deliverable list

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S.No. Deliverables 1. Contents of Instrument & Control System Documents. 2. Design basis for instrumentation system. 3. General specification for Instrumentation 4. General specification of automation system 5. General Specifications for Fire, Gas & Smoke detection system 6. General Specifications for Analyzers & analyzer system 7. Instrument systems' block diagram and system architectures. 8. Control and Instrumentation System Architecture Drawings for: • DCS • PLC • SIS • FGS 9. Instrumentation calculations for: • Control valve. • Safety/relief device. • D/p type flow measurement calculation, including Restriction Orifices. • D/p type level measurement calculation • Rota meter sizing calculation • Analyzer sample loop calculation • Ex i loop calculation • Voltage drops calculation for all instrument signal and power cables. • Level Sketches for all vessels/ equipment level measurement. • Instrument air consumption calculation. • Complex loop algorithm, all constant & variables, with sample calculations and all tuning parameters. 10. Power and Heat Dissipation Calculations. 11. Instrument Index, I/O point database for DCS/ESD & FGS. 12. Instrument Configuration Index, programming sheets. 13. Range, alarm, timer and trip setting (RATTS) list. 14. DCS, PLC, SIS, FGS I/O List 15. DCS, PLC, SIS, FGS Supervision Datasheet 16. Specifications for: • Plant automation system (DCS/ESD) • Fire Smoke and Gas detection system • Analyzer houses, analyzer systems and local analyzers • Process analyzer. Gas Chromatography' specification. • Field instruments (flow/ level/ pressure/ temperature) • Flow metering system

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Deliverable List for Instrumentation for Oil & Gas refinery

TRANSCRIPT

S.No.Deliverables

1. Contents of Instrument & Control System Documents.

2. Design basis for instrumentation system.

3. General specification for Instrumentation

4. General specification of automation system

5. General Specifications for Fire, Gas & Smoke detection system

6. General Specifications for Analyzers & analyzer system

7. Instrument systems' block diagram and system architectures.

8. Control and Instrumentation System Architecture Drawings for: DCS PLC SIS FGS

9. Instrumentation calculations for: Control valve. Safety/relief device. D/p type flow measurement calculation, including Restriction Orifices. D/p type level measurement calculation Rota meter sizing calculation Analyzer sample loop calculation Ex i loop calculation Voltage drops calculation for all instrument signal and power cables. Level Sketches for all vessels/ equipment level measurement. Instrument air consumption calculation. Complex loop algorithm, all constant & variables, with sample calculations and all tuning parameters.

10. Power and Heat Dissipation Calculations.

11. Instrument Index, I/O point database for DCS/ESD & FGS.

12. Instrument Configuration Index, programming sheets.

13. Range, alarm, timer and trip setting (RATTS) list.

14. DCS, PLC, SIS, FGS I/O List

15. DCS, PLC, SIS, FGS Supervision Datasheet

16. Specifications for: Plant automation system (DCS/ESD) Fire Smoke and Gas detection system Analyzer houses, analyzer systems and local analyzers Process analyzer. Gas Chromatography' specification. Field instruments (flow/ level/ pressure/ temperature) Flow metering system Machine monitoring /control / trip system Control valves globe type / butterfly type / contoured ball type Self-regulating valves On/off valves - ball type / butterfly /globe / gate type Instrument cable (single/ multi pair) Junction boxes. Duct. Cable trays. Cable glands Push buttons (Local field mounted and control room aux console)

17. Bimetallic Thermometer Data Sheet

18. Temperature Element Data Sheet

19. Temperature Transmitter Data Sheet

20. Pressure Gauge Data Sheet

21. Pressure Transmitter Data Sheet

22. DP transmitter data sheet.

23. Orifice Plate Data Sheet

24. Level Gauge Data Sheet

25. Tank Level Transmitter Datasheet

26. Local Level Indicator Data Sheet

27. Control Valve Data Sheet

28. Pressure Regulating Valve Data Sheet

29. On Off Valve Data Sheet

30. Analyzer Data Sheet

31. Flow measurement instrument data sheet.

32. Combustible & Toxic Gas Detecting Alarm Indicator Data Sheet

33. Control System functional design specification (DCS/ESD/FGS. Package unit control systems. Etc.)

34. Process control diagrams (PCD's) or Functional Loop schematics with control narratives/explanation for all complex loops: to be given to System vendor for implementation in DCS.

35. Instrument Interlock/logic diagrams in FBD format. Which will be given to System vendor for implementation of detail logic/interlock.

36. Instrument cause and effect diagrams with control. Interlock/logic narratives.

37. Detailed Logic diagrams in ESD systems (as built in ESD by vendor)

38. Sequential diagrams for any process control sequence with narratives.

39. DCS graphic display information and philosophy.

40. Central Control Room Equipment Layout Drawing

41. PIB Equipment Layout Drawing

42. Main Cable Transfer (MCT) Layout

43. Central Control Room Cable Layout

44. PIB Cable Layout

45. PIB earthing Layout

46. Instrument installation/erection schedule

47. Field Instrument Location Drawing

48. Gas Detector Layout Drawing

49. Combustible and Toxic Gas Detector Layout Drawing

50. Fire. Gas and Smoke detection layout along with Manual Call Point location layouts.

51. Fire, Gas and Smoke and gas detection installation details along with Manual call point.

52. Fire. Gas and Smoke mimic layout/Graphics.

53. Instrument field location layout (including all field instruments. JB. Instrument air manifold. Analyzers. PA system field call stations. Etc.)

54. Instrument location layout for field ESD-switches in field and AUX consoles located at control room /aux room.

55. Analyzer GA/IA drawings, panel wiring drawings and SHS drawings.

56. Instrument Field Cable Layout Drawing

57. Instrument Cable Tray Layout

58. Instrument process piping details.

59. Instrument Air Pipe Layout

60. Instrument air piping details

61. Instrument Heat Tracing Drawing

62. Instrument installation details with primary/secondary sketches. Instrument hook up drawings.

63. Instrument nameplate schedule.

64. Instrument local panel/skid layout.

65. I&C MTO

66. Instrument Material Takeoff

67. Connection list instrument field side including JB schedule/Local panels.

68. Connection list instrument Plant Interface Building (PIB) side for all DCS/ESD and all third party control system (i.e. Unit Control Panels)

69. Filed Instrument Cabling Details.

70. Cable Drum Schedule

71. Junction Box Wiring Diagram

72. Marshalling Cabinet Termination Drawing

73. Cable Connection Diagram

74. Instrument Earthing Philosophy Diagram

75. Grounding System Drawing

76. Instrument Loop Diagram

77. Instrument Power Supply System Drawing

78. Electrical instrumentation interface.

79. SIL/HAZOP reports (with HSE)

80. Commissioning Manual (for instrument and control system)

81. Operational Manual (for instrument and control system)

82. Maintenance manual (for instrument and control system)

83. Equipment part list.

84. DCS/ESD/FGS System Documents Specifications System architecture, Inst. Block Diagrams for various and party control systems architecture and its interface with DCS DCS/ESD/FGS I/O List System sizing and loading (both in terms of hardware and software load) Nest Loading & Channel Allocation All Panels' GA/IA and wiring details Wiring Diagram and marshalling philosophy Cabinet room and control room GA/IA Power consumption and Heat Dissipation Calculation System FAT/SAT procedure Vendor documents As-built drawings & documents. Software and programming for maintenance.