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Spec.: CTS 41.29Dated: 4/3/17Page: 1 of 15

DT/ASPH/1000

KANSAS DEPARTMENT OF TRANSPORTATIONDIVISION OF OPERATIONS

SPECIFICATIONSFOR

1000 GALLON PRESSURE BITUMINOUS DISTRIBUTOR AND TRUCK

The following specifications and dimensions shall apply to purchases of 1000 GALLON PRESSURE BITUMINOUS DISTRIBUTOR AND TRUCK for the Kansas Department of Transportation. The State reserves the right to waive minor technicalities under this specification. Federal and State laws supersede any conflicting part of this specification.

The unit shall be a current model, new and unused, under standard production by the manufacturer, and of which parts are stocked at one or more locations in Kansas or Greater Kansas City. All parts utilized on the unit shall be new and unused.

The bidder agrees, if his proposal is accepted, to guarantee the design, material and workmanship of the unit bid according to the standard factory warranty, or for one year, whichever is greater. A copy of the warranty shall accompany the bid. Warranty coverage shall include costs of transporting the unit to and from dealer's shop, when outside a 150 mile radius of the delivery point.

Complete specifications and literature on the unit bid shall accompany the bid. Any exceptions to these specifications shall be indicated on the bid or on a separate attachment to the bid, labeled as such.

Any "or equal" or "equivalent" items for brand specified components shall be listed with the bid package. Complete description and literature on the "or equal" components shall be supplied for consideration by the KDOT. The burden of proof regarding "or equal" items will be upon the vendor.

PRE-DELIVERY SERVICE: The unit shall be delivered complete and fully operational. It shall be properly serviced, free of leaks, and all mechanical adjustments made prior to delivery. A minimum of three days notice prior to delivery shall be given to the person to whom the unit is to be shipped.

TECHNICAL SERVICE: The services of a competent technician, thoroughly trained in the use, operation and servicing of the unit, shall be furnished for a minimum period of one working day for each delivery point. The technician shall instruct the KDOT personnel in the proper use, safety, operation and preventive maintenance of the unit and to test the unit for satisfactory performance. This instruction shall be performed on a date to be agreed upon by the District Engineer.

Spec.: CTS 41.29Page: 2 of 15

EXCEPTIONS TOMFG. CODE SPECIFICATIONS SPECIFICATIONS

PRINTED MANUALS: One shop manual, parts manual, wiring diagram, and operators manual shall be supplied with each unit, with one additional set of each manual supplied to each delivery point. The manuals shall fully and clearly cover all components of the unit, including motors, drive systems, and attachments. Shop manual shall explain, in detail, procedures for overhauling the engine, transmission and differential.

Model 1000 GALLON PRESSURE BITUMINOUS DISTRIBUTORAND TRUCK

SHOW MFG. & MODEL OFFERED _____________________________________

EXCEPTIONS TOMFG. CODE SPECIFICATION SPECIFICATION

PAINT:

_____________ _____________ All painted surfaces shall be properly prepared, primed and painted.

_____________ _____________ Cab exterior, shall be painted to match PPG # HSB923853 red PPG base/Clear.

_____________ _____________ Interior of cab may be painted to match exterior or a factory color.

_____________ _____________ Distributor equipment shall be painted black.

_____________ _____________ Chassis and undergear shall be painted black.

_____________ _____________ Wheels may be powder coated white.

DISTRIBUTOR EQUIPMENTTANK:_____________ _____________ The distributor tank shall be elliptical in shape with

a minimum capacity of 1000 gallons, electrically welded, with a minimum of 10 gauge steel in the shell and a minimum of 10 gauge dished steel in the heads.

_____________ _____________ The tank must be securely connected to truck main frame.


EXCEPTIONS TOMFG. CODE SPECIFICATIONS SPECIFICATIONSTANK (Continued):

_____________ _____________ Units with any part of mounting brackets or sills welded to any part of truck main frame or frame cross member or bolted to top or bottom flange of main frame or frame cross members will not be acceptable.

_____________ _____________ The tank shall contain a flanged surge plate and shall be completely insulated with insulation equal to or exceeding 2" of 1 pound density fiber-glass and a minimum of 20 gauge aluminum jacket.

_____________ _____________ The manhole shall be mounted in the center or in the front half (opposite end from burners) of the tank and be a minimum 18" diameter round opening complete with strainer and quick opening hinged lid with gasket. If material is strained prior to reaching pump, no strainer is required.

