dcg generator sets final

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Mechron Power Systems 2437 Kaladar Avenue Ottawa, Ontario Canada K1V 8B9 Tel: (613) 733-3855 Fax: (613) 733-8197 www.mechron.com A Division of Toromont Industries Ltd. Product Sheet DCG Series DC Generator Sets Mechron’s DCG line of generator sets is designed for use in DC prime, standby and hybrid- renewable applications. DCG generators ensure continuous operation of your equipment, providing automatic start to charge station batteries in the event of utility or rectifier failure or low station batteries. DCG generators feature advanced microprocessor controls and available remote monitoring and control capability. DCG Series Generator Sets are available with weather-resistant enclosures for outdoor installation. Benefits: Simple, redundant battery backup designed for ease of installation and maintenance DC output reduces costs and space requirements and increases efficiency and reliability over AC solutions. The DC output connects directly to the station battery, bypassing rectifiers; no transfer switch is required Seamless integration with hybrid-renewable systems, including solar, wind and Mechron’s Cycle Charge™ system Automatic operation based on defined conditions including loss of AC utility power and low station battery voltage ensures uninterrupted DC power availability Available in 4.5 or 7 kW, 24 or 48 VDC, positive or negative ground Available in diesel, natural gas and liquid propane gas versions Allows for smaller capacity station battery Configurable shutdowns and alarms via PC interface Remote monitoring, control and configuration via GC View software or GC WebView web browser interface

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Page 1: DCG Generator Sets Final

Mechron Power Systems2437 Kaladar AvenueOttawa, OntarioCanada K1V 8B9

Tel: (613) 733-3855Fax: (613) 733-8197

www.mechron.com

A Division ofToromont Industries Ltd.

Product Sheet

DCG Series DC Generator Sets Mechron’s DCG line of generator

sets is designed for use in DC

prime, standby and hybrid-

renewable applications. DCG

generators ensure continuous

operation of your equipment,

providing automatic start to

charge station batteries in the

event of utility or rectifier failure

or low station batteries. DCG

generators feature advanced

microprocessor controls and

available remote monitoring and control capability. DCG Series

Generator Sets are available with weather-resistant enclosures for

outdoor installation.

Benefits:

• Simple, redundant battery backup designed for ease of installation

and maintenance

• DC output reduces costs and space requirements and increases

efficiency and reliability over AC solutions. The DC output

connects directly to the station battery, bypassing rectifiers; no

transfer switch is required

• Seamless integration with hybrid-renewable systems, including

solar, wind and Mechron’s Cycle Charge™ system

• Automatic operation based on defined conditions including loss of

AC utility power and low station battery voltage ensures

uninterrupted DC power availability

• Available in 4.5 or 7 kW, 24 or 48 VDC, positive or negative ground

• Available in diesel, natural gas and liquid propane gas versions

• Allows for smaller capacity station battery

• Configurable shutdowns and alarms via PC interface

• Remote monitoring, control and configuration via GC View software

or GC WebView web browser interface

Page 2: DCG Generator Sets Final

Mechron Power Systems2437 Kaladar AvenueOttawa, OntarioCanada K1V 8B9

Tel: (613) 733-3855Fax: (613) 733-8197

www.mechron.com

A Division ofToromont Industries Ltd.

Product Sheet

Features: • Automatic start on loss of AC utility power or low station battery

voltage

• Engine run hourmeter

• Discrete Outputs: Common Alarm, AC Available, Engine Running

• Shutdowns (with indication)

• Low Oil Pressure

• High Engine Temperature

• Overspeed

• Underspeed

• Overvoltage

• No speed signal

• Local Run / Off / Auto settings

• Discrete input for remote Start / Stop / Reset

• RS232 and Ethernet communications ports for remote monitoring

and control and diagnostic interface

• GC View Software: Allows complete remote monitoring, control and configuration of alarms, shutdowns and settings

• GC WebView: Built-in web server for HTTP web-based monitoring

Options: • Outdoor enclosure

• Wind, snow, ice and rain resistant

• Forklift pockets

• Lockable, with tamper resistant hardware

• Available height extension legs up to 1m (39”)

• Available sound-attenuation – 67 dBA @ 25 feet (7.6m)

• Cold weather package

• Extended maintenance interval (1,000 hours)

• Extended run 48 hour fuel tank (150L / 39.6 US gal)

• Single point lift (without enclosure)

• Start battery and on-board battery charger

• DC output circuit breaker

• Dial-up Modem Package

• Automatic dial out pager notification on warning or fault

• Trend and Report Software for GC View

• Programmable HMI operator interface for on-site visual display of

operating parameters, alarms, shutdowns and settings and control

of ancillary site functions

Page 3: DCG Generator Sets Final

Mechron Power Systems2437 Kaladar AvenueOttawa, OntarioCanada K1V 8B9

Tel: (613) 733-3855Fax: (613) 733-8197

www.mechron.com

A Division ofToromont Industries Ltd.

Product Sheet

GC Series Controllers:

DCG Series Generator Sets include

Mechron’s GC 2000 controller. The GC

2000 features a full HMI interface,

providing comprehensive controls and

safety shutdowns, including full engine

and alternator field control, automatic

start, cycling and remote control and

monitoring capability.

SPECIFICATIONS

Power Ratings 4.5 - 7 kW

Output Voltages 24 or 48 VDC, positive or negative ground

Engine Types Liquid Cooled - Kubota

Voltage Regulation +/-1%

Ripple 500 mV

Communications Protocols: TCP/IP (HTTP, custom), Modbus ASCII Connectors: RS232-DB9, Ethernet RJ45

Discrete Outputs Common Alarm AC Available Engine Running

Shutdowns Low Oil Pressure High Engine Temperature Overspeed / Underspeed Overvoltage No speed signal

Operating Temperature -40°C to +45°C (-40°F to 113°F) w/cold start package

Acoustic Noise Without Enclosure: 80 dBA @ 25 feet (7.6m)

Starting System 12 V with on-board charger

MODELS

Specification DCG4500 DCG7000

Without Enclosure

Power Output 4.5kW 7kW

Voltage Output 24 or 48V 24 or 48V

Fuel Types Diesel LPG / NG Diesel LPG / NG

Engine Kubota Z482 Kubota DF752 Kubota D722 Kubota DF752

Fuel Consumption 75% load

0.40 gal/h 1.5 L/h

29 / 66 ft3/h 0.63 gal/h

2.4 L/h 44 / 102 ft

3/h

Weight (Dry) 267 lb / 121 kg 290 lb / 132 kg 354 lb / 161 kg 354 lb / 161 kg

Dimensions (LxWxH) 35” x 25.5” x 30" 89 cm x 65 cm x 76 cm

39” x 25.5” x 30" 99 cm x 65 cm x 76 cm

Enclosure

Dimensions (LxWxH) 53” x 30” x 37" / 135cm x 76cm x 94cm

Weight 350 lb / 159 kg

Acoustic Noise With Enclosure: 67 dBA @ 25 feet (7.6m)

Page 4: DCG Generator Sets Final

Mechron Power Systems2437 Kaladar AvenueOttawa, OntarioCanada K1V 8B9

Tel: (613) 733-3855Fax: (613) 733-8197

www.mechron.com

A Division ofToromont Industries Ltd.

Product Sheet

DIMENSIONS