technological Services

www.ibs-ppg.com

IBS is your partner for Rebuilding, Increase of Performance, Trouble shooting,Energy saving, Reduction of costs, Reduction of CO2 emissions

System audit to de-bottleneck the black box press section. Focus on improving runability, improve felt life time and reduce energy consumption. iPRESS is a system solution consisting of of dewatering technology, showers, doctors, steamboxes, vacuum control, automation etc.

It offers new solutions for inner- and outer industrial applications.

LED- Technology

No matter if aiming to increase the speed of the papermachine, improve paper properties, reduce chemical additives or save energy. With our big product portfolio and large amount of knowledge in papermaking we can help you to reach all your goals.

The iTABLE is the first completely adjustable fourdrinier sheet forming zone. It provides control of drainage and stock activity from the headbox all the way to the end of the sheet forming zone where fiber mobility ceases. The iTABLE improves paper properties, minimizes energy and chemical consumption.

iTABLE® - papermaking reinvented

ENERGY & PERFORMANCE

IBS Austria GmbH

Hauptstraße 228833 TeufenbachAustria • EuropePhone: +43 3582 8511-0Fax: +43 3582 8511-310E-Mail: [email protected]

IBS Steel Performance

Maschinenfabrik Berger GmbHWienerstrasse 358720 KnittelfeldAustria • EuropePhone: +43 3512 82 442Fax: +43 3512 82 442-99E-Mail: [email protected]

PGA Anlagenbau Ges.m.b.H.

Gewerbeweg 39241 WernbergAustria • EuropePhone: +43 4252 330 30-0Fax: +43 4252 330 30-20E-Mail: [email protected]

Ecoworld LCL GmbH

Schlossfeld 28811 ScheiflingAustria • EuropePhone: +43 3582 222 58-10Fax: +43 3582 222 58-15E-Mail: [email protected]

12

9

3

8

2

7

13

10 14

1

SPECTRUM OF TECHNOLOGIES

PERFORMANCEBEST SERVICE

RUNABILITYSAFETY

SHORTEST PAYBACKFLEXIBILITY

PAPERMAKING KNOWLEDGEENERGY SAVING

JUD AG Papiermaschinen

Industriering 159491 RuggellLiechtenstein • EuropePhone: +423 375 82 82Fax: +423 375 82 99E-Mail: [email protected]

IBS Finland Oy

Sahantie 1046860 KeltakangasFinland • Europe Phone: +358 5 360 3300Fax: +358 5 360 3306E-Mail: [email protected]

IBS Of America Corporation

3732 Profit WayChesapeake, VA 23323 • USAPhone: +1 757-485-4210Fax: +1 757-487-0965Toll Free: 1 888 427 6228E-Mail: [email protected]

IBS China

No. 8 Loujiang North Road TaicangPC. 215400 Taicang Jiangsu Province • ChinaPhone: +86 512 81609680Fax: +86 512 81609675E-Mail: [email protected]

JUD Corporation

3732 Profit WayChesapeake, VA 23323 • USAPhone: +1 757-485-4371Fax: +1 757-485-4473E-Mail: [email protected]

James Ross Limited

4503 Rowsome Rd. EastElizabethtownOntario • Canada K6T 1A9Phone: +1 613 342-7734Fax: +1 613 342 8439Toll Free: 1 800 493 6663E-Mail: [email protected]

IBS AsiaPulp & Paper Technology Pte. Ltd.

22 Yio Chu Kang Road#02-05 Highland CentreSingapore 545535

PT IBS Indonesia

Techno Park Industrial Estate Kav E.3 No. 5Bumi Serpong Damai • Serpong - TangerangIndonesia 15314Phone: +62 21 75880105 (hunting)Fax: +62 21 75880106E-Mail: [email protected]

IBS Japan Ltd.

471-3 NakajimaFuji-shi, Shizuoka, 416-0907, JapanPhone: +81 545 66 0363Fax: +81 545 66 0635E-Mail: [email protected]

IBS do Brasil Tecnologia em Papel Ltda.

Rua do Metalúrgico140 - Salão n°3Cep.: 13478-720 Jardim Industrial Werner Plaas Americana - S.P. - Brasil Phone: +55 19 3478 7507Fax: +55 19 3468 6258E-Mail: [email protected]

Transphase Technology Ltd.

578 Artisan LaneBowen Island. BC VON 1G2 • CanadaPhone: +1 604-947-2548Fax: +1 604-648-8372E-Mail: [email protected]

PMS Papiermaschinen-Systemtechnik GmbH

Moltkestraße 177654 OffenburgGermany • EuropePhone: +49 781 939 970Fax: +49 781 939 9777E-Mail: [email protected]

6

5

4

THEBRANDS

Ceramic Covers, Dewatering Elements, Vacuum Control Systems, Turn-up Systems

Preparation, Fibrillation, Dispergers

Wire and Felt Tensioners, Fabric Guides, Automatic Tensioning Controls

Doctors, Showers, Oscillators, Doctor Blades

LED Lighting

Steel Construction and Machine Building

Super Steam Vac

Steam Showers and Re-Wetting Systems

Ruby Nozzle and Edge Trimming Systems

DEWATERING

DEWATERING

Proven PGA technology from planning up to turn-key plants for unloading & loading stations, mixing and dosing units, coating colour and chemical preparation, dispersing units and starch preparation. With the patented iFIBRE unit the customization of fibre gets possible with lower energy demand than traditional equipment like refiners, leading edge technology to boost virgin as well as secondary fiber properties.