_____________ _____________ A 2" minimum diameter dial type temperature indicator shall be mounted to indicate the temperature of the hottest portion of the oil, capable of reading 50 to 500 F, accurate to within 10 degrees.

_____________ _____________ Hand bar support hooks shall be placed on the rear or side of the unit, positioned to allow the hand spray bar to be supported in a horizontal position, for transporting.

_____________ _____________ The tank shall be provided with a 3" overflow above the top of the tank and draining through bottom of tank, in such a location as to clear all chassis members and to remove all overflow material.

_____________ _____________ The tank shall contain a easily accessible gravity draw-off cock for bucket filling, a float-type dial gauge capable of registering the amount of fluid in the tank at all levels which is mounted to be readable from operators platform, and a measuring stick, both to be graduated in a minimum of 50 gallon increments.

_____________ _____________ Provide a 3 inch clean out plug in bottom of tank.



TANK (Continued):

_____________ _____________ A ladder shall be permanently installed to provide safe and easy access to the manhole from the ground. The first rung on the ladder shall not be more than 2'0" from ground level. A folding or retractable ladder is acceptable.

_____________ _____________ The asphalt circulating piping system inside the tank shall be so located as to discharge the return asphalt in bottom of the tank.

_____________ _____________ The suction piping system shall draw asphalt from the bottom of the tank at the drainage sump to provide for complete usage of asphalt.

_____________ _____________ The valving controls shall be outside the tank with all openings sealed.

HEATING UNITS:

_____________ _____________ The heating units shall be two, high pressure, electrically driven fuel oil burners with thermostatic controls, auto ignition, outfire protection and push button ignition. Capacity of 428,660 BTU per hour per burner 857,320 BTU TOTAL

____________ _____________ The burners shall be equipped with the necessary regulator and valves, with the regulator mounted as far from the burner as practical, and the burners mounted at the rear end of the tank in such a manner that they fire directly into two, 8" minimum, return type heating flues made from heat resisting tubing and stainless steel external exhaust stacks (or stack with divider) with hinged covers that close the flue opening when the burners are not firing. 8" flues reduced to 6" are acceptable.

_____________ _____________ Replaceable internal burner flumes shall be a minimum of 10 gauge material.

_____________ _____________ A separate fuel oil supply tank shall be a minimum of 25 gallons



HEATING UNITS (Continued):

_____________ _____________ Decals or placards shall be installed, in a conspicuous location near the burners, regulator and valves, giving burner operation and safety information.

_____________ _____________ Thermostatically controlled 220 volt single phase electric heat strips shall be installed in the tank belly maintaining liquid asphalt temperatures at up to 150 degrees Fahrenheit overnight or over a weekend with an ambient temperature of 50 degrees. The heater elements shall be installed so as to be removable from without the need to drain the tank or disconnect fluid lines.

FLUSH TANK:

_____________ _____________ The tank shall have a 20 gallon minimum capacity and shall be separate from fuel oil tank supplying diesel burner.

_____________ _____________ The tank shall have a manual valve for filling containers.

_____________ _____________ A 3/8" line with shut-off cocks (one shut-off at the tank and one at the pump) shall be installed from the tank to the bituminous pump for flushing and cleaning.

_____________ _____________ The shut-off at the pump shall be accessible from outside the pump housing and the tank shall be located to allow for cleaning of the pump, distributing lines, and spray bar quickly and thoroughly.

_____________ _____________ A wash down system shall be included and shall consist of a pump, spray wand, and be tied into a flush tank.

BITUMINOUS PUMP:

_____________ _____________ The pump shall be capable of handling all types of asphalt, including emulsions.



BITUMINOUS PUMP (Continued):

_____________ _____________ The pump shall have a 400 G.P.M. positive displacement capacity, minimum, and shall have adequate size suction and discharge piping.

_____________ _____________ The pump shall contain a relief valve in pump head (not required if compensating pressure regulating system is furnished) permitting circulating of material in pump when valves are closed.

_____________ _____________ The pump shall be equipped with a pump digital tachometer showing pump output in gallons per minute, mounted within easy access of driver and at rear controls.

_____________ _____________ A removable cone screen shall be installed in the suction line ahead of the pump.

CONTROLLER:

_____________ _____________ Controller shall be mounted in the truck cab.

_____________ _____________ Controller shall be capable of operating in an Automatic and a Manual mode.

_____________ _____________ When in the "AUTO" mode, the controller shall control the asphalt pump speed to apply a constant gallons per square yard regardless of truck speed.

