development of e saving glass by malaysia overview using quality function deployment method for...
DESCRIPTION
E-Saving Glass or Low E-Glass is an advanced window glass with two functions, transmitting light and blocking heat. It is special type of glass that has spectrally selective metallic oxide coatings applied on it to allow only certain wavelengths of the light spectrum to pass through the glass while restricting others. So that substantial energy efficiency could be attained and costs saving could be attained for consumers.TRANSCRIPT
Syaiful-Rizal Hamid, Boon-Cheong Chew, Muhammad-Azfar Abdullah & Sarah-Halim
[email protected], [email protected], [email protected],
Faculty of Technology Management and Technopreneurship
University of Technical Malaysia Malacca
Hang Tuah Jaya
76100 Durian Tunggal
Melaka
DEVELOPMENT OF E-SAVING GLASS BY MALAYSIA
OVERVIEW USING QUALITY FUNCTION DEPLOYMENT
METHOD FOR MARKET TRANSFORMATION
SECTION 1INTRODUCTION
INTRODUCTION
• This research discusses the development of E-saving glass in Malaysia using QFD for market transformation.
• The QFD method is utilised by a multidisciplinary team to translate a set of customer requirements (the “Voice of Customer” (VOC)), market research and technical benchmarking data into an appropriate number of prioritised engineering targets that could be met by a new product design.
• In a building, window is playing an important role for ventilation but as a thermal weak spot.
RESEARCH PROBLEM
• According to Balthazar (1992), up to 15 times heat is gained or lost through windows.
• With a 33°C hot climate in Malaysia, most of the offices, commercial buildings and residential are equipped with air-conditioning. Therefore what the Malaysian market looking for is a window which can retain the cooled room temperature and prevent heat transfer from the external environment.
RESEARCH OBJECTIVES
SECTION 2LITERATURE REVIEW
• According to Boor (2008), glass which is used on windows has become the focus of intensive research and development aimed at maximizing its two functions, transmitting light and blocking heat.
• ESG retain more internal heat and to absorb natural daylight. (Kiani et al,2007)
• Special type of glass that has spectrally selective metallic oxide coatings applied on it to allow only certain wavelengths of the light spectrum to pass through the glass while restricting others.
• Prevent ultraviolet (that warms the objects) or infrared from entering the buildings. (Sohail et al, 2012).
• ESG or Low-E Glass is developed so that substantial energy efficiency could be attained and costs saving could be attained for consumers.
SECTION 3ANALYSIS & FINDINGS
• translate a set of customer requirements (VOC), market research and technical benchmarking data into an appropriate number of prioritised engineering targets be met by a new product design.
• an interdisciplinary team process that aids in planning for new or improved designs and processes.
Quality Function Deployment
1st HOQ: Customer Needs
200 customers around Malacca
Selected Company Hoya
Competitors 1. MSG Glass2. KSG Glass3. Topline Glass
The needs of the customers which must be met to satisfy the customer.
2nd HOQ: Part Deployment Matrix
To assign the parts to each feature/component of the product so as to meet the level of targets set in the first HOQ.
7 Design attributes selected from 1st HOQ:1.Glass Thickness2.Metal-oxide coating3.Desiccant Filling4.Spacer Bar thickness5.FSS angle6.Gas Filling
* Internal Benchmarking amongcompetitors.
3rd HOQ: Process Planning Matrix
Concentrates on development of the best processes and practices that would deliver the target levels of specifications set for each part or feature of the product.
The correlations between component requirement and process operation are identified from several characteristics. The selected characteristics:1. Chemical Vapor Deposition2. Vertical Gas Filling3. Hot Melt Extruder4. Desiccant Dispenser5. FSS Fabrication
4th HOQ: Production Control Matrix
Defines inspection and quality control parameters and methods to be used in the production process of each process step (quality control process steps).
There are three quality factor need to point out that guarantee maximum satisfaction of customer needs are:1.Gas analyzer2.Desiccant testing3.Bandwidth calculation
SECTION 4CONCLUSION
CONTACT1.Muhammad Azfar Bin AbdullahEmail: [email protected]: my.linkedin.com/in/azfarabdullah/
2. Mohd Syaiful Rizal Bin Abd HamidEmal: [email protected]
3.Boon Cheong ChewEmail: [email protected]: my.linkedin.com/in/bcchew
4. Siti Sarah Binti Abdul HalimEmail: [email protected]