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Page 1: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:
Page 2: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:
Page 3: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:
Page 4: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

POWERHUB2Power Distribution Module

Page 5: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

[96mm] 3.8in.

[80

mm

] 3

.1in

.

[79mm]

3.1in.

Page 6: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:
Page 7: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

[96mm] 3.75in.

[95

mm

] 3

.75

in.

[95mm]

3.75in.

Page 8: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:
Page 9: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

[65mm] 2.6in.

[10

8m

m]

4.2

in.

[99mm] 4in.

Page 10: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:
Page 11: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

[60mm] 2.4in.

[85

mm

] 3

.3in

.

[55mm]

2.2in.

Page 12: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:
Page 13: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

[60mm] 2.4in.

[67

mm

] 2

.6in

.

[43mm]

1.7in.

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Page 15: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

Suzuki Boulevard C90

Shown with:

Chrome DR1 Single-Intensity Lights

Chrome DM Micro Single-Intensity Lights

DOT Headlight Replacement Module

TwistedThrottle.com | 9

Page 16: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

Model-specific mounting solutions for every

bike in your garage.

Honda NC700X shown with Denali D4 lights on crashbar mounts and

Denali D2 lights on fender mounts.

KTM 690 SMC shown with Denali DR1 lights on fork tube mounts.

BMW S1000RR shown with Denali DM Micro lights on fender mounts.

TwistedThrottle.com | 13

Page 17: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

/// Application and Mounting GuideLED Light Kits

Page 18: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

Universal Fender Mount (DM) // Compatible with DM lights// Fits all motorcycles with an M5 or M6 front fender mounting point// Lowest profile mounting option// Single axis of adjustability (up/down)

$17.99SKU: LAH.00.10100

Page 19: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

Universal Fender Mount (D2) // Compatible with D2 lights // Fits all motorcycles with an M5 or M6 front fender mounting point// Lowest profile mounting option// Single axis of adjustability (up/down)

$26.99SKU: LAH.00.10200

Page 20: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

Engine Guard/Crashbar Mount // Compatible with DM, D2, DX, D4, DR1 lights // Fits all engine guards and crashbars from 22mm to 29mm (7/8” to1 1/8”)// Includes rotatable mounting shelf

$74.99SKU: LAH.00.10300.B

Page 21: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

Engine Guard/Frame Mount // Compatible with DM, D2, DX, D4, DR1 lights // Fits all engine guards and frame tubes from 32mm to 38mm (1 1/4” to1 1/2”)// Includes rotatable mounting shelf// Available in Chrome

$77.99SKU: LAH.00.10400.B

Page 22: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

Conventional Fork Tube Mount // Compatible with DM, D2, DX, D4, DR1 lights // Fits all fork tubes from 39mm to 49mm (1 1/2” to1 7/8”)// Includes rotatable mounting shelf // Available in Chrome

$79.99SKU: LAH.00.10600.B

Page 23: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

Inverted Fork Tube Mount // Compatible with DM, D2, DX, D4, DR1 lights // Fits all fork tubes from 50mm to 60mm (2” to2 3/8”)// Includes rotatable mounting shelf

$79.99SKU: LAH.00.10500.B

Page 24: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

Universal Offset Fairing Mount// Compatible with DM, D2, DX, D4, DR1 lights // Fits all motorcycles with an M5, M6, or M8 fender or fairing mounting points// Three axis of adjustability ( front/back, left/right, up/down)

$49.99SKU: LAH.00.10000

Page 25: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

Bike Specific Fairing Mount// Compatible with DM, D2, DX, D4, DR1 lights // Ideal mounting location for auxiliary driving lights// See application chart for your bike model// Two axis of adjustability (left/right, up/down)

