development of the methodology for environmental impact assessment of composite boats manufacturing...
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http://casper.snu.ac.kr.
Development of the Methodology for Environmental Impact Assessment of Composite Boats Manufacturing Process
7 April, 2015
22nd CIRP conference on Life Cycle Engineering, 7-9 April 2015, Sydney Australia
Yong-Kuk Jeong, Philippe Lee, SeungHoon Nam, Dong Kun Lee, Jong-Gye Shin
Computer-Aided Systems and Production Engineering Research Laboratory
Dept. of Naval Architecture & Ocean Engineering, Seoul National University, Seoul, Korea
Yong-Kuk Jeong (Ph.D. Candidate, Seoul National University, Korea)
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Outline
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Introduction
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Introduction
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Introduction
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Introduction
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Generic Yacht Work Breakdown Structure (YWBS)
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Generic Yacht Work Breakdown Structure
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Generic Yacht Work Breakdown Structure
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Generic Yacht Work Breakdown Structure
Target data group C
Target data group A
Target data group B
WBS item
G4 (Object)
G2 (Management)
G3 (Activity)
WBS item for “Cost management of hull manufacturing activity”
Hull
Cost
Manufacturing
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Generic Yacht Work Breakdown Structure
Material
Classification Society
Rating System
Related Industries
G5: Support
Electric System
Propulsion System
Outfitting System
Piping System
Hull and Appendage System
Sail System
G4: Object
Business
Development
Manufacturing
Service
G3: Activity
Integration Management
Scope Management
Time Management
Cost Management
Quality Management
Human Resource Management
Communications Management
Risk Management
Procurement Management
G2:Management
Estimation
Negotiation
G1: Project
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Generic Yacht Work Breakdown Structure
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Environmental Impact Assessment Model
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Environmental Impact Assessment Model
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Environmental Impact Assessment Model
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Environmental Impact Assessment Model
Basic structure of the generic YWBS
Environmental impact results of the unit product
Surface area of composite products
Environmental impact value
BRE report data (Unit product value)
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Environmental Impact Assessment Model
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Environmental Impact Assessment Model
Manufacturing Process
Materias
Environmental Indicators
Summary Environmental
Rating
Climate Change
Fossil Fuel Depletion
Ozone Human Toxicity
Waste Disposal
Water Extraction
Acid Deposition
Ecotoxicity Eutrophication Summer Smog Minerals
Extraction
Hand Lay-Up
CSM/Polyester E B C A E C A A D A E B
Woven Glass/Polyester D B B A D C A A C A D C
Hemp/Polyester D B B A E A A A C A D A
CSM/Polyester +50% CaCO3 filler B A A A C C A A B A D D
CSM/Polyester +50% ATH filler C B B A C D A B E A D E
CSM/Low styrene (LS) polyester D B C A E C A A D A C B
CSM/LS polyester +50% CaCO3 filler B A A A C C A A B A C D
CSM/LS polyester +50% ATH filler C B B A C D A B E A C E
CSM/Epoxy C C A A B C E C E C A C
Hemp/LS polyester +50% CaCO3 filler B A A A C A A A B A D B
Spray-up
Glass rovings/Polyester E B C A E B A B D A D B
Glass rovings/Polyester +50% CaCO3 filler C B B A C B A A B A D D
Glass rovings/Polyester +50% ATH filler C B B A C D A B E A D E
Glass rovings/Low styrene (LS) polyester D B C A E B A B D A C B
Glass rovings/LS polyester +50% CaCO3filler B B B A C B A A B A C D
Glass rovings/LS polyester +50% ATH filler C B B A C D A B E A C E