Plant engineering for Preparation

iSAFETY

Audit of entire vacuum system, starting from dewatering elements, separators, control valves and piping down to vacuum source. Report includes re-design of dewatering elements, new definition of required vacuum levels and air flows and proposal for new set up of vacuum plant.

Vacuum Optimization

Define with the papermaker smart control loops in order to reduce energy consumption, improve run ability and improve fabric & felt life time. Customized automation to combine existing and new equipment like EVA vacuum control valves, Online PDC moisture sensors and flowMASTER online flow measurement.

Automation

Customized solutions for basic fourdrinier up to high end crescent former tissue

machines. Focus on improving energy consumption and paper

quality, machine runability by improving dewatering, formation, wire and felt conditioning, press work and vacuum consumption. System solutions consisting of dewatering technology, double doctor systems, steamboxes, vacuum control, online moisture and flow measurement to achieve this improvements are part of our Tissue concept.

Tissue

iPRESS®

11

97

14

11

813

12

10

5

6

2

13 16

415

15

16

SYSTEM SOLUTIONS

DEWATERING

DEWATERING

Safety gets more and more important in the Pulp & Paper Industry. Also the IBS care much about that topic and therefore created iSAFETY-a concept which can improve the safety of the employees on their working places.

Performance Rebuilds

ENERGY-SAVING &PERFORMANCE IMPROVEMENTiPRESS TM

Page 2: DEWATERING - Papertech TotalVision Systems Paper Tapes Adhesive Tapes Cleaner Cones Sealing Strips Air Tubes Doctors and showers are an important component in the ... Rossilator ™

ENGINEERED CONSUMABLES

As an “All-In-One” Partner, the IBS Paper Performance Group is able to supply you with, not only innovative and unique technologies but also with technical wear parts. With these products and their permanent availability, we can guarantee a consistent operation of your papermachine.

DEWATERING SYSTEMS

DOCTORS & SHOWERS

FABRIC GUIDES & TENSIONERS

SPECIAL PRODUCTS

To operate a paper machine efficiently requires not only innovative products, but numerous special services as well. In order to minimize downtime and start-up procedures, as well as maintenance related jobs, the IBS Paper Performance Group offers an advanced collection of technological services and product specific service packages tailored to your specific needs.

RegrindingMobile Regrinding Servicepreventive maintenance (PMAC™)Vacuum System ServiceDoctors & Showers ServiceFabric Guides & Tensioners ServiceWet End AuditWire Section OptimizationTroubleshooting...

With numerous patents, the latest of technologies, and top quality, IBS continues to demonstrate its leadership position in the global marketplace. With individualized and comprehensive solutions comprised of proven ceramic applications, along with highly developed dewatering structures - IBS sets the scale for these key technologies in the paper industry.

Innovative engineering and cutting-edge manufacturing processes contribute to the highest paper quality, optimized production output, ease-of-operation and reduced energy consumption.

JUD fabric tensioning systems are designed to maintain a consistent, specific farbic tension, thus assure an optimized process, as well as maximum fabric life.

optimized drainage performanceminimized fabric wearunlimited design varietyhighest qualityindividualized technology

exact and safe tension controlreliable output signal of load cellscompact, fully-enclosed construction

Turn-Up Paper Tapes

Turn-Up Adhesive Tapes

XLP™ Clear Performance Cone

Steam Shower

Paper TapesAdhesive TapesCleaner ConesSealing StripsAir Tubes

Doctors and showers are an important component in the operation of a modern papermachine. The products of James Ross have established a worldwide proven record of on-machine performance over the past fifty years.

Outstanding materials and smart technologies form the perfect combination - double doctors, crepe doctors, blade holders, doctor blades, doctor oscillators and a broad spectrum of shower pipe systems, along with comprehensive accessories are popular items in the paper industry.Innovative products such as the FabriCare, for dryer fabric cleaning, have also filled a niche in the industry.

reduced paper sheet defectsimproved paper qualitycustomer specific solutionsprolonged roll and fabric lifeenergy savings

With continuous growth of the company and a comprehensive understanding for the demanding requirements of operating a paper machine, the IBS Paper Performance Group has been able to increase its range of applications by adding specialized products.

For example: In applications with limited space, Turn-Up-Systems provide the highest level of safety during reel changes. They are user friendly and easy to operate.

Other innovative approaches include FabCurl™, steam showers and re-wetting systems to foster efficient and trouble free paper manufacturing processes.

Wave Control™

RCS 5000™

iFIBRE®

Load Cell Radial Tensioner

Two-Chamber Box with ceramic material quality AL-OXIDE

FabriCare - Cleaning Systems

Pneumatic Piston Guide

Shower actuated by 2move™

Ceramic material quality SI-NITRIDE

Hydroline™ Box

JUD fabric guiding systems ensure the highest degree of control and accuracy by utilizing top quality components, each perfectly synchronized to one another. The modular design guarantees easy maintenance.

accurate fabric guidinglow maintenance designreliable operation

The robust and compact design of every JUD equipment guarantees the highest level of reliability in operation, even under the most difficult conditions.

Rossilator™

Linear Tensioner

pressMASTERTM

dMASTER

EVA™Electronic Vacuum Control System

TECHNOLOGICAL SERVICES

7 PRODUCT GROUPS - 1 PARTNER

Energy & PerformanceDewatering SystemsDoctors & ShowersFabric Guides & Tensioners

Special ProductsEngineered ConsumablesTechnological Services

Double Doctor

SI-CARBIDE EXTREME™

Online-PDC™Online Paper Dryness Control

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+

ENERGY

PERFORMAN

CE

PMS SuperTrim S RAC

PMS Ruby Nozzlesfor high pressure showers