Kamalluddien Parker PhD Aerospace Network &

Flagship Program manager

M & H tech manufactures have become most important

MT

RB

LT

HT

ICT

% Share in World Trade

Source: UNCTAD, 2002

Global manufacturing trends

SA in relative perspective: Countries by CIPI Band1 Japan 3 Malaysia 5 Russia

CIPI: >=0.45 Germany CIPI: >=0.2<0.3 Mexico CIPI: <0.1 VenezuelaUS Czech Rep ChileUK Philippines IndonesiaFrance Portugal India

2 Netherlands Hungary MauritiusCIPI: >=0.3<0.45 Taiwan Australia Egypt

Canada 4 Thailand Peru Italy CIPI: >=0.1<0.2" Brazil PakistanS Korea Poland KenyaSpain Argentina Sri Lanka

China MozambiqueTurkey BangladeshSouth Africa ZambiaGreece Nigeria

TanzaniaMalawiGhana

Band Skills (Tech) Skills (Overall) Private R&D Royalties FDIInfrastructure (Modern)

Infrastructure (Traditional)

Band 1 Average 0.69 37.1 442.8 64.5 217 572 4896Band 2 Avg 0.928 38 146.9 73.5 226.7 491 4231Band 3 Avg 0.52 23 30.5 32.9 178 281 2603Band 4 Avg 0.319 18.2 7.9 6 62.4 200 1743South Africa 0.17 17.05 12.8 4 37.1 115 2636

National System of Innovation

National Researchand Development

Strategy (DST)

IntegratedManufacturing

Strategy (the dti)

Advanced Manufacturing Technology Strategy

AMTS

Industry SectorsAerospaceAutomotive

Clothing & TextilesChemicals

Metals & MineralsCultural and Craft Industries

Capital Goods

Technology AreasICT in Manufacturing

LogisticsCleaner Production

TechnologiesProduction Technologies

Product TechnologiesAdvanced Materials

TRM

Capital Goods

Aerospace

Chemicals

Metals (& Minerals)

Clothing & Textiles

Cultural/Craft Industries

Automotive (& Transport)

INDUSTRY SECTORSINDUSTRY SECTORS Ad

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Standards, Accreditation, Quality and Metrology

AMTS Approach - Industry Sectors and Technology Focus Areas

AMTS Flagship Programs

Advanced light materials

Advanced light materials

ElectronicsElectronicsAdvanced Production

Technologies

Advanced Production

Technologies

Affordable

automationAffordable

automation

Digital manufacturing

Digital manufacturing

Intelligent sensing

Intelligent sensingLight metalsLight metalsComposites

Human Capital Development - PRIME and LEAPHuman Capital Development - PRIME and LEAP

Aerospace and Automotive Sectors

WEIGHT, COST, DMC

Airbus/Boeing Technology Priorities

Composite Fuselage• WEIGHT, COST, DMC

• Full CFC Fuselage validation for NG A/C

• 3rd generation low cost for long term

•Lower cost & weight through advanced joining technologies, advanced materials and automation

•Lower cost & weight through advanced joining technologies and automated assembly

•Fully optimised composite solution needed as an option for New Generation A/C

•Boeing: hybrid application on 787 external wing

•Airbus: similar on A350

•For NG A/C, enhanced solution required

•Lower cost & weight.

•Innovative system installation concepts, on-line SHM & virtual testing development

Composite Wing• Deliver validation for A350

• Lower cost for NG A/C

Metallic Fuselage• COST, WEIGHT

• Derivatives; low cost alternative to CFC

Metallic Wing• COST, WEIGHT

• Derivatives; low cost alternative to CFC

Transverse technologies and manufacturing processes• DMC, ENVIRONMENT, COST, WEIGHT

• Structural Health Monitoring, Chromate-free

Global Trends Dynamic Products

D G R T D - H . 3 A e r o n a u t ic s - D K A p r i l 2 0 0 5 - 1 1

R & T D F u n d i n g f o rS p e c i f i c A e r o n a u t i c s R e s e a r c h o n E U L e v e l

i n m i l l i o n E u r o

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1 9 9 5 - 1 9 9 81 9 9 9 - 2 0 0 2