$29.99-$69.99Example Bike Specific Mounting Bracket Kit

Yamaha Super TenereeSKU: LAH.06.10000

Page 26: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

Bike Specific Fairing Mount// Examples

Yamaha Super TenereeSKU: LAH.06.10000

BMW G650/F650 GS SKU: LAH.07.10600

DUCATI MultistradaSKU: LAH.22.10000

KTM 990 AdventureSKU: LAH.04.10000

HONDA NC700 SKU: LAH.01.10000

SUZUKI DL650 (gen 1)SKU: LAH.05.10000

SUZUKI DL650 (gen 1)SKU: LAH.05.10100

TRIUMPH TIGER 800 SKU: LAH.11.10000

KAWASAKI KLR 650 SKU: LAH.08.10000

BMW R1200GS LCSKU: LAH.07.10400

BMW R1200GSSKU: LAH.07.10300

BMW F800GSSKU: LAH.07.10100

TRIUMPH TIGER 1200SKU: LAH.11.10100

BMW K1600 GTSKU: LAH.07.10200

KAWASAKI Versys (gen 1)SKU: LAH.08.10100

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BMW R1200GS LC

BE SEEN - BE HEARD - BE SAFEDENALI offers complete solutions specific to your vehicle so you can go farther, see more, and get home safe. To create the optimum lighting and visibility package mount long distance spot lights higher up for night time riding, mount smaller yet super bright wide angle lights lower down to increase day time visibility & night time fill, and add a ridiculously loud horn...of course. Choose among our 5 lights and 3 horns to create the perfect solution for your riding style.

APPLICATION GUIDE2013-2016

5. SWITCH MOUNT(For Horizontal Perch Bolts)

9. POWERHUB 2(Power Distribution Module)

7. HORN(SoundBomb Compact)

6. BIKE SPECIFICHORN MOUNT(FITS COMPACT HORN)

! Plug & Play AdaptersHorn Harness......................DNL.ELC.10000

BMW Horn Connector........DNL.WHS.10100

BMW GPS Power Tap.......DNL.WHS.10000

DMDDDDMMMMMMMM

6. Bike Specific Horn Mount

HMT.07.10400.........................$18.99

D2D2D22

D4

apappp7.7 HORORNN(SoundBomb Comp

1. Bike Specific Fairing Mount

LAH.07.10400..........................$62.99

2. Crash Bar Light Mount

LAH.00.10300..........................$74.99

4. Universal Fender Mount

LAH.00.10100 (DM).................$24.99LAH.00.10200 (D2)..................$39.99

8. SoundBomb Mini Horn

TT-SB.10200............................$29.99

D4 LED Light Kit

TT-D4.....................................$309.99

7. SoundBomb Compact Horn

TT-SB.10000............................$49.99

DX LED Light Kit

TT-DX....................................$389.99

DR1 LED Light Kit

TT-DR1..................................$349.99

5. Switch Mount (Flat)

MBK.00.10100 (Single) ...........$11.99MBK.00.10200 (Double)...........$11.99

D2 LED Light Kit

TT-D2.....................................$379.99

DM LED Light Kit

TT-DM....................................$249.99

9. PowerHub2 Fuse/Ground Block

ELC.00.30000........................$129.99

1. BIKE SPECIFIC FAIRING MOUNT(FITS ALL LIGHTS)

2. CRASHBAR MOUNT(FITS ALL LIGHTS)

4. UNIVERSALFENDER MOUNT(FITS DM & D2 LIGHTS)

3. BIKE SPECIFIC FAIRING MOUNT(DM LIGHTS ONLY)

3. Bike Specific Fairing Mount

LAH.DM.07.10000....................$39.99

DM

7 HORORNN

D4D444444

DDDMMMMMMMM

Page 38: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

BE SEEN - BE HEARD - BE SAFEDENALI offers complete solutions specific to your vehicle so you can go further, see more, and get home safe. To create the optimum lighting and visibility package mount long distance spot lights higher up for night time riding, mount smaller yet super bright wide angle lights lower down to increase day time visibility & night time fill, and add a ridiculously loud horn...of course. Choose between our 5 lights and 3 horns to create the perfect solution for your riding style.

