development of guidelines for asphalt recycling in pakistan

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Asphalt Recycling in Pakistan

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  • Development of Guidelines for Asphalt Development of Guidelines for Asphalt Recycling in Pakistan

    Syed Waqar Haider, Syed Waqar Haider, Ph.D., P.E.Ph.D., P.E.GilbertGilbert. Y. Baladi, . Y. Baladi, Ph.D., Ph.D., P.E.P.E.

    Department of Civil & Environmental EngineeringDepartment of Civil & Environmental Engineeringp C v & v g gp C v & v g g

    TayyebTayyeb AkramAkram, , Ph.D.Ph.D.National Institute of Transportation, National Institute of Transportation,

    National National University of Science & Technology, University of Science & Technology, Islamabad, Islamabad, PakistanPakistan

    PakistanPakistan--U.S. S&T Cooperative Program Symposium U.S. S&T Cooperative Program Symposium IslamabadIslamabad PakistanPakistan January 31January 31 Februray 1 Februray 1 2013 2013

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 1

    IslamabadIslamabad, , PakistanPakistan, , January 31January 31--Februray 1, Februray 1, 2013 2013

  • Presentation Overview

    IntroductionIntroduction

    R h bj tiR h bj ti Research objectivesResearch objectives

    BackgroundBackground

    Research Research approachapproach

    AccomplishmentsAccomplishmentspp

    Research outcomesResearch outcomes

    Research ImpactsResearch Impacts Research ImpactsResearch Impacts

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 2

  • Role of Roads in Economic Development

    Move goods and people in timely fashionMove goods and people in timely fashion Provide access to farms and rural areasProvide access to farms and rural areas Create jobsCreate jobs Generate investment opportunitiesGenerate investment opportunities Improve standard of living Improve standard of living p gp g

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 3

  • Transportation Modes in Pakistan

    100PassengerFreight

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    80

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    Freight

    National Highways only National Highways only t ib t 4 2 % (11 000 k ) t ib t 4 2 % (11 000 k )

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    ( contributes 4.2 % (11,000 km) contributes 4.2 % (11,000 km) of the total road network, they of the total road network, they carry 90% of total trafficcarry 90% of total traffic

    0

    20

    Road Rail AirTransport mode

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013

    Source: Economic Survey 2007Source: Economic Survey 2007--0808

    4

  • Overall Goals of the Research

    Introduce Introduce asphalt pavement recycling asphalt pavement recycling methodologies methodologies methodologies methodologies

    Positive socioPositive socio--economic and environmental economic and environmental impactsimpactsimpactsimpacts

    Technology transfer Technology transfer -- Training local professionals Training local professionals through short coursesthrough short coursesthrough short coursesthrough short courses

    Capacity building of academic institutionsCapacity building of academic institutions

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 5

  • Research Objectives

    Develop guidelines for asphalt pavement recycling in Develop guidelines for asphalt pavement recycling in Pakistan within the given constraints and Pakistan within the given constraints and

    i t l ditii t l ditienvironmental conditionsenvironmental conditions

    1.1. Develop guidelines for pavement evaluationDevelop guidelines for pavement evaluation

    2.2. Investigate the stateInvestigate the state--ofof--thethe--practice for pavement recyclingpractice for pavement recycling

    3.3. Develop procedure for material characterization for recyclingDevelop procedure for material characterization for recyclingp p y gp p y g

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 6

  • Research Tasks

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 7

  • Pavement Distress Rutting

    NN--5, Lahore 5, Lahore -- IslamabadIslamabad

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 8

  • Pavement Distress Cracking

    NN--5, Lahore 5, Lahore -- IslamabadIslamabad

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 9

  • Causes of Distress Excessive truck loads

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 10

  • Causes of Distress Climatic factors

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 11

  • Needs for Pavement Preservation

    In 1998, network analysis using the HDMIn 1998, network analysis using the HDM--III III computer program showed that an annual budget computer program showed that an annual budget p p g gp p g gof PKR 6.0 billions per year is required over 10 of PKR 6.0 billions per year is required over 10 years period to improve the average network years period to improve the average network

    I 2005 h l d i d f PKR 6 0 I 2005 h l d i d f PKR 6 0

    conditions to an acceptable levelconditions to an acceptable levelSource: (NHA 2005), and (Rodrigo and Haider 1998)Source: (NHA 2005), and (Rodrigo and Haider 1998)

    In 2005, the annual needs increased from PKR 6.0 In 2005, the annual needs increased from PKR 6.0 to 10.5 billions after adjusting for inflationto 10.5 billions after adjusting for inflation

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 12

  • The Problem

    Funding for preventive maintenance, preservation, Funding for preventive maintenance, preservation, rehabilitation, and reconstruction of roadways rehabilitation, and reconstruction of roadways , y, ycompete with other demands on the limited public compete with other demands on the limited public funds and resources. funds and resources.