_____________ _____________ The controller shall have a high/low tank level indicator. A light shall be activated when the tank level exceeds 80% full and when the tank level falls below 20%.

_____________ _____________ The controller shall be capable of displaying Total Gallons Sprayed, Total Feet Traveled while Spraying, Asphalt Pump Speed in GPM, Vehicle Speed in FPM, Spraybar Width to be Used during Spraying, a Speed Calibration Number and a Flow Calibration Number.

_____________ _____________ Entire bar shall be equipped with individual 1 ft. spray bar controls located in cab


EXCEPTIONS TOMFG. CODE SPECIFICATIONS SPECIFICATIONSCONTROLLER (Continued):

_____________ _____________ When in the "MANUAL" mode, the controller shall be capable of controlling the asphalt pump speed and direction (forward or reverse). A non reversible type pump is acceptable as long as there is some method of sucking the asphalt back into the tank.

POWER UNIT:_____________ _____________ The bituminous pump shall be driven by a constant

displacement, high torque hydraulic motor capable of driving the pump at its rated flow capacity and pressure.

_____________ _____________ Hydraulic pump shall be crankshaft driven.

_____________ _____________ An infinitely variable displacement hydraulic pump, appropriately sized, shall be installed.

_____________ _____________ The entire unit shall be capable of operating speeds up to 2,800 rpm and temperatures up to 200F, with a high temperature warning indicator in the cab.

_____________ _____________ The hydraulic motor shall have internal valving and shall be fitted with a relief valve.

_____________ _____________ The hydraulic system shall contain a minimum of a 20 gallon fluid reservoir containing an internal baffle, a filter screen in the filler opening, tank vent, filler cap, fluid level check gauge, a thermometer and a drain plug in the bottom.

_____________ _____________ A hydraulic oil filter shall be installed in the suction line to the reservoir or in hydrostatic charge pressure line and shall contain a 10 micron replaceable filter element, and a gauge for indicating the condition of the filter.

_____________ _____________ The filter shall be mounted on the truck frame where it can be easily serviced and the oil will not drain out of the reservoir when changing the filter.

_____________ _____________ All plumbing and controls which will provide a constant bituminous application rate regardless of truck or engine speed and will provide protection from damage to all components shall be installed.


EXCEPTIONS TOMFG. CODE SPECIFICATIONS SPECIFICATIONSSPRAY BAR:_____________ _____________ The spray bar is to be full circulating type, made up

in adjustable sections to provide uniform application with any length up to 14 feet, with both lateral and vertical movement to provide various spraying widths and heights, with instant start, cutoff, no drip feature and an impact relieving feature.

_____________ _____________ Each nozzle or pair of nozzles shall have a shut-off valve and shall be standard V-jet nozzles with a slot opening of 1/8".

_____________ _____________ The distributor air system shall include a separate air tank with check valve set at 80 pounds to prevent loss of truck chassis air.

_____________ _____________ The spray bar sections are to be easily folded and locked firmly in folded position within distributor width providing for positive protection when traveling.

_____________ _____________ Six additional replacement nozzles and a nozzle wrench, which will provide proper nozzle orientation, shall be provided.

_____________ _____________ Cab Controlled Power lift, shifting, and folding wings shall be.

_____________ _____________ Provide optional pricing for extendable type spay bar that includes specifications above except that it is extendable instead of foldable.

HAND SPRAY BAR:

_____________ _____________ The bar shall be a single nozzle type with a cold handle, a lubricated leakless type cut-off valve, and 25' of 3/4" I.D. heat resisting rubber asphalt hose.

_____________ _____________ The nozzle shall be a slot type with 1/2" pipe threads and have a slot opening of 1/16".

_____________ _____________ Unit shall stow in a manner that will keep the asphalt from dripping or blowing off of the spray bar down the side of the truck while traveling.



PIPING AND VALVES:

Lubricated leakless type valves must be arranged in the piping so that operations can be performed as follows:

_____________ _____________ 1. Fill tank through pump from drums, relay tank, or other outside source. Load line shall have removable, cone-type strainer.

_____________ _____________ 2. Circulate material in tank while heating, without passing through the hand spray bar.

_____________ _____________ 3. Circulate material in pump, piping system, and full circulating spray bar only.

_____________ _____________ 4. Spray from tank through hand spray bar, or full circulating bar. Spray through full circulating spray bar at a constant application rate, regardless of truck speed, and automatically return to bar circulation mode when spray nozzles are closed.

_____________ _____________ 5. Return material from spray bars to the tank by suction.

_____________ _____________ 6. Pump material from tank to outside source container without passing through hand spray bar.