1. Bike Specific Fender Mount

LAH.07.10200..........................$59.99

7. HORN(SoundBomb Split)

3. SWITCH MOUNT(For Horizonal Perch Bolts)

9. POWERHUB 2(Power Distribution Module)

DM

D2

DR1

BMW K1600GT/GTL APPLICATION GUIDE2012-2016

2. BIKE SPECIFIC FAIRING MOUNT(FITS ALL LIGHTS)

3. CRASHBAR MOUNT(FITS ALL LIGHTS)

D4 LED Light Kit

TT-D4.....................................$309.99

DX LED Light Kit

TT-DX....................................$389.99

DR1 LED Light Kit

TT-DR1..................................$349.99

D2 LED Light Kit

TT-D2.....................................$379.99

DM LED Light Kit

TT-DM....................................$249.99

9. PowerHub2 Fuse/Ground Block

ELC.00.30000........................$129.99

6. Bike Specific Horn Mount

HMT.07.10500...........In Development

8. SoundBomb Mini Horn

TT-SB.10200............................$29.99

7. SoundBomb Compact Horn

TT-SB.10000............................$49.99

5. Switch Mount (Flat)

MBK.00.10100 (Single) ...........$11.99MBK.00.10200 (Double)...........$11.99

4. Universal Fender Mount

LAH.00.10100 (DM).................$24.99LAH.00.10200 (D2)..................$39.99

! Plug & Play AdaptersHorn Harness......................DNL.ELC.10000

BMW Horn Connector........DNL.WHS.10100

BMW GPS Power Tap.......DNL.WHS.10000

2. Bike Specific Fairing Mount

LAH.07.10800............In Development

6. BIKE SPECIFICHORN MOUNT(FITS SPLIT HORN)

3. Crash Bar Light Mount

LAH.00.10300..........................$74.99

1. BIKE SPECIFIC FENDER MOUNT(FITS ALL LIGHTS)

version 06.30.16

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Page 41: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

TT-D2 Instruction Rev: 01

PLEASE READ BEFORE INSTALLINGTWISTED THROTTLE products should be installed by a qualified, experienced motorcycle technician. If you are unsure of your ability to properly install a product, please have the product installed by your local motorcycle dealer. TWISTED THROTTLE takes no responsibility for damages caused by improper installation.

All screws, bolts, and nuts, including all replacement hardware provided by TWISTED THROTTLE should be tightened to the torque specified in the OEM maintenance manual for your motorcycle. If no torque specifications are provided in the OEM maintenance manual, the following torques may be used:

All screws, bolts, and nuts should be checked after driving the first 30 miles (50 km) to ensure that all are tightened to the proper torque.

Medium strength liquid thread-locker (i.e., "Locktite") should be used to secure all screws, bolts, and nuts.

Denali D2 LED Driving LightsDual Intensity

D2 LED light Pod

Qty.........................2

2Socket Head Screw

M3x20...............DIN 912

Qty.........................2

3Hinge Link

Qty........................2

440° Optic

Qty.........................210° Optic InstalledK

it C

onte

nts

“U” Bracket Hinge

Qty.........................2

6Lock Nut (M6)

M6.....................DIN 985

Qty.........................2

7Hex Head Screw

M6x35................DIN 933

Qty........................2

13 Allen Key

Qty.........................1

Dual IntensityWiring Harness

11

Qty.........................1

Zip Tie

2.5mm

14

Qty.........................4

Posi-Tap Connector12

Qty........................2

1

5

M8 through hole

5 Amp Fuse

Lock Nut (M8)

Qty.........................2M8.......................DIN 985

9

Hex Head Screw

M8x16................DIN 933

8

Qty........................2

Plastic Nut Cap10

Qty.........................2

DENALIMotorcycle Lighting & Electronics

M5...........................................3.5 ft-lbs (5 Nm) M6...........................................7 ft-lbs (9.6 Nm) M8..........................................13 ft-lbs (18 Nm)

WARNING! – Only use the included wiring harness to wire Denali lights. Even though the plug may be similar to other wiring, Denali lights have unique circuitry that can easily be damaged by using wiring other than the included harness.

Twisted Throttle LLC570 Noose Neck RdExeter, RI 02822

phone: 401.284.4200fax: 401.223.6955www.twistedthrottle.com

Distributed by:

Page 42: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

DENALI // D2 LED Dual Intensity Driving Lights // TT-D2.KIT

Mounting Instructions

1 2

3

7

5

8

9

6

Example Mounting Bracket

1

3

2

10

DENALIMotorcycle Lighting & Electronics

Page 43: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

BATTERY

Switched 12 volt Power Wire

100% Intensity Trigger Wire

Lighted on/off Button

Positive

Negative (Ground)

D2 Light

D2 Light

Wiring Option One: Standard Dual Intensity (high and low)

Function: In this wiring configuration, Denali D2 lights will function perfectly in sync with your original headlight. The D2 low beam (40% intensity) will come on when your motorcycle is turned on, and the D2 high beam (100% intensity) will come on when you switch your high beams on. To turn the D2 light system off entirely, simply press the lighted on/off switch.

