dc motors - long
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Automation and Drives
DC motorsCompact and modular designConvincing reliability
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 2
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Product overview
Series 6Series 64 pole4 pole
31,5 - 482 kW
Inner andclosed-circuit cooling
Framelessfully laminated
Non-compensated
SH 160 - 280
Series 7Series 74 pole4 pole
197 - 1020 kW
Framelessfully laminated
Inner andclosed-circuit cooling
Compensated
SH 355 - 450
Series 5Series 56 pole6 pole
288 - 1610 kW
Framelessfully laminated
Inner andclosed-circuit cooling
Compensated
SH 500 - 630
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 3
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Series 5, 6 and 7
Power range: 31.5 - 1610 kWSupply voltage: 420 to 810 V DC Excitation: Separately excitedShaft heights: 160 - 630 mmPole numbers: 4 and 6 poleSpeed: Up to 4500 RPMDegree of protection: IP23 and IP54
Type of construction: IM B3, IM B35 , IM V1 and others Cooling type: IC06 / IC17 / IC37 / IC A06 A66 / IC W37 A86Stator: Fully laminatedStandards: IEC, EN, DIN, VDEOperation: Converter operation, 1Q and 4QOptions: Can be individually adapted using many
different options
Typical sectors: Paper, steel, cement, plastics, …Typical applications: Wire-drawing machines, extruders, cable
railways, paper machines, cranes, presses, …
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 4
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Features Customer benefits
• Compact design
• Modular design
• Fully-laminated design
• Seamless motor series
• Low space requirement – the mounting space is very well utilized
• Can be optimally adapted to all mounting situations
• High dynamic performance through high current rate of change
• The optimum motor for every application up to a power rating of 1610 kW
Features and customer benefits
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 5
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Features Customer benefits
• High thermal overload capacity
• High leakage current strength
• State-of-the-art impregnation technique
• Thermal Class F and H
• Increased degree of safety and reliability for operating companies
• Increased motor lifetime
• Consistent quality
• Can be used worldwide
• Suitable for hot & humid tropical climates
• Suitable for aggressive industrial environments
Durignit 2000 ® insulation system
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 6
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Compact design
Modular design
Fully-laminated design
Seamless motor series
Low space requirement, the mounting space is very well utilized
Can be optimally adapted to all mounting situations
High dynamic performance through high current rate of change
The optimum motor for every application up to a power rating of 1610 kW
Benefits and Highlights
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 7
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Features Customer benefits
• Nominal lifetime >20000 h
• Permanent lubrication up to shaft height 200
• Deep-groove ball bearings at the DE and NDE up to shaft height 450
• Optional cylindrical roller bearings on the drive side
• Low maintenance
• Can be adapted to cantilever forces
Bearings
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 8
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Features Customer benefits
• Adapted main pole shape
• Stiff bearing endshield and stator design – to prevent vibration
• Low level of excited noise
• Low level of excited vibration
Operation
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 9
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Features Customer benefits
• The complete machine is optimized using computer simulation
• High degree of operational safety and reliability
Optimization
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 10
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Features Customer benefits
• High quality materials are used
• Top quality purchased-in parts
• Excellent quality management
• Certified according to DIN EN ISO 9001
• Rugged motors
• High operational safety and reliability
• High availability
Quality
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 11
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Certified according to DIN EN ISO 9001
Wide range of diagnostic capabilities
High efficiency of the drive system (motor and converter SIMOREG)
Worlwide service network
Qualified customer service
Qualified workshops
High product quality
High availability of the complete system
Low operating costs
Straightforward and fast repair
Benefits and Highlights
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 12
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Features Customer benefits
• Excellent steady-state and dynamic control behavior
• Wide control range with high control accuracy
• High efficiency of the drive system
• Wide range of diagnostic capabilities
• High product quality
