data science for iot - prabal acharyya, osisoft internet of things world sf 2015
TRANSCRIPT
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC© Copyright 2015 OSIsoft, LLC
Prabal Acharyya
WW Director, IoT
Connected OrganizationsApplying advanced cloud-based data science for
operationalized predictive analysis in real-time
© Copyright 2015 OSIsoft, LLC
Agenda
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
Connected Rig
NuGreen Drilling by
Well Well
Drilling Rig Drilling Rig
Well
SCADA 1 Omron SCADA
PI System PI System
ON
-PR
EM
ISE
PI System / PI Analytics on Azure
PI Coresight Azure ML PowerBI
PI Integrator for Azure
Azure SQL Database
SCADA 2
PI Cloud Services (Azure) via Connected Services
Collect real-time and historical data from the rigs
Create Event Frames for events like stick-slip and cloud-based Power BI Dashboard for performance analysis
1
2
Provide warnings of non-desirable events before they happen to prevent unplanned downtime
3
Stick-Slip Prevention• Rapid changes in drill torque can cause damage to drill bit
• Requires unplanned drill string removal & maintenance
• Live monitoring allows operators to preempt delays
Rate of
Penetration
(ROP)
Stick-slip
(Down)
Allows to store and analyze past
/ present /
future/predicted data
Allows to operationalize R
code as a web-service
Runs predictive analysis every 15 sec to
monitor for stick-slips
Analysis is tied to PI Asset Analytics & Notification Center
Predicts possible stick-slip events
Makes just-in-time changes to the operation
Increases the average ROP
http://tinyurl.com/Maradrill
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
Connected Wind Farm
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http://tinyurl.com/UC-SF-IOT-UpWind
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Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
Connected Airport
© Copyright 2015 OSIsoft, LLC
OSIsoft | Microsoft | Qualcomm
Infrastructure for IoT for Industrial use-cases
http://youtu.be/vZ8oshylJUg
© Copyright 2015 OSIsoft, LLC
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AllJoyn Devices
Field gateway IPQ8064 / AP148(Linux)
Event Hub
PI/AF/EF
Analytics
on IaaS
Azure ML
Power BI for
O365
PowerBI.com
ML API
Custom Code to write predictions
Back to PI 2015 as future data
by OSIsoft
Po
we
r
Qu
ery
PI
CA
ST
Connected
Airport
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
Connected Facilities & Campuses
Case Study: http://bit.ly/1kcqxAA
Connected
Facilities &
Campuses
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC 27
Fault Detection and Diagnostic (Predictive Maintenance)
Power BI for O365
Temperature and Energy Prediction
OSIsoft PI Coresight
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
About OSIsoft
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
For over 30 years OSIsoft has:
• Infrastructure for consolidation and centralization of
sensor based data
• Open infrastructure to support best of breed
ecosystems
• Scalability from small deployments to enterprise
deployments
• Infrastructure for change
• Infrastructure for empowering people
+
A Unique and Proven Vision
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
400+
Pulp &
Paper sites deployed
worldwide
91%
100%
of the Global
Fortune Top 10
Metals &
Mining companies
37 of 50
of the World’s
Largest
Chemical &
Petro-
Chemicalcompanies
9 / 10
of the Global
Fortune Top 10
Pharmacompanies
Over
1,000
of the world’s
leading
Power &
Utilities companies
95%
of the Global
Fortune Top 40
Oil & Gas companies
OSIsoft is trusted by the world’s leading companies
The Power of Data
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
What is the PI System?
