datapro series - beta lasermike · the datapro advantage: captures measurement data from each gauge...
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The DataPro Advantage: Capturesmeasurementdatafromeachgauge
intheproductionprocessandcentralizesthisinformationforend-to-endvisibilityandmanagementofprocesses
Closed-loopfeedbackcontrolcontinuouslymonitorsproductdimensionsandautomaticallycontrolsthelinetooptimizeyourprocessforefficient,qualitymanufacturing
SPCdataidentifiesandimprovesprocesstrends,aswellasenhancesyourqualitydocumentationtoback-upqualityclaimswithcustomersandISOauditors
Availableinhigh-endfullyfeatured,mid-range,andeconomicalprocesscontroller/indicatormodelsin27customizedversionstomeetyouruniqueapplicationneeds
DataPro SeriesProcess Control & Data Management Systems for
TheDataProcontrollerseriescapturesreal-timeproductandprocessdatafromBetaLaserMikegaugesduringproductionandprovidesvisualsummaries,reporting,analysis,andefficientcontrolofproductprocesses.DataProincludesaversatilesetofI/Ocapabilitiestoenhancequality-drivenmanufacturing.Criticalprocessdataiscollectedateverystep,frominitialstartupthroughproductiontothefinalqualityphase.You’llrealizesignificantstart-upandin-processsavingsrightatyourfingertipandtakeyourmanufacturingtothenextleveltoproducesuperiorqualitywireandcableproducts.
Intelligent Wire and Cable Manufacturing
Quality-Driven Manufacturing
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Comprehensive Process Controller and Data Management System
DataPro 5000TheDataPro5000isahigh-end,fullyfeaturedprocesscontrolleranddatamanagementsystem.Ithasaneasy-to-use,touch-screeninterfacethatprovidesanintuitive,colorgraphicaloverviewofproductdimensionsandprocessparameters.DataPro5000isdesignedwithvarioususersinmind:operators,supervisors,processengineers,andplantmanagers.Theuserinterfacecanbequicklyconfiguredtomeetyouruniqueinformationalneedsandallowsefficientaccesstodata.
Easy-To-Use Touch Screen InterfaceRecipe/Product Selection
LineOverview
HelpControl
AlarmsTrending
SPCReports
Extra Features
SetupStatus Line
Main Display Area (changesby pressing menu bar)
One-touch access menu bar
DataPro 5000 Features: Colortouch-screendisplay Lineoverviewpage Closed-loopcontrol(2controlloops,autoset-pointing) Alarmingforwarningandtolerancelimits,including alarmhistorylog Real-timeTrending(configurabletrendcharts) Real-timeStatisticalProcessControl(SPC)with
on-screenstatisticsandcharts Reportingcapabilitiesincludingcustomizableprinted
orelectronicreports(productID/productlotnumber/batchreports)
Datalogging(configurablelocalornetworkdatalogging) Recipes(unlimitedproductrecipesforquick
changeovers) Security(10levelsofsecurityforsystemprotection) Networking(EthernetandUSBportsalloweasy
dataaccess) Instantsupportofmultiplelanguagesforoperationand
printing;user-customizable
Broad Range of Inputs/Outputs (I/O)* 8DigitalI/O(24VDC) 4AnalogI/O(±10V,12bit)including: -Analogsummingjunctioncontroloutputs 8Relaysincluding: -Contactalarmoutputs -Contactcontroloutputs Ethernet10/100BaseT Serial(RS-232)andUSB Parallelport USB/Networkprinterport VGAoutputforadditionalmonitor Linespeed/lengthmeasurementinput(viaAnalog,
pulse,ordifferentialinputsA/B)
Options Industrialenclosure–armorpedestalmountable Industrialremotetouch-screen–includesVGAextender
andindustrialenclosure Standardremotetouch-screen–includesVGAextender,
butdoesnotincludeenclosure Pedestalstandforenclosures–controllerindustrial
enclosureorremotetouchscreen UninterruptablePowerSupply(UPS)–withserialoutput
toshutdowncontrolleratpowerloss*The number of inputs/outputs can vary based on application needs. Discuss communication requirements with Beta LaserMike.
Real-Time Monitoring of Process and Product Quality Data
DataPro 5000 Line Overview Pageprovidesacompletelineoverviewalongwithrelevantprocessdata.Canbeeasilycustomizedtomeetyouruniquedatasetrequirements.Dashboard-styleviewletsyouprioritizeeffortstocontinuouslyenhancethequalityofyourproductandoverallprocess.
DataPro 5000 Eccentricity Viewenablesyoutoaccuratelymonitortheeccentricityofwireandcableconductorsduringextrusionandinsulationprocessestoreducestart-uptime,avoidmaterialgive-away/waste,andimproveproductquality.
DP5000 Real-Time Trend Chartsallowyoutoeasilyselectthedatasetyouwanttotrackandrecordwithjustthetouchofafingertip.