Vacuum Bag Moulding
CSM/Polyester E B C A E C A A D A E B
Glass/Epoxy Prepreg (hot melt) C C B A B E D B D B A D
Carbon/Epoxy Prepreg (hot melt) E E E E C A B E B E A B
Co-mingled glass/Polypropylene A B B A B A A B B A A B
RTM
Woven Glass/Polyester C C C A C E A B B A A D
Hemp/Polyester B B B A D A A B B A A A
Carbon/Polyester D D E E D A A E B D A A
Woven Glass/Polyester +50% CaCO3 filler B B B A B E A B A A A E
Woven Glass/Polyester +50% ATH filler B C B A B E A C C A A E
Resin Infusion
Woven Glass/Polyester D B C A D D A B C A B C
Hemp/Polyester D B C A E A A A D A C A
Woven Glass/Low styrene (LS) polyester C B C A D D A B C A B C
Woven Glass/Epoxy B C A A A E D C C B A D
Autoclave Moulding
Glass/Epoxy Prepreg (hot melt) B C B A A E C B C B A D
Carbon/Epoxy Prepreg (hot melt) D D E E B A B E B E A B
Materias (Fiber / Resin / (Core))
Composite product manufacturing process
Rating scale
A B C D E
No environmental impact
Low environmental impact
High environmental impact
0% 20% 40% 60% 80% 100%
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Environmental Impact Assessment Model
Generic YWBS group Level 1 code Level 2 code Level 3 code Description Generic YWBS group Level 1 code Level 2 code Level 3 code Description
3 MAN NNN NNN Composite manufacturing process 4 HAS APD DST Deckhouse step
3 MAN LAM NNN Laminating process 5 MAT NNN NNN Composite material
3 MAN LAM HLU Hand Lay-up 5 MAT FPM NNN Fiber + Matrix
3 MAN LAM SPU Spray-up 5 MAT FPM CSP CSM/Polyester
3 MAN LAM VBM Vacuum Bag Molding 5 MAT FPM CPC CSM/Polyester +50% CaCO3 filler
3 MAN LAM RIF Resin Infusion 5 MAT FPM CPA CSM/Polyester +50% ATH filler
3 MAN LAM RTM Resin Transfer Molding 5 MAT FPM CLP CSM/Low styrene (LS) polyester
3 MAN LAM ATM Autoclave Molding 5 MAT FPM CLC CSM/LS polyester +50% CaCO3 filler
3 MAN LAM PLT Pultrusion 5 MAT FPM CLA CSM/LS polyester +50% ATH filler
3 MAN LAM CPM Compression Molding 5 MAT FPM CSE CSM/Epoxy
4 HAS NNN NNN Composite boat hull 5 MAT FPM GRP Glass rovings/Polyester
4 HAS HUS NNN Hull surface 5 MAT FPM GPC Glass rovings/Polyester +50% CaCO3 filler
4 HAS HUS HUS Hull surface 5 MAT FPM GPA Glass rovings/Polyester +50% ATH filler
4 HAS BHD NNN Bulkhead 5 MAT FPM GLP Glass rovings/Low styrene (LS) polyester
4 HAS BHD LBH Lower bulkhead 5 MAT FPM GLC Glass rovings/LS polyester +50% CaCO3filler
4 HAS BHD UBH Upper bulkhead 5 MAT FPM GLA Glass rovings/LS polyester +50% ATH filler
4 HAS DCK NNN Deck 5 MAT FPM GEP Glass/Epoxy Prepreg
4 HAS DCK UDK Upper deck 5 MAT FPM CEP Carbon/Epoxy Prepreg
4 HAS DCK HAT Hatch opening 5 MAT FPM CGP Co-mingled glass/Polypropylene
4 HAS DCK HPL Hold plan 5 MAT FPM WGP Woven Glass/Polyester
4 HAS SST NNN Superstructure 5 MAT FPM HMP Hemp/Polyester
4 HAS SST DHO Deckhouse opening 5 MAT FPM CBP Carbon/Polyester
4 HAS SST UDR Upper deck roof 5 MAT FPM WPC Woven Glass/Polyester+50% CaCO3 filler
4 HAS SST UDH Upper deckhouse 5 MAT FPM WPA Woven Glass/Polyester+50% ATH filler
4 HAS APD NNN Hull appendage 5 MAT FPM WGL Woven Glass/Low styrene (LS) polyester
4 HAS APD RST Rear step 5 MAT FPM WGE Woven Glass/Epoxy
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Environmental Impact Assessment Model
Unit product i = 1
Manufacturing process
Material Environmental
impact value (pijk)
j = 1
k = 1 p111
k = 2 p112
k = 3 p113
j = 2 k = 1 p121
k = 2 p122
j = 3 k = 1 p131
Unit product i = 2
Manufacturing process
Material Environmental
impact value (pijk)
j = 1
k = 1 p211
k = 2 p212
k = 3 p213
j = 2 k = 1 p221
k = 2 p222
j = 3 k = 1 p231
Target product structure
Sub item Area of unit product (ani)
Unit product i = 1 Unit product i = 2
n = 1 a11 a12
n = 2 a21 a22
n = 3 a31 a32
n = 4 a41 a42
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Environmental Impact Assessment Model
Target product
Sub item A Sub item B Sub item C
Material
Manufacturing process
Environmental impact value
Material
Manufacturing process
Environmental impact value
Material
Manufacturing process
Environmental impact value
Material
Manufacturing process
Environmental impact value
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Applications: EcoReport