_____________ _____________ 7. Pump and pipe lines can be drained without draining tank. Units shall have draw off line at the rear or front of the tank.

_____________ _____________ 8. Transfer material from one outside source to another without entering tank.

_____________ _____________ Decals or some type of lettering shall be placed by each valve handle to indicate its position for different operations.

_____________ _____________ Valving shall be supplied, accessible from the ground preferably on the curbside of the truck, to provide an easy method of reversing the flow in the hand spray bar to suck it dry to keep material in the nozzle from solidifying.


EXCEPTIONS TOMFG. CODE SPECIFICATIONS SPECIFICATIONSFENDERS:_____________ _____________ Fenders shall be made from a minimum of 14 gauge

steel or aluminum with sufficient width to cover dual wheels and mounted to provide a minimum 2" clearance from the tires when the unit is fully loaded.

_____________ _____________ Fenders shall be equipped with non-plastic, anti-sail mudflaps at the rear.

ACCESSORIES:

_____________ _____________ The unit shall be equipped with a radar sensor for determining truck speed.

_____________ _____________ Provide pricing for controller that uses chassis electronic speed sensor for determining truck speed.

_____________ _____________ All necessary gauges, valves, valve handles, and specialty tools shall be furnished.

_____________ _____________ All wire splices and connections shall be soldered with plastic or resin type solder and then covered with Thermofit, or other State approved, shrink tubing for complete encapsulation.

_____________ _____________ Unit shall have a frame mounted, locking toolbox. The unit shall be approximately 24” x 16” x 18”.

CARRIER UNITENGINE:

_____________ _____________ The engine shall be a standard production in line 6 cylinder; diesel fueled; with a minimum gross torque of 660 pound-feet, and a minimum SAE gross horsepower of 250 when operated within a governed speed as recommended by the engine manufacturer.

_____________ _____________ The engine must meet all current emissions regulations and incorporate the use of Diesel Exhaust Fluid.

The engine shall be equipped with all standard commercial accessories, except that in lieu of standard accessories the following items shall be installed:


EXCEPTIONS TOMFG. CODE SPECIFICATIONS SPECIFICATIONSENGINE (Continued):

_____________ _____________ A heavy duty air cleaner.

_____________ _____________ A dash mounted Filter Minder graduated lockup air restriction indicator.

_____________ _____________ Dash mounted electric hour meter with trip hour meter and oil pressure sending switch or other approved system which records "actual" engine operation time.

_____________ _____________ The radiator shall contain extended life antifreeze to -30° F protection.

_____________ _____________ Hand or electric fuel priming pump.

_____________ _____________ Full-flow replaceable element oil filter.

_____________ _____________ Factory installed muffler and vertical tail pipe with a 45-degree side turn out with an approximate height of 10 feet 3 inches. Tailpipe and elbow to be removable to allow height adjustment during body installation. All components shall be aluminized steel or other corrosion resistant material.

_____________ _____________ Vertical exhaust shall not encroach upon the usable cab to axle space in excess of 4 inches.

_____________ _____________ Engine block heater, 1,000 watt minimum coolant heater; with weather resistant male electric socket receptacle.

_____________ _____________ Electronic throttle control.

_____________ _____________ Engine tachometer accurate within 50 RPM at all speeds shall be mounted in the dash.

_____________ _____________ An air-clutch cooling fan designed for fail-safe operation.

_____________ _____________ Factory installed engine alarm system, Kysor or equivalent, with light and buzzer to signal low oil pressure or high coolant temperature.


EXCEPTIONS TOMFG. CODE SPECIFICATIONS SPECIFICATIONSENGINE (Continued):

_____________ _____________ A complete set of replacement filters shall be provided with each machine. A cross reference list to a common (Fram, Baldwin, Wix, etc) replacement filter must be provided for each delivery point at time of delivery. Failure to provide cross reference list may result in retention of 5 percent of total bid.

SERVICEABILITY:

_____________ _____________ Major engine tune-ups and valve adjustments must be performed without requiring removal of engine from its mounts, jacking up cab, or removing any structural members of the chassis.

_____________ _____________ In cab accessories, auxiliary panels and wiring shall

not restrict access through the engine doghouse and cab side inspection panels, nor shall they have to be removed for access.

ELECTRICAL SYSTEM:

_____________ _____________ The unit shall be equipped with a three battery, 12 volt, maintenance free, heavy-duty battery system. To be 95 amp-hr, minimum, with a minimum of 1,950 cold cranking amps at 0° F.