DataPro 5000 SPC Data Analysis featurecollectsanddisplaysprocessdataon8individualchannels.CustomizedSPCcalculationshelpyoutoimproveproducttrendsandtheeffectivenessofyourqualitysystemdocumentationforcustomerandauditorcomplianceefforts.
DP5000 ReportingfeatureletsyoucreateandprintcustomerrorandSPCreportswithgraphicaldistributiontodocumentproductandprocessquality.Reportscanbetriggeredmanuallyorautomatically,forexample,viaaproductioneventandstoredelectronicallyorprintedtohardcopy.Youcanalsogeneratespoolreportswithcriticalcablemeasurementdata.
DP5000 Data Logging featureallowsyoutorecordandanalyzeprocessdatawithouthavingtostandnearandobservetheextrusionline.DatacanbeloggedmanuallyorautomaticallytoalocaldriveattheDataPro5000ortoanetworkdriveawayfromtheplantfloor.Thetimeintervalcanbeadjustedfrom1secondto10minutes.
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*DataPro 5000 Datalog File Started 14-Mar-1415:15:01*DataLog_Line35_14-Mar-14*Time OD1 OVALITY115:15:31 1.026 0.12415:16:01 1.027 0.12515:16:31 1.036 0.13415:17:01 1.040 0.13515:17:31 1.035 0.134 15:18:01 1.039 0.13715:18:31 1.041 0.13615:19:01 1.029 0.12715:19:31 1.021 0.11915:20:01 1.030 0.12815:20:31 1.029 0.127
SPC #2 - Diameter 2 Instant Avg - X Bar
SPC #2 - Diameter 2 Instant Avg - Range
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High-Quality, Mid-Range Process Controller and Data Management System
DataPro 3100TheDataPro3100isamid-rangeprocesscontrollerwithintegrateddatamanagementsystem.Ithasabright,colortouch-screendisplayforeasyviewingontheproductionline.Itissimpletouse,yetofferspowercontrolcapabilitiesinacompactdesign.
DataPro 3100 Features: ColorTFTtouch-screendisplay
Providespowerandcommunicationforuptotwogauges
Magnifieddisplayforeasyviewing
Closed-loopcontrol(1controlloop)
Alarmingforwarningandtolerancelimits
StatisticalProcessControl(SPC)withon-screenstatistics
Reporting(fixedhard-copyreports)
Recipes(100productrecipesforquickchangeovers)
Security(3levelsofsecurityforsystemprotection)
Instantsupportofmultiplelanguagesforoperationandprinting
Variety of Inputs/Outputs (I/O) 5DigitalI/O(24VDC)
2AnalogI/O(+/-10V,12bit):
-Analogsummingjunctioncontroloutputs
-ProgrammableAnalogoutput
4Relaysincluding:
-Contactalarmoutputs
-Contactcontroloutputs
Opencollectorsteppermotorcontroloutputs
Serial(RS-232)port
USBprinterport(TrueTypefont)
Ethernetconfiguration&DataI/O
Linespeed/lengthmeasurementinput(viaAnalog,pulse,ordifferentialinputsA/B)
Option Industrialenclosure—pedestalmountableand
48.26mm(19in.)rackadapters
Economical Process Controller and Indicator
DataPro 1000TheDataPro1000isaneconomicalprocesscontroller,aswellasanindicatorfordiametercontroloperations.Itoffersaself-tuningcontrollerdisplaytoachievethebestresultswhencapturingproductdiametermeasurements.TheDataPro1000offersthebestofbothworldswhenlookingforacosteffectivebutpowerfulpackage.
DataPro 1000 Features: Ultra-bright,multi-linevacuumfluorescentdisplay
Magnifieddisplayforeasyviewing
Supports1diametergauge
Closed-loopcontrol(1controlloop)
Alarmingforwarningandtolerancelimits
StatisticalProcessControl(SPC)withon-screenstatistics
Programmableanalogoutput
Ethernetdatatransmission
Reporting(fixedhard-copyreports)
USBprinterport
Instantsupportofmultiplelanguages(English,Spanish,German,andPortuguese)
Security(twolevels)
Array of Inputs/Outputs (I/O): 5DigitalI/O(24VDC)
2AnalogI/O(+/-10V,12bit):
-Analogsummingjunctioncontroloutput
-ProgrammableAnalogoutput
4Relaysincluding:
-Contactalarmoutputs
-Contactcontroloutputs
Opencollectorsteppermotorcontroloutputs
Serial(RS-232)port
USBprinterport(TrueTypefont)
Linespeed/lengthmeasurementinput(viaAnalog,pulse,ordifferentialinputsA/B)
Ethernetconfiguration&DataI/O
Option Industrialenclosure—pedestalmountableand
48.26mm(19in.)rackadapters
Integration with In-Process Dimensional Measurement Products
DataProcontrollersaredesignedforeasyandflexibleintegrationwithBetaLaserMikein-processdimensionalgaugesonpipeandtubeextrusionlines,suchasPreheaters,AccuScandiameterandovalitygauges,CenterScaneccentricitygauges,CapScancapacitancegauge,LaserSpeedlengthandspeedgauges,LNlumpandneckdowndetectors,andSparkTesters.DataProcanalsobeintegratedwithotherdevicesandsystemsincludingtheextruder,puller,andairandvacuumcontroldevices.Alarmlightsandprinterscanalsobeconnected.BetaLaserMike’sDataProcontrollersarealsoavailablein27customizedversionstomeetyouruniqueapplicationneeds.
