deliverable list
DESCRIPTION
Deliverable List for Instrumentation for Oil & Gas refineryTRANSCRIPT
S.No.Deliverables
1. Contents of Instrument & Control System Documents.
2. Design basis for instrumentation system.
3. General specification for Instrumentation
4. General specification of automation system
5. General Specifications for Fire, Gas & Smoke detection system
6. General Specifications for Analyzers & analyzer system
7. Instrument systems' block diagram and system architectures.
8. Control and Instrumentation System Architecture Drawings for: DCS PLC SIS FGS
9. Instrumentation calculations for: Control valve. Safety/relief device. D/p type flow measurement calculation, including Restriction Orifices. D/p type level measurement calculation Rota meter sizing calculation Analyzer sample loop calculation Ex i loop calculation Voltage drops calculation for all instrument signal and power cables. Level Sketches for all vessels/ equipment level measurement. Instrument air consumption calculation. Complex loop algorithm, all constant & variables, with sample calculations and all tuning parameters.
10. Power and Heat Dissipation Calculations.
11. Instrument Index, I/O point database for DCS/ESD & FGS.
12. Instrument Configuration Index, programming sheets.
13. Range, alarm, timer and trip setting (RATTS) list.
14. DCS, PLC, SIS, FGS I/O List
15. DCS, PLC, SIS, FGS Supervision Datasheet
16. Specifications for: Plant automation system (DCS/ESD) Fire Smoke and Gas detection system Analyzer houses, analyzer systems and local analyzers Process analyzer. Gas Chromatography' specification. Field instruments (flow/ level/ pressure/ temperature) Flow metering system Machine monitoring /control / trip system Control valves globe type / butterfly type / contoured ball type Self-regulating valves On/off valves - ball type / butterfly /globe / gate type Instrument cable (single/ multi pair) Junction boxes. Duct. Cable trays. Cable glands Push buttons (Local field mounted and control room aux console)
17. Bimetallic Thermometer Data Sheet
18. Temperature Element Data Sheet
19. Temperature Transmitter Data Sheet
20. Pressure Gauge Data Sheet
21. Pressure Transmitter Data Sheet
22. DP transmitter data sheet.
23. Orifice Plate Data Sheet
24. Level Gauge Data Sheet
25. Tank Level Transmitter Datasheet
26. Local Level Indicator Data Sheet
27. Control Valve Data Sheet
28. Pressure Regulating Valve Data Sheet
29. On Off Valve Data Sheet
30. Analyzer Data Sheet
31. Flow measurement instrument data sheet.
32. Combustible & Toxic Gas Detecting Alarm Indicator Data Sheet
33. Control System functional design specification (DCS/ESD/FGS. Package unit control systems. Etc.)
34. Process control diagrams (PCD's) or Functional Loop schematics with control narratives/explanation for all complex loops: to be given to System vendor for implementation in DCS.
35. Instrument Interlock/logic diagrams in FBD format. Which will be given to System vendor for implementation of detail logic/interlock.
36. Instrument cause and effect diagrams with control. Interlock/logic narratives.
37. Detailed Logic diagrams in ESD systems (as built in ESD by vendor)
38. Sequential diagrams for any process control sequence with narratives.
39. DCS graphic display information and philosophy.
40. Central Control Room Equipment Layout Drawing
41. PIB Equipment Layout Drawing
42. Main Cable Transfer (MCT) Layout
43. Central Control Room Cable Layout
44. PIB Cable Layout
45. PIB earthing Layout
46. Instrument installation/erection schedule
47. Field Instrument Location Drawing
48. Gas Detector Layout Drawing
49. Combustible and Toxic Gas Detector Layout Drawing
50. Fire. Gas and Smoke detection layout along with Manual Call Point location layouts.
51. Fire, Gas and Smoke and gas detection installation details along with Manual call point.
52. Fire. Gas and Smoke mimic layout/Graphics.
53. Instrument field location layout (including all field instruments. JB. Instrument air manifold. Analyzers. PA system field call stations. Etc.)
54. Instrument location layout for field ESD-switches in field and AUX consoles located at control room /aux room.
55. Analyzer GA/IA drawings, panel wiring drawings and SHS drawings.
56. Instrument Field Cable Layout Drawing
57. Instrument Cable Tray Layout
58. Instrument process piping details.
59. Instrument Air Pipe Layout
60. Instrument air piping details
61. Instrument Heat Tracing Drawing
62. Instrument installation details with primary/secondary sketches. Instrument hook up drawings.
63. Instrument nameplate schedule.
64. Instrument local panel/skid layout.
65. I&C MTO
66. Instrument Material Takeoff
67. Connection list instrument field side including JB schedule/Local panels.
68. Connection list instrument Plant Interface Building (PIB) side for all DCS/ESD and all third party control system (i.e. Unit Control Panels)
69. Filed Instrument Cabling Details.
70. Cable Drum Schedule
71. Junction Box Wiring Diagram
72. Marshalling Cabinet Termination Drawing
73. Cable Connection Diagram
74. Instrument Earthing Philosophy Diagram
75. Grounding System Drawing
76. Instrument Loop Diagram
77. Instrument Power Supply System Drawing
78. Electrical instrumentation interface.
79. SIL/HAZOP reports (with HSE)
80. Commissioning Manual (for instrument and control system)
81. Operational Manual (for instrument and control system)
82. Maintenance manual (for instrument and control system)
83. Equipment part list.
84. DCS/ESD/FGS System Documents Specifications System architecture, Inst. Block Diagrams for various and party control systems architecture and its interface with DCS DCS/ESD/FGS I/O List System sizing and loading (both in terms of hardware and software load) Nest Loading & Channel Allocation All Panels' GA/IA and wiring details Wiring Diagram and marshalling philosophy Cabinet room and control room GA/IA Power consumption and Heat Dissipation Calculation System FAT/SAT procedure Vendor documents As-built drawings & documents. Software and programming for maintenance.