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Decline Warning Lights System Jason Lindley Electrical Technical Officer, Project Engineering August 22, 2011

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Page 1: Decline Warning Lights System Jason Lindley Electrical Technical Officer, Project Engineering August 22, 2011

Decline Warning Lights System

Jason LindleyElectrical Technical Officer, Project Engineering August 22, 2011

Page 2: Decline Warning Lights System Jason Lindley Electrical Technical Officer, Project Engineering August 22, 2011

Background

Jason Lindley, Electrical Technical Officer, Project Engineering, August 22, 2011 Slide 2

Interaction between light and heavy vehicles is recognised as a Principal Hazard.

Limited visibility underground increases vehicle interaction hazards.Our innovation seeks to control light and heavy vehicle interaction.

Page 3: Decline Warning Lights System Jason Lindley Electrical Technical Officer, Project Engineering August 22, 2011

The Issue

Jason Lindley, Electrical Technical Officer, Project Engineering, August 22, 2011 Slide 3

Cannington has a variety of controls to reduce risks from vehicle interaction - but all have limitations.

Controls are prone to human error.Cannington’s layout does not allow elimination of vehicle interaction. Changes to the traffic plan didn’t deliver an acceptable level of risk.A better system was needed.

Page 4: Decline Warning Lights System Jason Lindley Electrical Technical Officer, Project Engineering August 22, 2011

The Solution

Jason Lindley, Electrical Technical Officer, Project Engineering, August 22, 2011 Slide 4

Page 5: Decline Warning Lights System Jason Lindley Electrical Technical Officer, Project Engineering August 22, 2011

The Solution—How It Works

Jason Lindley, Electrical Technical Officer, Project Engineering, August 22, 2011 Slide 5

Page 6: Decline Warning Lights System Jason Lindley Electrical Technical Officer, Project Engineering August 22, 2011

The Solution—Development

Jason Lindley, Electrical Technical Officer, Project Engineering, August 22, 2011 Slide 6

The Decline Warning Light System was built using a robust wireless link.

The system uses omni-directional transmitters and wireless frequencies to control the red or green lights switching on or off.

It delivers an engineering control for a principal hazard.

Page 7: Decline Warning Lights System Jason Lindley Electrical Technical Officer, Project Engineering August 22, 2011

The Solution—Key Milestones

Jason Lindley, Electrical Technical Officer, Project Engineering, August 22, 2011 Slide 7

Research and development commenced in June 2010.A prototype was developed and a four month trial began soon after.The system was well received by the workforce.By Q3 FY12 a production version of the system will be fully

implemented in the northern mining zone of Cannington Mine.

Page 8: Decline Warning Lights System Jason Lindley Electrical Technical Officer, Project Engineering August 22, 2011

Benefits/ Effects

Jason Lindley, Electrical Technical Officer, Project Engineering, August 22, 2011 Slide 8

The Decline Warning Lights System has been well received by workforce.

The system has potential to:• minimise and prevent unnecessary vehicle interaction• support other collision avoidance measures• reduce the risk of injury• support and enhance the site traffic management plan.

Installation time is short and cost is relatively low compared to the benefits of the system.

Page 9: Decline Warning Lights System Jason Lindley Electrical Technical Officer, Project Engineering August 22, 2011

Costs

Jason Lindley, Electrical Technical Officer, Project Engineering, August 22, 2011 Slide 9

Initial system costs are expected to be approximately $335 000 to install in the northern zone of Cannington Mine.

Page 10: Decline Warning Lights System Jason Lindley Electrical Technical Officer, Project Engineering August 22, 2011

Transferability

Jason Lindley, Electrical Technical Officer, Project Engineering, August 22, 2011 Slide 10

Easily incorporated into other underground mines.Application to install in surface operations, where limited visibility or

manoeuvrability is present in areas of vehicle and human interaction.

Page 11: Decline Warning Lights System Jason Lindley Electrical Technical Officer, Project Engineering August 22, 2011

Innovation

Jason Lindley, Electrical Technical Officer, Project Engineering, August 22, 2011 Slide 11

Extensive research did not find a system to suit the mine’s needs.The team spoke to site personnel to find out why other systems

weren’t accepted.The system was an original idea and creation developed by the

Cannington team.

Page 12: Decline Warning Lights System Jason Lindley Electrical Technical Officer, Project Engineering August 22, 2011

Discussion and Questions

Jason Lindley, Electrical Technical Officer, Project Engineering, August 22, 2011 Slide 12