datasheet solids – pneumatic sender pip-clean · pricelist: pl-pip-clean drawing numbers list:...

Datasheet

solids – Pneumatic Sender PIP-Clean

solids solutions group www.solids.eu

O:\SST-Solids Components\5. solids Pneumatische Förderer\02_PIP_PIV_PIS_PIVS-Clean_ab_04-2016\DA_PIP-Clean_PIV_PIS_PIVS_Verkaufsdokument_EN_170120.docx

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Pneumatic dense phase conveying by a push conveying process with high load and slow conveying speed for gentle conveying; suitable for sensitive and abrasive bulk solids

Operation purpose: Pneumatic pressure conveying vessel with complete facilities. Discontinuous operation, filling with bulk solid when the inlet valve is open under atmospheric conditions. Then locking pressure tight, and discharging the bulk solid and conveying with compressed air into the connected pipeline.

Advantages: • For granulates, dusts and

mixtures

• Slow and gentle conveying with less compressed air and energy consumption

• Simple, cost-effective system assembly

• Less wear and tear due to low speed

• No segregation of mixtures

• Efficient operation even with inert gases

• No angel hair formation in case of plastic granulates

• Small exhaust air filters due to low air volumes

• No particle breakage due to mechanical moving parts

• High reliability of operation due to the possibility for controlling the working parameters

approval: MIGSA SST H. Linder Date:

26.9.16 Sign: Ru

Date: 21.9.16

Sign: Le

Date: 21.9.16

Sign: Li

Preliminary modifications reserved

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Operating conditions: • Permissible operating pressure: 3 barÜ • Load cycles between 0 and 3 bar: rated for endurance strength, from type PIP10013C01 on

permissible number of load cycles 500000 • Product temperature max: 70° C • Max/Min ambient temperature: -10 °C ≤ T ≤ 50 °C • Bulk solids data: Powdered till granulates, up to middle hardness, from free flowing up to limited

flowing products

Type geom. Volume dm3

Volume for Use dm3

Inlet-Ø mm

Height mm

Weight kg

PIP00405C01 40 30 200/50 845 160

PIP00605C01 65 45 200/50 945 180

PIP00905C01 90 65 200/50 1105 200

PIP01207C01 125 75 200/50 1040 235

PIP02507C01 250 180 200/50 1340 260

PIP03507C01 350 300 200/50 1640 285

PIP04507C01 450 390 200/50 1940 305

PIP05507C01 550 490 200/50 2240 330

PIP04510C01 450 300 250/100 1855 390

PIP06510C01 650 520 250/100 2155 435

PIP09010C01 900 750 250/100 2455 480

PIP12010C01 1200 1050 250/100 2855 540

PIP10013C01 1000 650 350/100 2170 600

PIP15013C01 1500 1150 350/100 2570 680

PIP20013C01 2000 1700 350/100 2970 760

PIP25013C01 2500 2200 350/100 3370 840

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Basical version: � Complete assembly TÜV-approved according to pressure equipment directive 2014/68/EU

� Welded steel construction – stainless steel 1.4306 (DIN) / 304L (AISI)

This is not an equipment according ATEX-directive 2014/34/EU, but in contact with product (inside) usable in the zones 20-21-22. Additional electrical parts must be approved for the chosen ATEX-zone. Surface treatment of the stainless steel parts: Pickled or brushed and passivated Surface treatment for carbon steel parts: Chemical stripped, Primer 40 µm zinc phosphate, Top coat 40 µm 2-component polyurethane, RAL5012 blue

Aeration stick as a discharge aid made of porous sintered stainless steel

Outlet bend

Measuring pipe for vertical or horizontal mounting, integrated in the installation of the sender or separate

Deaeration valve with ball valve, pneumatically activated, open without current

Pressure sensor

Support, made of tubular construction with stand plates made of carbon steel

Complete pneumatic installation, for automatic operation, with TÜV-approved EMSR-technic

Inspection nozzle

Full level switch

Material inlet valve and sender locking with a butterfly valve type DKA-D with inflatable sealing

Safety valve 6 bar

Pressure Vessel, category IV module G, calculated, designed and manufactured according to AD 2000 regulations

Pneumatic sealing released

Pneumatic sealing inflated

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Electric parts and sensors: Denomination Manufacturer Type

Pneumatic Installation PIP001 2/2-way-solenoid valve Norgren 8240402 Pressure vessel PIP002 full level switch Endress+Hauser FTM51 Butterfly valve PIP003 IFM IN5225 PIP004 Namur-solenoid valve actuator Norgren 9710000 PIP005 solenoid valve inflatable sealing Norgren 2623100 PIP006 pressure switch inflatable sealing Wika PSM02 Deaeration unit PIP007 pressure sensor Endress+Hauser PMP131 PIP008 inductive initiators ball valve IFM IN5225 PIP009 Namur-solenoid vale ball valve Norgren 9710000

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Optionen:

1. Parts in contact with product made of 1.4404 (DIN) / 316L (AISI)

2. Parts in contact with product made of 1.4571 (DIN) / 316Ti (AISI)

3. Product temperature max: 120° C

4. Electrical components outside for zone 2/22

5. Electrical components outside for zone 1/21

6. Pneumatic installation in cabinet

7. Wiring of the electrical equipment and measuring points on the cabinet

8. Sender mobile with rolls at the support

9. Support, vibration resistant as a pipe construction with ground plates made of stainless steel 1.4306

10. Pneumatic installation with fittings made of stainless steel, valves according manufacturer standard made of brass/zinc cast

11. Other outlet diameter Ø65, 80, 100, 125, 150

12. Sensoric for measuring of compressed air flow, temperature, humidity and pressure incl. reader unit for registration and signal processing via ethernet IP (Cloud) according industry 4.0

13. Suitable for -20°C ambient temperature with special valves and ejector (release of the inflatable sealing)

14. From the electric parts list deviating suppliers with special documentation

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15. Vibro-sender type PIV-Clean for mass flow, cohesive up to non-flowing products

Elastic hanger

Support, vibration resistant as a pipe construction with ground plates made of carbon steel

Vibration drive with motor 230/400V IP65

Conveying tube for vibration decoupling, elastic, wear resistant

Elastic connection

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16. Sender-scale type PIS-Clean, all connections of the conveyor (bulk solids, pneumatic, electrical) are optimized, without secondary paths of force

Stable weighing frame made of profile carbon steel tube to accommodate 3 weighing modules

Weighing modules, accuracy class C3, consisting of loed cell, force transmission parts and mounting parts

Inlet nozzle with centering

Weighing decoupling

Outlet bend

Outlet valve

Conveying tube for weighing decoupling

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17. Vibro-sender-scale type PIVS -Clean

18. Outlet bend for cohesive products and mass flow

19. Outlet valve (ball valve with purge air)

for complete emptying and flush function

Related documents: 3D-Part: Type.step (example: PIP01207C01. Step) 2D-planning drawing: Type.dxf (example: PIP01207C01. dxf) Selection criteria: SG-Sender Pricelist: PL-PIP-Clean Drawing numbers list: Draw-No-List_PIP-Clean

Stable vibro-weighing frame made of profile carbon steel tube to accommodate 3 weighing modules

Vibration drive with motor 230/400V IP65

Weighing modules, accuracy class C3, consisting of loed cell, force transmission parts and mounting parts

Inlet nozzle with centering

Weighing decoupling

Outlet bend

Conveying tube for weighing decoupling

Outlet valve

datasheet solids – pneumatic sender pip-clean · pricelist: pl-pip-clean drawing numbers list:...

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