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The AMTS Process

ScienceFabric

Industry Govt

LabourNeeds Direction

SupportKnowledge/Technology Shared Vision

Strategy

ManufacturingExcellence

Innovationand R&D

IndustryDevelopment

Human ResourceDevelopment

Collaboration

Parastatals

Priority Themes ScopingRatification

PollingImplementation

Research & Development

Implementation Dispersal

Science & Technology Base

PureResearch

TechnologyDevelopment

TechnologyValidation &

Demonstration

Prototyping

Product design& development

Tec

hn

olo

gy

Re

adin

ess

Production

Usage

National Strategies

R&

D

AMTS

AISI

Frontier Sciences

SectoralProgrammes & Coordination

TISA

AMTSFlagship

Programmes

Market

The DST

The dtiCoE

The dti

Technology Advancement

EIDD

Research & Development

Implementation Dispersal

Science & Technology Base

PureResearch

TechnologyDevelopment

TechnologyValidation &

Demonstration

Prototyping

Product design& development

Tec

hn

olo

gy

Re

adin

ess

Production

Usage

National Strategies

R&

D

AMTS

AISI

Frontier Sciences

SectoralProgrammes & Coordination

TISA

AMTSFlagship

Programmes

Market

The DSTThe DST

The dtiCoE

The dti

Technology Advancement

EIDD

The Changing Environment

The Aerospace Technology Life Cycle

Flagship Projects

ManufacturingExcellence

Technology Platform

R & D

HR

D

HR

D

Increase local content of

electronic products in the world

Increase South African share of composites

market

Human Capital DevelopmentTwo platforms of delivery have been designed1. Program for Manufacturing Excellence (PRIME)

– Designed to effect measurable improvement of manufacturing processes at company level.

– Foster spirit of innovation through cooperation in order for companies to be able to realize their competitive strength

– Honors, MSc and PhD students are placed at industry for a defined period to diagnose and develop solutions for identified weaknesses.

– Different methodologies are being used; (International Benchmarking and Value Stream Mapping)

– Currently there are 63 students in the program in 23 companies at the total value of R3.8m for the next 12 months.

– Both tier 2 and 3 automotive suppliers and 3 provinces would be the beneficiaries of the

Human Capital Development

2. LEADING EXPERT ACCESS PROGRAM (LEAP)• This is an intervention designed for purposes of ensuring that

institutions have an access to leading experts that may not be residing in SA

• It meant to create new and build existing relationships.• Create opportunities for business development

Criteria• Industry wide impact• Uniqueness of the skills of an expert• Skills transfer and sustainability

AMTS fund the entire project.

Advanced Light MaterialsComposites

Natural fibre composites(FST, applied)

CFRP, Thermoplasticseg. Trailing edge, interiors

Bonding and joining technologies

Structural and patch composites

Advanced Light MaterialsLight metals

Thin wall vacuum, counter gravity investment casting

of Ti, Mg, Al, hybrids

High Speed machining of Tibeneficiation

High strength super alloys Li-alloy and Metal Matrix Composites

Numerical modeling and/for rapid tool development

Bonding and coating technologies

Advanced ElectronicsAdvanced Electronics

Advanced Sensor Networks and fusion

NEMS and MEMS eg. FPGA

Embedded systems,Smart materials

Advanced TestingHASS/HALT

Guidance Systems, Avionics, NIR optical filtering

Advanced Manufacturing

Digital and Affordable Automation

Mechatronics/robotics

Automated manufacturing

NanoFabrication

Seamless and flexible

Composite ProjectsManufacturing Assessments Benchmarking Cluster

Composite Standards

Composite Tooling Guide

Composite Machining Guide

Repeatable and Efficient Manufacture of Reliable Complex Composite Parts

Natural Fibre Reinforced Thermoplastic Composites

Synthetic Fibre Reinforced Thermoplastic Composites

CFRTP

Testing (In Line NDT techniques)

Stress Sensing Composites

Reliable Design (Performance and Failure Pred.) of Advanced Composites

R&

D F

OC

US

MA

NU

FA

CTU

RIN

GEX

CELLEN

CE

> R25m

Survival Through ENgagement

Technology PlatformsDemonstrators

DoDArmscor et al.

dtiAISIDPS

Other

s

DEAT

Dpe

Denel et al.

DSTAMTS, CSIR,

MinTek

• Align project funding through co-funding, risk sharing

• Result in fast tracking and resource expansion

• Maximise impact of cross cutting applied research

• Build capacity, critical mass, competency.

• Unified front for engaging foreign entities including European Framework Programmes, DLR, OEMs, ONERA, Fraunhofer

Enterprise creation - AMTL

Technology Demonstrationand Transfer

Innovationand R&D

/Sensors

High speed data communication

MEMS

Industrial Implementation

Advisory Function

Experiential

Learning

FormalStudies

LearnershipDevelopment

Coordination and Communication Function

Enterprise Creation

Tes

t In

fras

tru

ctu

re

Sensing networks

The Application Process

Detailed project planProvide the level of detail that will enable contracting, with specific reporting, WBS, AoN details.

Used for contracting…

FormInterestGroups

Expression of Interest

Interest GroupRatification

And ConsortiumFormation

IntermediateProject

Plan

FinaliseR&D

DetailedProject

Plan

ResearchStarts

$$

Intermediate project planProvide man-hours and costing for project deliverables, including capital expenditure and running costs, in a phased approach.

Access the objectives and outcomes of each phase…

Expression of interestProvide information about the capacity and competency in identified areas of research, including possible collaborators.

Assess the relevance to- and impact on national AMTS and other projects…

Next Events

• Aerospace Network >320 members• Electronics Network Meeting• UAV network meeting• Pb Free solder network meeting• HASS/HALT network meeting

Together!

kparker@csir.co.zawww.amts.co.za