_____________ _____________ The alternator shall be rated at a minimum of 160 amperes at 12 volts. To be a Delco Remy 36 S.I or Leece Neville LBP2203H.

_____________ _____________ The Starter shall be a minimum 12volt Delco 38MT HD/OCP with over crank protection and integrated magnetic switch or approved equal. Any approved equal must include a 3 year warranty.

WEIGHT:_____________ _____________ The gross vehicle weight shall be a minimum of

26,500 pounds.LENGTH:_____________ _____________ The useable cab to axle dimension shall be 84".

STEERING:

_____________ _____________ Unit shall be equipped with power steering.


EXCEPTIONS TOMFG. CODE SPECIFICATIONS SPECIFICATIONSREAR AXLE:

_____________ _____________ The two speed rear axle shall have a minimum capacity of 17,500 pounds.

_____________ _____________ The differential shall have a gear ratio selected to provide a vehicle speed of 65 mph at or below the governed rpm of the engine.

BRAKES:

_____________ _____________ The unit shall be equipped with dual air brake system. All axles shall have outboard drums and dust shields.

_____________ _____________ The system shall have a, minimum, 13.2 C.F.M. air compressor, cab mounted air pressure gauge, air dryer ( Bendix AD-SP, or approved equivalent), and automatic moisture drain valve in air tanks.

_____________ _____________ The system shall comply with all federal regulations.

TIRES AND WHEELS:

_____________ _____________ The unit shall be equipped, as a minimum, with 10 bolt, hub piloted, 5 hand hold, disc-type wheels and steel belted radial tubeless type 10R-22.5, 12 PR, front and dual rear tires.

TRANSMISSION:

_____________ _____________ The transmission shall be an Allison 3500 RDS with 146 programming, auto neutral, load base shifting, PTO provision and prognostics. A fluid temperature gauge mounted in the truck cab connected to outlet port of transmission. The gauge shall read to at least 300° F.

_____________ _____________ The transmission shall be configured for 6 forward speeds and one reverse.

_____________ _____________ The transmission shall be properly filled with synthetic transmission fluid approved for use by Allison.

_____________ _____________ Gear selector shall be located as to not require removal when removing engine doghouse for engine maintenance and service.


EXCEPTIONS TOMFG. CODE SPECIFICATIONS SPECIFICATIONSTRANSMISSION(Continued):

_____________ _____________ Drive lines 58 inches & longer need to be a two piece drive line. Drive lines to have half-round yokes.

CAB:

_____________ _____________ The truck shall be equipped with a standard cab with tinted safety glass in all glass openings.

_____________ _____________ A cab entry assist grab handle shall be installed on each side of the cab.

_____________ _____________ Driver's and passenger seat shall be an air suspension type bucket seat.

_____________ _____________ Seat belts with shoulder strap shall be installed for driver and passenger positions which meet the latest SAE Specifications and Federal Highway Safety Standards.

_____________ _____________ Unit must comply with Federal Motor Carrier Safety Regulations.

ACCESSORIES:

_____________ _____________ All added wiring that extends outside of the truck cab shall be hard service cord and be held in place by bands spaced at 15 inches. All wire splices and connections shall be soldered with plastic or resin type solder and then covered with Thermofit, or other State approved, shrink tubing for complete encapsulation.

_____________ _____________ Two sets of keys shall be furnished.

_____________ _____________ The truck shall be equipped with electric dual intermittent windshield wipers and washers, dual sunshades, cigar lighter, oil pressure gauge, temperature gauge, volt gauge, transmission oil temperature gauge, speedometer, AM/FM radio, tachometer, horn, front bumper, 50 gallon minimum capacity step type fuel tank, outside air ventilating type hot water heater and defroster, dual outside rear view mirrors to be Jr. West Coast type, or equivalent, seat belts at each passenger position,


EXCEPTIONS TOMFG. CODE SPECIFICATIONS SPECIFICATIONSACCESSORIES (Continued) :

_____________ _____________ An electric back-up warning device, shall be installed at the rear of the unit, which emits a minimum of 90 decibel high pitched "beep" at a rate of approximately 60 per minute. The sound shall begin when the truck is shifted into reverse with no truck motion necessary to activate it.

_____________ _____________ Factory installed air conditioning.

_____________ ____________ Unit shall include a Whelen LED light mounted at rear of cab. Mounting shall allow for light to be visible from front and rear of unit. (Whelen part number L31HAFor approved equal) Light shall be powered by dash mounted switch.

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