    Innovation is required in order to do more with less. Innovation is required in order to do more with less.

    A h lt t liA h lt t li i h i h Asphalt pavement recyclingAsphalt pavement recycling is one way to stretch is one way to stretch existing budgets to maintain, preserve, rehabilitate and existing budgets to maintain, preserve, rehabilitate and reconstruct more kilometers of roadwaysreconstruct more kilometers of roadwaysreconstruct more kilometers of roadways.reconstruct more kilometers of roadways.

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 13

  • Advantages

    The advantages of asphalt pavement surface recycling The advantages of asphalt pavement surface recycling (hot or cold in(hot or cold in--place and inplace and in--plant recycling) include:plant recycling) include:99 Conservation of natural resourcesConservation of natural resources

    99 Better pavement performanceBetter pavement performance

    (( pp p y g)p y g)

    99 Better pavement performanceBetter pavement performance

    99 Reduced traffic disruption, maintained pavement geometry Reduced traffic disruption, maintained pavement geometry and thicknessesand thicknessesand thicknessesand thicknesses

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 14

  • Existing Practice Wasted resources & environmental hazardsg

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 15

  • Existing Practice Wasted resources & environmental hazardsg

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 16

  • Hot-in-place Recycling (HIR)

    PP h i ih i iPrePre--heating unitheating unit

    WirtgensWirtgens recycling trainrecycling train

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 17

  • HIR

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013

    Remixing unitRemixing unit

    18

  • HIR

    Scarifying / Heating unitScarifying / Heating unit

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 19

  • HIR

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013

    New HMA placed in remixing unitNew HMA placed in remixing unit

    20

  • Cold Milling

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 21

  • Cold-in-place Recycling (CIR)

    CIR t i ki NCIR t i ki N 55Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013

    CIR train working on NCIR train working on N--55

    22

  • CIRc

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    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 23

  • In-plant Recycling in USA

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 24

  • In-plant Recycling in USA

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 25

  • In-plant Recycling in USA

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 26

  • Technology TransferPakistan team visit to USAPakistan team visit to USAAugust 16August 16--25, 200625, 2006 Revised research plan

    Visit to cold-in-place recycled road project

    Visit to the state-of-the-art asphalt mixing plant

    One week training course at NCAT, Auburn

    USA team visit to PakistanUSA team visit to PakistanDecember 10December 10--22, 200622, 2006 Three-day short course Infrastructure asset management systems and asphalt recycling practices

    and technologies, more than 200 people attending from the road authorities, private sector and academia.

    Several recycling projects site visits and meetings with HEC NUST and NHA officials Several recycling projects site visits and meetings with HEC, NUST and NHA officials

    USA team visit to PakistanUSA team visit to PakistanMarch 1March 1--9, 20089, 2008 Two-day short course State-of-the-art in road construction and quality control assurance issues,

    more than 120 people attending from the road authorities, private sector and academia.more than 120 people attending from the road authorities, private sector and academia.

    Several meetings with contractors, consultants, the World Bank, NHA and NUST officials.

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 27

  • Technical Publications Final Report entitled Develop Guidelines for Recycling of Develop Guidelines for Recycling of

    Asphalt Pavements in PakistanAsphalt Pavements in Pakistan, 2009. Two journal papers presented Two journal papers presented at at the the Annual Meeting of Two journal papers presented Two journal papers presented at at the the Annual Meeting of

    Transportation Research Board, 2008 and 2009. Nine Nine conference papers conference papers published and presented at following

    fconferences: 6th International Conference MAIREPAV6, Torino, Italy, July 8-10, 2009 6th RILEM International Conference on Cracking in Pavements, Chicago,

    USA, June 8-11, 2008. 6th International Conference on Road and Airfield Pavement Technology

    (ICPT) Conference, Japan, July 2008. 7th International Conference on: Sustainable Aggregates, Asphalt

    Technology and Pavement Engineering, Liverpool, UK. February 20-21, 2008.