• Low operating costs
• High availability of the complete system
Drive system
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 13
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Protection and cooling types
Cooling type IC17 or IC37degree of protection IP23 or IP54
Cooling type IC06degree of protection IP23
Cooling type IC A06 A66degree of protection IP54
Cooling type IC W37 A86degree of protection IP54
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 14
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Airdischarge
Airentry
Cooling type IC17 or IC37degree of protection IP23 or IP54
Motor – basic module 1GH
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 15
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Airdischarge
Airentry
Cooling type IC06degree of protection IP23
Mounted separately-driven fan 1GG
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 16
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Cooling type IC0041degree of protection IP54
Non-ventilated 1HC
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 17
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Cooling type IC A06 A66degree of protection IP54
Air/air cooling 1HQ
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 18
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Cooling type IC W37 A86 degree of protection IP54
Air/water cooling 1HS
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 19
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Lift and cable railwaydrives
Drives for printing machines
Hoisting and traversinggear drives for cranes
Paper machinedrives
Rolling mill drivesand winders
Rotary kiln drives in cement plants
Extruders for theplastics industry
Drives for wire-drawing machines
Applications
Press drives
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 20
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Application – cable railway drive
Lift and cable railwaydrives
Mountain lift – single circulating cable lift system
Lift length
Height difference
Speed
Cable diameter
Passengers per hour
Drive technology: 1 DC motor 430 kW, 1500 RPM
Hinterglemmer Bergbahnen
1160 m
269 m
6 m/s
46 mm
2324 persons/h
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 21
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Application – crane drive
Hoisting gear and extenderdrives for cranes
HHLA container terminal Burchardkai
Hoisting gear
Load
Hoisting speed
Traversing gear
Trolley traversing gear
Drive technology
Hoisting gear: 2 x 610 kWTrolley traversing gear 4 x 76.5 kWExtender: 1 x 240 kW
OEM: ZPMC
34 (70) Mt
180 (150) m/min
32 m/min
220 (180) m/min
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 22
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Application – wire drawing machine
Rolled wire drawing machineMaschinenfabrik Niehoff GmbH & Co. KG
Drive technology:
2 DC motors, 320 kW and 79 kW
Drawn material
Max. entry diameter
Entry strength
Finished diameter - range
Max. speed
Copper, copper alloys
8.0 mm
450 N/mm2
1.0 to 4.5 mm
40 m/s
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 23
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Application – three axis transfer press
Three-axis transfer pressSCHULER
Drive technology:
1 DC motor 705 kW
Press force
Max. number of strokes
Tool stations
Three-axis transfer
Drawing device
45.000 kN
25/min
6
1200 mm transport step
Per station, 1.500 kN
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 24
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Application – production of seamless steel pipes
Push benchdrive
Drive technology:
2 DC motors: 1610 kW
Push bench line
Pipe diameter (Magnifier)
Pipe length
Speed of pushing
Thrust force on the pushing rod
105 to 135 mm
4,6 to 13,7 m
max. 7 m/s
135 t
MH Rohr – Rohrwerk Maxhütte
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 25
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Contact InformationAll Siemens and 3rd party motor inquiries send to email address below:
Regina Spivey : Duties Include : All Siemens spare parts and Siemens Replacement motor orders. All spare parts are quoted from Germany . Usually a 2- 4 weeks depending how old motor is.
Andy Wojcik : New motor inquiries for Siemens or 3rd party motors. Can only quote 3rd party motors in a motor / drive package.
Siemens DC motors can be quoted without a Drive.
Automation and Drives
dc-motors-e.ppt October 2006DC Motor A&D LD 2006 26
A&D LDLarge Drives
DC motors
Product overview
Customer benefits and highlights
Cooling and protection types
Options
Application examples
ContactInformation
Required information:
Siemens replacement parts or motor:
Need to know : Application , Customer quoting to and End User:
Spares or Replacement Motors:
Motor Nameplate data: Model Number and serial number. Without this we’re unable to quote. If quoting replacement motors would like to have option codes off nameplate also.
New Motors:
Voltage - Arm/ Field , HP/ KW , Base speed / Extended speed range, Enclosure type, Cooling and required options