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Applications: EcoReport
Generic YWBS
item list
Properties of the generic YWBS items
for EIA model
EIA results graph
View ViewModel Model
Databinding
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Applications: EcoReport
«Logical Layer»View
«Logical Layer»View Model
«Logical Layer»Model
EI panel EI graphUnit product panelGeneric YWBS panel Unit EI value panel EI graphUnit area panel
«executable»EcoReport
Generic YWBS Unit product area Unit product EIUnit product
EI
«Logical Layer»Utility
TableExporter
«resource»LCAX(Life Cycle Assessment) Schema
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Applications: EcoReport
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Applications: EcoReport
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Applications: EcoReport
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Applications: EcoReport
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Applications: EcoReport
Open lcax file
Save lcax file
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Applications: EcoReport
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Applications: EcoReport
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Applications: EcoReport
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Applications: EcoReport
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Applications: EcoReport
Generic YWBS structure and data
CAD model and basic data of target product
Identify composite component
Calculate laminate area of each component
Define properties of each component
BRE report data
Define unit product data Calculate environmental impact of unit product
Generate EIA results of each component
Generate EIA results of entire target product
(single skin, sandwich)
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Applications: EcoReport
Hull surface (HAS-HUS-NNN)
Deck (HAS-DCK-NNN) Superstructure (HAS-SST-NNN)
Bulkhead (HAS-BHD-NNN)
Composite boat hull (HAS-NNN-NNN)
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Applications: EcoReport
MARADO
Hull surface
HUL
Bulkhead
BHD
Deck
DCK
Superstructure
SST
Hull surface Lower bulkhead
Upper bulkhead
Upper deck
Hatch opening
Hold plan
Deckhouse opening
Upper deck roof
Upper deckhouse
Total laminate surface area of MARADO
= 3309.61 m2
= 3193.45m2 + 116.17m2
3193.45, 96%
116.17, 4%
Single skin Sandwich
Single skin = 1246.94 m2 (37.68%) Sandwich = 0.00m2 (0.00%)
Single skin = 182.69 m2 (5.52%) Sandwich = 9.135m2 (0.28%) (Component area / Total area percentage)
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Environmental Impact Assessment of Composite Boats Manufacturing Process
HLU
SPU
VBM
RTM
RIF
ATM
0
5,000
10,000
15,000
20,000
25,000
CSP WGP HMP CPC CPA CLP CLC CLA CSE GRP GPC GPA GLP GLC GLA GEP CEP CGP CBP WPC WPA WGL WGE
11,674
10,160 9,386
6,474
11,397 11,186
6,230
11,154
13,336 11,365
9,291
11,414 11,121
9,046
11,170
11,673 13,848
22,143
7,579
13,259
8,264
19,325
9,586
12,836
11,155
10,174
11,154
12,722
12800.2
19268.2
Envi
ron
men
tal I
mp
act
Val
ue
Material Choice HLU SPU VBM
RTM RIF ATM
Applications: EcoReport
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Applications: EcoReport
0
5,000
10,000
15,000
20,000
25,000
2,419
8,629 1,967
6,983
0
5,000
10,000
15,000
20,000
25,000
HLU-CLC VBM-CEP
SST-NNN
DCK-HPL
DCK-HAT
DCK-UDK
BHD-UBH
BHD-LBH
HUS-HUS
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Conclusions
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Environmental Impact Assessment of Composite Boats Manufacturing Process
Conclusions
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Environmental Impact Assessment of Composite Boats Manufacturing Process
References
http://casper.snu.ac.kr.
Thank you for listening! 7 April, 2015
22nd CIRP conference on Life Cycle Engineering, 7-9 April 2015, Sydney Australia
Computer-Aided Systems and Production Engineering Research Laboratory
Dept. of Naval Architecture & Ocean Engineering, Seoul National University, Seoul, Korea
Yong-Kuk Jeong (Ph.D. Candidate, jake8967 at snu.ac.kr)