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 28

  • Masters Thesis Introduction of performanceIntroduction of performance--based specification for Asphalt binders in based specification for Asphalt binders in

    PakistanPakistan, by Mr. by Mr. QaziQazi AurangzebAurangzeb, 2007.

    Characterization of RAP and asphalt binders for their potential use in CIR Characterization of RAP and asphalt binders for their potential use in CIR p pp pwith foamed asphalt through conventional and performance testingwith foamed asphalt through conventional and performance testing, by Mr. Khurram MalikMr. Khurram Malik, 2008.

    HotHot--inin--place recycling experience on motorway (Mplace recycling experience on motorway (M--2) in Pakistan2) in Pakistan, by Mr. Mr. p y g p y (p y g p y ( )) , yNadeemNadeem A. A. QureshiQureshi, 2008.

    Developing pavement evaluation guidelines for selection of flexible Developing pavement evaluation guidelines for selection of flexible pavement recycling strategies in Pakistanpavement recycling strategies in Pakistan, by Mr. Mr. ArshadArshad HussainHussain, 2008.p y g gp y g g , y ,

    Characterization Characterization of binder blends for asphalt mixtures containing of binder blends for asphalt mixtures containing reclaimed asphalt pavements, reclaimed asphalt pavements, by Mr. Mudissar, 2009.

    R tti R tti S tibilit f A h lt Mi t i l di RAP i Si l S tibilit f A h lt Mi t i l di RAP i Si l Rutting Rutting Susceptibility of Asphalt Mixtures including RAP using Simple Susceptibility of Asphalt Mixtures including RAP using Simple Performance TestingPerformance Testing, , by Mr. Anees Ali, 2010.

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 29

  • Training Components

    More than 300 highway related professionals from More than 300 highway related professionals from public, private and academic sectors were trained public, private and academic sectors were trained p , pp , pduring short coursesduring short courses

    The academic/research/supporting staff at NIT The academic/research/supporting staff at NIT working on the research were trained for using the working on the research were trained for using the statestate--ofof--thethe--art material testing using new art material testing using new laboratory equipment procured through the research laboratory equipment procured through the research laboratory equipment procured through the research laboratory equipment procured through the research grantgrant

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 30

  • Outcome of the Research Guidelines for the evaluation of existing pavements Guidelines for the evaluation of existing pavements

    Pavement structure assessment criteria for selecting asphalt Pavement structure assessment criteria for selecting asphalt recycling methodrecycling method

    Guidelines for construction processes which includes detailed Guidelines for construction processes which includes detailed procedures and methodsprocedures and methodsprocedures and methodsprocedures and methods

    Guidelines for material evaluation and characterization for Guidelines for material evaluation and characterization for asphalt recyclingasphalt recyclingp y gp y g

    Guidelines for asphalt mixture design involving RAP by highway Guidelines for asphalt mixture design involving RAP by highway class class

    A process for evaluating and upgrading the guidelinesA process for evaluating and upgrading the guidelines

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 31

  • Research Impactf f h h ll b f h hf f h h ll b f h h

    Universities and InstitutionsUniversities and Institutions

    Benefits of the research will be for entire highway sector in Benefits of the research will be for entire highway sector in Pakistan. The beneficiaries include:Pakistan. The beneficiaries include:

    National University of Sciences and Technology (NUST)

    National Institute of Transportation (NIT)

    University of Engineering and Technology (UETs) at Lahore Taxila Karachi andUniversity of Engineering and Technology (UETs) at Lahore, Taxila, Karachi, and

    Peshawar

    Organizations and AgenciesOrganizations and AgenciesN ti l Hi h A th it (NHA) National Highway Authority (NHA)

    Provincial Highway Authorities (Punjab, Sindh, NWFP, and Baluchistan)

    Provincial Communications & Works (C&W) Departments

    District and City Governments

    Highway Construction Industry

    Design and Supervision Consultants

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 32

  • Research ImpactResearch Impact

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 33

  • AcknowledgementsAcknowledgements

    PakistanPakistan--US Science and US Science and T h l C ti T h l C ti

    This research is a part of the This research is a part of the 44--years study (2006years study (2006--2009) 2009) entitled:entitled:

    Technology Cooperative Technology Cooperative ProgramProgram

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    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in Pakistan

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 34

  • Thank YouThank You

    Development of Guidelines for Asphalt Recycling in PakistanDevelopment of Guidelines for Asphalt Recycling in PakistanPakistan-US S&T Symposium, Islamabad, Pakistan, January 2013 35