PreheaterWirePreheating
AccuScanDiameter&Ovality
AccuScanDiameter&Ovality
(A) (B)
PreheaterWirePreheating
AccuScanDiameter&Ovality
AccuScanDiameter&Ovality
AccuScan Diameter&Ovality
FaultDetection
(A) (B) (C)
CenterScanEccentricity
CapScanCapacitance
AccuScanDiameter&Ovality
AccuScanDiameter&Ovality
FaultDetection
(A) (B)
AccuScan Diameter&Ovality
(C)
LN DetectorFaultDetection
LaserSpeedLength&Speed
UltraScanWall&Eccentricity
Primary Cable (Solid Insulation)
Coaxial & Primary Cable (Foamed Insulation)
Tight Buffer & Loose Tube Fiber (Dimensional)
Jacketed Cable
LN Detector Spark
Tester
LaserSpeedLength&Speed
FaultDetection
LaserSpeedLength&Speed
Spark Tester
LN Detector
CenterScanEccentricity
LN Detector Spark
Tester
LaserSpeedLength&Speed
DataProProcessControl
(LooseTubeOnly)
DataProProcessControl
(B)
DataProProcessControl
DataProProcessControl
AccuScanDiameter&Ovality
(C)
PreheaterWirePreheating
DataPro Controller Models
DataPro Controller Models
Feature DataPro 5000 DataPro 3100 DataPro 1000
Display 38.1cm(15in.) 14.5cm(5.7in.) 10.4cm(4.1in.) TFTtouchscreen TFTtouchscreen Vacuumfluorescent
Gauge support AccuScan4000/5000 AccuScan4000/5000 AccuScan4000/5000 UltraScan UltraScan LaserSpeed ShapedProducts ShapedProducts ShapedProducts (i.e.,sector,overhead) (i.e.,sector,overhead) (i.e.,sector,overhead) LaserSpeed LaserSpeed Lump&Neck CenterScan CapScan Preheater SparkTesters
Max gauges 10 2 1
Applications Inner/OuterDiameter Inner/OuterDiameter OuterDiameter Wall&Concentricity Wall&Concentricity Length&Speed Length&Speed Length&Speed FaultDetection Eccentricity Eccentricity Capacitance Preheating
Cross-section display Yes(multi-layerpossible) Yes(1layeronly) No
Control loops 2 1 1
Auto setpoint control Yes No No
SPC 8graphicalchannels 2numericchannels 1numericchannel
Trend charts 5channels Yes(ultrasonic) No
Printed reports Yes(custom) Yes(fixed) Yes(fixed)
Data logging Yes No No
Serial ports RS-232 RS-232(2) RS-232
Ethernet port Yes(10/100BaseT) Configuration&DataOutput DataOutput
Alarming Yes Yes Yes
Product recipes Yes(notlimited) Yes(100) No
Security 10levels(custom) 3levels(operator, 2levels(operator,service) supervisor,service)
Remote display output VGAwithoptional No No touchscreen
I/O Digital,analog,relay Digital,analog,relaycontacts, Digital,analog,relaycontacts, contacts,serial,USB, serial,USBprinter&Ethernet serial,USBprinter&Ethernet parallel,Ethernet&VGA
©Copyright2014BetaLaserMike.Allrightsreserved.3/14PrintedintheUSA.
Beta LaserMike USA8001 Technology Blvd. Dayton, OH 45424 USA Ph: +1 937 233 9935 Fax: +1 937 233 7284
Beta LaserMike EuropeUnit 3, First AvenueGlobe Park, Marlow Buckinghamshire, SL7 1YA United Kingdom Ph: +44 1628 401510 Fax: +44 1628 401511
Beta LaserMike GermanyFallgatter 3, 44369 Dortmund Deutschland Ph: +49 (0)231 758 930 Fax: +49 (0)231 758 9333
Beta LaserMike AsiaUnit 302, XinAn Plaza, Building 13, No. 99 TianZhou Rd.Shanghai 200233, ChinaPh: +86 21 6113 3688Fax: +86 21 6113 3616
Visit our website at: www.betalasermike.com
About Beta LaserMikeBeta LaserMike provides integrated process control solutions using a wide range of non-contact measurement technologies designed to improve product quality and reduce manufacturing costs. These solutions provide in-process dimensional monitoring, control, and sample/part inspection of products such as wire and cable, fiber optics, metals, rubber and plastic, flat rolled goods, tube and pipe, and other manufactured goods. Every system is backed by Beta LaserMike’s world-class service and support organization. With offices around the globe, we’re committed to serving your unique measurement application needs.
Serving Your Measurement & Control Needswith World-Class Solutions