design methodology machine elements - kts.tul.cz · standard components can significantly reduce...

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Petr Žabka Šimon Kovář DESIGN METHODOLOGY Machine elements

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Page 1: DESIGN METHODOLOGY Machine elements - kts.tul.cz · Standard components can significantly reduce costs by reducing research, development and producing times Design Methodology | 2017

Petr Žabka

Šimon Kovář

DESIGN METHODOLOGYMachine elements

Page 2: DESIGN METHODOLOGY Machine elements - kts.tul.cz · Standard components can significantly reduce costs by reducing research, development and producing times Design Methodology | 2017

Standard components can significantly reduce costs by reducing research, development and

producing times

Design Methodology | 2017

Time is money

(Benjamin Franklin 1849)

Page 3: DESIGN METHODOLOGY Machine elements - kts.tul.cz · Standard components can significantly reduce costs by reducing research, development and producing times Design Methodology | 2017

Design Methodology | 2017

Standard Components

ISO standardsEN ČSN

Page 4: DESIGN METHODOLOGY Machine elements - kts.tul.cz · Standard components can significantly reduce costs by reducing research, development and producing times Design Methodology | 2017

Design Methodology | 2017

Common Components

Wide spread parts but out of standards

Page 5: DESIGN METHODOLOGY Machine elements - kts.tul.cz · Standard components can significantly reduce costs by reducing research, development and producing times Design Methodology | 2017

Design Methodology | 2017

Complex Units

Assemblies of function units

Page 6: DESIGN METHODOLOGY Machine elements - kts.tul.cz · Standard components can significantly reduce costs by reducing research, development and producing times Design Methodology | 2017

Design Methodology | 2017

Semi-produced PartsParts that needs to be finished

Page 7: DESIGN METHODOLOGY Machine elements - kts.tul.cz · Standard components can significantly reduce costs by reducing research, development and producing times Design Methodology | 2017

Design Methodology | 2017

Special Parts

Special for some application field

Page 8: DESIGN METHODOLOGY Machine elements - kts.tul.cz · Standard components can significantly reduce costs by reducing research, development and producing times Design Methodology | 2017

Design Methodology | 2016

Modular Systems

"LEGO" systems

Page 9: DESIGN METHODOLOGY Machine elements - kts.tul.cz · Standard components can significantly reduce costs by reducing research, development and producing times Design Methodology | 2017

Design Methodology | 2016

Items for Other Purpose

Originally designed for another applications

Page 10: DESIGN METHODOLOGY Machine elements - kts.tul.cz · Standard components can significantly reduce costs by reducing research, development and producing times Design Methodology | 2017

Design Methodology | 2016

Advantages and Disadvantages

Advantages

• Lower costs

• Fast delivery

• Replaceability (no need for spare parts)

• Better quality (know-how of producers)

• Wider technological possibilities

• Available aid and consulting services

• Provided warranty by producers

Disadvantages

• Limited number of designs

Page 11: DESIGN METHODOLOGY Machine elements - kts.tul.cz · Standard components can significantly reduce costs by reducing research, development and producing times Design Methodology | 2017

Design Methodology | 2016

Examples of 3D models to copy standardized parts

Page 12: DESIGN METHODOLOGY Machine elements - kts.tul.cz · Standard components can significantly reduce costs by reducing research, development and producing times Design Methodology | 2017

Design Methodology | 2017

CAD part libraries

Tracepartshttp://www.tracepartsonline.net

CAD communityhttp://b2b.partcommunity.com

3Dpartlib

http://www.3dpartlib.com/cs/

Page 13: DESIGN METHODOLOGY Machine elements - kts.tul.cz · Standard components can significantly reduce costs by reducing research, development and producing times Design Methodology | 2017

Design Methodology | 2017

Parts can be obtained directly from distributors.Example:

http://uk.misumi-ec.com/vona2/detail/110300120950

https://www.misumi-ec.com/sg/useradmin/US006NewAccountPaymentSelectCmd.do?commandCode=NO_AUTH_REGIST_WOS_USER

It is necessary to register on:

The window for defining 2D or 3D formatsWe recommend copying STEP or IGES format

Page 14: DESIGN METHODOLOGY Machine elements - kts.tul.cz · Standard components can significantly reduce costs by reducing research, development and producing times Design Methodology | 2017

Design Methodology | 2017

https://us.misumi-ec.com/us/ideanote/

Misumi – „IDEA NOTE“examples of applications of standardized parts

Page 15: DESIGN METHODOLOGY Machine elements - kts.tul.cz · Standard components can significantly reduce costs by reducing research, development and producing times Design Methodology | 2017

Design Methodology | 2017

http://www.igus-cad.com

IGUS – plastics for longer life

Page 16: DESIGN METHODOLOGY Machine elements - kts.tul.cz · Standard components can significantly reduce costs by reducing research, development and producing times Design Methodology | 2017

Design Methodology | 2017

List of suppliers of standardized parts

http://www.essentracomponents.cz

http://www.haberkorn.cz

http://www.halder.com

http://www.item24us.com

http://www.misumi-europe.com

https://www.hennlich.cz

Page 17: DESIGN METHODOLOGY Machine elements - kts.tul.cz · Standard components can significantly reduce costs by reducing research, development and producing times Design Methodology | 2017

Design Methodology | 2017

List of suppliers of drives and gears

https://www.festo.com

https://www.br-automation.com

http://www.chiaravalli.com

https://www.faulhaber.com

https://www.smc.eu

http://www.teatechnik.cz/

Page 18: DESIGN METHODOLOGY Machine elements - kts.tul.cz · Standard components can significantly reduce costs by reducing research, development and producing times Design Methodology | 2017

Design Methodology | 2017

Standard components

http://www.ina.de/content.ina.de

http://www.skf.com

http://fullerfasteners.com/

http://www.metalcom.cz