dc supply system for thermal power plant.ppt

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    25 December 2013 PMI Revision 00 1

    DC SupplySystem

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    25 December 2013 PMI Revision 00 2

    Duties

    DC Loads

    DC system

    Types of Batteries

    Presentation outline

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    25 December 2013 PMI Revision 00 3

    DC SYSTEM ISDESIGNED TO SUPPLY HIGH STANDARD OF RELIABLE &

    SECURE DC POWER

    TO PROVIDE CONTINUOUS & QUALITYPOWER AS AND WHEN REQUIRED

    UNDER NORMAL & ABNORMAL OPERATINGCONDITIONS

    ULTIMATE & FINAL DC BACK-UP POWER TOEQUIPMENT AND DC DRIVES WHEN TOTAL ACSUPPLY FAILS

    HENCE THEY ARE BATTERY BACKED

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    25 December 2013 PMI Revision 00 4

    DUTIES TO SUPPLY EQUIPMENT WHICH REQUIRES DC

    DURING NORMAL CONDITIONS

    TO SUPPLY STANDBY EQUIPMENT/DC DRIVES

    TO SUPPLY STARTERS OF VARIOUSEQUIPMENT

    TO SUPPLY EQUIPMENT WHEN AC SUPPLIESHAVE BEEN LOST

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    25 December 2013 PMI Revision 00 5

    Types of Power SuppliesIn a Power Plant 11KV/3.3KV/415V AC Power Supply

    415V AC Emergency Supply(DG)

    DC Power Supply

    UPS Supply

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    25 December 2013 PMI Revision 00 6

    DC Power Supply Various Critical Drives

    Emergency DC Lighting

    Switchgear Control Supply for closing & tripping

    Control, Protection And Interlocks

    Indication, Annunciation & Alarm System

    Public Address System

    DAS And Communication System

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    25 December 2013 PMI Revision 00 7

    DC SuppliesWhy Emergency Lube Oil Pump

    Emergency Jacking Oil Pump

    Emergency Scanner Air Fan

    Emergency Seal Oil Pump

    Breaker/Unit Protections

    Emergency Lighting

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    25 December 2013 PMI Revision 00 8

    The Ultimate BackupIn case of unit tripping / grid failure, either station

    changeover takes place / DG would start.

    Normally, grid supply would be restored in minimum

    possible time and DG would shut down.

    In case of DG failure, the DC backup comes in to

    service to facilitate safe shut down.

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    25 December 2013 PMI Revision 00 9

    Selection of voltage -DCPOWER SUPPLY In power plant D.C. pumps, lighting require comparatively

    high voltage due to their high power requirement. Hence asa standard these applications are designed with 220V level.

    It is desirable to have comparatively lower voltage-24V/48V/110V for control/indications/annunciation due tosafety reasons. However to avoid multiplicity of DC supplies(particularly we require two control supplies), we haveadopted uniform 220V DC voltage for plant electricalsystems for switchgear control, protection and interlockoperation.

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    25 December 2013 PMI Revision 00 11

    DC System Battery

    Battery Charger

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    25 December 2013 PMI Revision 00 13

    220 V DC SYSTEM

    Charger I

    440 V

    220 V DC

    Charger II

    Battery

    Bank

    Battery

    Bank

    Feeders

    440 V

    220 V DC

    Feeders

    DCDB

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    25 December 2013 PMI Revision 00 15

    X X

    X X

    X XX X

    DG-1DG-3

    DG-2

    DG SWGR-1DG SWGR-2

    UNIT EMER

    SWGR-1UNIT EMER

    SWGR-2

    UNIT EMER

    SWGR-3

    UNIT EMER

    SWGR-4

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    25 December 2013 PMI Revision 00 16

    EMCC(1) AOP-1 (2) Em. Lighting Trf.

    (3) TVDC Reserve Supply (4) UPS Ch.

    (5) Scanner Air Fan (6) BVDC Reserve Supply

    (7) AC Seal Oil Pump (8) Air Heater Lub Oil Panel

    (9) Jacking Oil Pump (10) Stator Water Pump-B

    (11) Barring Gear (12) +26 V DC ATRS Ch. B(13) -26V DC ATRS Ch.B(14) 26V DC FSSS Ch. B

    (15) 26V DC DDC Ch. A

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    25 December 2013 PMI Revision 00 17

    220 V DC FSSS

    HT Breakers Vacuum Breakers

    HOTV/HORV

    Deaerator Overflow Valve

    GRP HP Heater Protections

    DC Fans & Pumps

    Extraction FCNRV V/Vs

    SADC

    Trim Device

    Load Shedding Relay

    Scanner Air Fan Outlet & Emergency Damper

    All DC Lights

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    25 December 2013 19

    /- 24 V DC System

    +/-24 V

    CHARGER-

    A

    +/-24 V

    CHARGER-B

    Batteries

    350AH

    Batteries3

    50AH

    EMCC

    USS

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    /- 24 V DC System+24 V DC - 24 VDC

    EHC LPBP

    ATRS PANNEL SPEEDER GEAR/STARTING DEVICE

    ALL TURBINE PROTECTIONS EHC

    LPBP ATT

    TSE ACS CABIN

    STARTING DEVICE TSE

    LUB OIL TEMP/CONTROL FLUID TEMP/MAL

    TEMP/COLD GAS TEMP

    LUB OIL TEMP/CONTROL FLUID

    TEMP/MAL TEMP/COLD GAS TEMP

    EXCITATION SYSTEM CARDS AVR

    JOP-3 GRP

    LOAD SHEDDING SOLENOID

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    25 December 2013 21

    Battery

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    25 December 2013 PMI Revision 00 23

    Applicable Standards Lead Acid Plante BatteriesIS:1652

    Vented Ni-Cd BatteriesIS:10918, IEC:60623

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    25 December 2013 PMI Revision 00 24

    Manufacturers In IndiaLead Acid Plante

    Batteries

    Exide Industries

    Ni-Cd Pocket Plate

    Batteries

    AMCO Batteries

    HBL NIFE Batteries

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    Battery Capacity Expressed in ampere hour(AH)

    Duration of discharge-10 hr for Plante/5 hr for Ni-

    Cd

    End cell voltage-1.85 volt for Lead acid plante/1.0

    volt for Ni-Cd

    Ambient temperature-27 deg cent.

    Electrolyte specific gravity-1.2+-.005 lead acidplante cells

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    25 December 2013 PMI Revision 00 26

    SELECTION OF BATTERYTYPE IN POWER PLANT Power plant batteries standby duty require high discharge

    performance with continuously connected on float mode operation.

    Expected Life of lead acid tubular is of the order of 8-10 years so in

    a power plant life of 25 years minimum two replacement would be

    required.

    Lead acid PLANTE and Ni-Cd (alkaline) have expected life of 15-20years hence only one replacement would be required in whole plant

    life.

    In addition lead acid plante have much better discharge

    performance than tubular type for the specified emergency duration.

    In view of above plante type lead acid or Ni-Cd high dischargebatteries are specified for power plant applications.

    Wherever there is space constraints VRLA batteries may be an

    option however this has also expected life of 8-10 years.

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