How to Wire:(1) Attach the positive and negative ring terminals to the battery.

(2) Identify the white wire (switched power) . Use one posi-tap connector to tap the white wire into the motorcycles low beam headlight wire. If your bike has a dual filament bulb (H4, Hs1) you will need to tap into any switched 12 volt power source. For example, your motorcycles running light wire or dash light wire are a switched 12 volt power source.

(3) Identify the blue wire (100% intensity trigger). Use one posi-tap connector to tap the blue wire into the high beam headlight wire of your motorcycle.

(4) Connect the D2 Lights and mount the switch. Check to make sure they are functioning properly. Make sure all wires and switch are properly routed from the battery to the lights avoiding hot surfaces, sharp objects, and moving parts.

Note: Universal and bike specific mounting kits are available at twisted throttle.com. Additional wiring options are possible. Visit twistedthrottle.com/denalid2 to view an installation tutorial.

Wiring Instructions

DENALI // D2 LED Dual Intensity Driving Lights // TT-D2

5 AMP

Motorcycle Headlight High Beam Wire

Motorcycle Running Light Wire ( or any switched 12 volt power source)

WARNING! – If mounting the lights to the front fender, forks, or fairing, turn the handlebars fully left and right and fully compress & uncompress the suspension to ensure the wires will not bind and have enough slack for your motorcycle to operate properly.

Wiring Diagram (Dual Intensity)Note: This drawing is not to scale. Components are enlarged for illustrative purposes only.

Posi -Tap

Posi -Tap

MF

M F

M FM F

M F

Controller Box

DENALIMotorcycle Lighting & Electronics

Page 44: Denali Electronics - Catalog and Application Guide - 2016files.twistedthrottle.com.s3.amazonaws.com/Catalogs/... · 2017-05-02 · Standard Dual Intensity (high and low) Function:

BATTERY

Switched 12 volt Power Wire

100% Intensity Trigger Wire

Wiring Option Two: Full Intensity (no low beam)

Function: In this wiring configuration, Denali D2 lights will function at 100% intensity (high beam) independent of your motorcycles original headlight. The integrated switch will allow you to turn your D2 lights on and off at 100% intensity only.

How to Wire:(1) Attach the positive and negative ring terminals to the battery.

(2) Identify the white wire (switched power) and the blue wire (100% intensity trigger).

(3) Twist the exposed ends of the two wires together, then fasten both wires through the small end of one posi-tap connector. Tap the combined blue and white wire into the motorcycles low beam headlight wire or any switched 12 volt power wire (a rear running light wire or dash light wire would also work)

(4) Connect the D2 Lights and mount the switch. Check to make sure they are functioning properly. Make sure all wires and switch are properly routed from the battery to the lights avoiding hot surfaces, sharp objects, and moving parts. If mounting the lights to the front fender, forks, or fairing, turn the handlebars fully left and right and fully compress & uncompress the suspension to ensure the wires will not bind and have enough slack for your motorcycle to operate properly. Note: Universal and bike specific mounting kits are available at twisted throttle.com. Additional wiring options are possible. Visit twistedthrottle.com/denalid2 to view an installation tutorial.

Wiring Instructions

DENALI // D2 LED Dual Intensity Driving Lights // TT-D2

Motorcycle Headlight Low beam Wire (or any switched 12 volt power source)

WARNING! – If mounting the lights to the front fender, forks, or fairing, turn the handlebars fully left and right and fully compress & uncompress the suspension to ensure the wires will not bind and have enough slack for your motorcycle to operate properly.

Wiring Diagram (Full Intensity)Note: This drawing is not to scale. Components are enlarged for illustrative purposes only.

Posi -Tap

BATTERY

Lighted on/off Button

Positive

Negative (Ground)

5 AMP

MF

D2 Light

D2 Light

M F

M FM F

M F

Controller Box

DENALIMotorcycle Lighting & Electronics

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