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
Rolled-up quality data for
supervisors
• Creating islands of systems
• Demanding we connect data, to systems, to people, to actions
• Availability and accessibility of this data is critical
Real-time Operations Data is being created everywhere
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC 36Customer
Use Case
Directly connects to more data
sources than any other
operational data collection system
Customer
Use Case
Customer
Use Case
Pervasive ConnectivityPI Interfaces
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC 37
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
AAI, ABB, ACS, ADACS, AdvaInform, AECL, AIM, Alerton, Alfa, Allen, Alstom, Amersham, Ametek, Andover,
AnnotationArray, Aprol, APT, Arbiter, Areva, ARGA, ARL, ArrayData, AspenTech, Automated, AutoMax,
Automess, BACnet, Bailey, Barber, Basler, Batch, Baytek, Beckman, Beckwith, Bently, BitMask, Bitronics,
Bliss, Bristol, Bruker, Campbell, CANbus, Carrier, Caterpillar, Chessel, Chessell, Chicago, Cincinnati,
CircularBuffer, Cisco, Citect, Cognex, Columbia, Contec, ControlLogix, ControlNet, Controlotron, Cooper,
CSI, Cybectec, Data, DaVinci, Davis, dBase, DDE, Delta, Digital, DLSM, DMC, DMC4, DMC5, DNP, DS,
Dukane, Dynamic, Echelon, ECHO, Electro, Elutions, Emerson, EnergyLine, Enraf,Environmental, EPIC,
ERFDADS, ESC8816, ESCA, Eurotherm, Event, Field, Fischer-Porter, Fisher, Fisher-Rosemount, FLS,
Fluke, Forney, Forry, Forte, Foxboro, Freelance, Fuji, GE, GE/Harris, GE/Multilin, GEM, Generic, Gensym,
Geomation, GSE, Harmony, HART, Hartmann, Hathaway, Hitachi, Honeywell, Hsiang, HTML, Hunter, Husky,
Hyprotech,IBM, ICCP, IEC, IFS, Impact, Inductive, InStep, Intellution, Invensys, IP, Itron, Johnson, Jova, K,
Kajaani, Kaye, L, LabVantage, LabWare, Land, Landis, Leco, Leeds, MAX, Maximo, Measurex, Message,
Metso, Micro, Microsoft, Microtrac, Mitsubishi, Modbus, Modcomp, Modicon, Moore, Motherwell, Motorola,
National, NDC, Neles, Nexus, Nulec, Omni, Omron, OPC, Open, Opto22, Oregon, ORSI, PacketCapture,
Parr, Perkin, Philips, PI, Ping, Power, PowerCom, Profibus, PSE, Qualitrol, Queue, Quindar, Real, Relational,
Reliance, Reliatronics, Rockwell, Rosemont, Sartorius, SATEC, Scanivalve, Schlumberger/SEME,
Schneider, Scientech, SecondWind, SEL, Sequencia, Serck, Shell, Siemens, Simca, SIMRAD/Albatross,
SISCO, SNC-Lavalin, SNMP, SOCCS, SOLAR, Spectrum, SQ-D/Telemecanique, SquareD, Supervisory,
Suzlon, Syslog, Taylor, TCP, Teledyne, Telegyr, Telog, Telvent, Thermoteknix, TimestampClamping, Toshiba,
Trane, Triconex, Universal, VAREC, Vestas, VG-Instruments, VIM, Vitria, Weigh-Tronix, Weschler,
Westinghouse, Westronic, WinLinx, WMI, Wonderware, Woodward, XML, Yokogawa, ZIV…
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
SCADA 1
LIMS
CBM
Instrument
ERPAsset
Reliability
PLC2
PLC1
IPC 1
IPC 2
CAPA
Instrument
SCADA 2
Controller EMS
Learning Mgmt.
Planning and
Scheduling
Traditional
Strategy
PAT 1
PAT 2
Historian
Silos to Standards / Complexity to Simplicity
Excel
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
SCADA 1
Instrument
PLC2
PLC1
IPC 1
IPC 2
Instrument
SCADA 2
Controllers
PAT 1
PAT 2
LIMS
ERP
Asset Reliability
Learning Mgmt.
Co
llect
En
han
ce
Deliv
er
Silos to Standards / Complexity to Simplicity
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
Enterprise
Infrastructure
An Infrastructure Connects the Enterprise
QualitySafety &
Security
Energy
Utilization
Process
EfficiencyRegulatory
PerformanceAsset Health
Assets Assets Assets Assets Assets Assets
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
Infrastructure context joins Enterprise data
OT IT
Infrastructure
ERP PLM
Esri
SCADA MES
HMI
User
Inte
rfaces
User In
terfa
ces
Operational
Intelligence
Business
Intelligence
Relat.
DB
Big
Data
Unstr.
DB
Data
/ A
sset D
ata
/ Asset
SCADA
PLCLIMS
PI Data
Arch.
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
Data Science &Predictive Insights
with OSIsoft PI
© Copyright 2015 OSIsoft, LLC
Operational
IntelligenceReal time
Insight
Customer
PI Data
PI Data
Historical
Insight
Predictive
Insights
PI 2015
Future Data
© Copyright 2014 OSIsoft, LLC
PI Asset-based Analytics - Future Data Support
• Use future data as analysis input
• Trigger analysis as future events become current*
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Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
PI In
teg
rato
r
(Fu
ture
)
OD
ata
OD
BC
Azure Data Factory (ADF)
SQL AzurePI RDBMS Interface
PI 2015
Future Data
© Copyright 2014 OSIsoft, LLC 50
https://customers.microsoft.com/Pages
/CustomerStory.aspx?recid=20391
Case Study
Azure Service Fabric and OSIsoft
http://azure.microsoft.com/en-
us/documentation/videos/service-fabric-
overview-with-osisoft/
Empowering Business in Real-Time. © Copyright 2015 OSIsoft, LLC
Thank You
51
Prabal Acharyya
WW Director, IoT